CN204186819U - A kind of novel air-cooled antifriction-bearing housing - Google Patents
A kind of novel air-cooled antifriction-bearing housing Download PDFInfo
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- CN204186819U CN204186819U CN201420647608.9U CN201420647608U CN204186819U CN 204186819 U CN204186819 U CN 204186819U CN 201420647608 U CN201420647608 U CN 201420647608U CN 204186819 U CN204186819 U CN 204186819U
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- heat dissipation
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 58
- 238000005096 rolling process Methods 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
本实用新型公开了一种新型风冷滚动轴承箱,包括箱体和从箱体内部管腔穿过的转轴,所述管腔内设有滚动轴承,滚动轴承外圈卡在管腔壁面上,内圈套在所述转轴上,其特征在于:箱体在管腔进、出口端分别设有密封端盖,所述转轴从所述密封端盖中伸出,转轴伸出箱体外的部分至少一端安装有风机扇叶;所述箱体的外部结构包括基础箱壁和设置在基础箱壁外围的一层以上的散热套管,所述散热套管和基础箱壁之间,或内外层散热套管之间留有一定距离形成散热通道,所述散热通道沿转轴的轴线方向设置,所述散热通道内设有支撑套管和基础箱壁,或内外层散热套管的支撑构件。本实用新型轴承箱兼具密封性好、散热性好的优点,且冷却效率高,节能无污染。
The utility model discloses a novel air-cooled rolling bearing box, which comprises a box body and a rotating shaft passing through a tube cavity inside the box body. The tube cavity is provided with a rolling bearing, the outer ring of the rolling bearing is stuck on the wall surface of the tube cavity, and the inner ring is set on On the rotating shaft, it is characterized in that: the casing is provided with sealing end caps at the inlet and outlet ends of the tube cavity respectively, the rotating shaft protrudes from the sealing end caps, and at least one end of the part of the rotating shaft extending out of the casing is installed with a Fan blades; the external structure of the box includes a basic box wall and more than one layer of cooling sleeves arranged on the periphery of the basic box wall, between the cooling sleeve and the basic box wall, or between the inner and outer cooling sleeves A certain distance is left between them to form a heat dissipation passage, and the heat dissipation passage is arranged along the axial direction of the rotating shaft. The support sleeve and the basic box wall, or the support members of the inner and outer heat dissipation sleeves are arranged in the heat dissipation passage. The bearing box of the utility model has the advantages of good sealing and heat dissipation, high cooling efficiency, energy saving and no pollution.
Description
技术领域 technical field
本实用新型涉及机械领域,具体为一种风冷滚动轴承箱。 The utility model relates to the mechanical field, in particular to an air-cooled rolling bearing box .
背景技术 Background technique
滚动轴承箱广泛应用于风机、泵、电机、齿轮箱等旋转机械。因为滚动轴承的旋转会产生大量的热量,为了避免滚动轴承由于温度过高而损坏,故需要专门的冷却装置对滚动轴承进行冷却。常规的滚动轴承箱的冷却方式为自然空冷或水冷,轴承箱体采用结构钢焊接而成,或者采用铸铁铸造而成。自然空冷方式的效果不佳,水冷方式会对水源产生二次污染而且需要使用大量的水源,我国很多地区水资源匮乏,使用水冷方式的成本非常大。 Rolling bearing housings are widely used in rotating machinery such as fans, pumps, motors, and gearboxes. Because the rotation of the rolling bearing will generate a lot of heat, in order to avoid the damage of the rolling bearing due to excessive temperature, a special cooling device is required to cool the rolling bearing. The cooling method of the conventional rolling bearing box is natural air cooling or water cooling, and the bearing box is welded with structural steel or cast with cast iron. The effect of natural air cooling is not good, and water cooling will cause secondary pollution to water sources and requires the use of a large amount of water. In many areas of our country, water resources are scarce, and the cost of using water cooling is very high.
实用新型内容 Utility model content
本实用新型的技术目的是针对现有技术中存在的不足,提供一种节约资源的新型风冷滚动轴承箱,本实用新型提供的技术方案为: The technical purpose of the utility model is to provide a new resource-saving air-cooled rolling bearing box aiming at the deficiencies in the prior art. The technical solution provided by the utility model is:
一种新型风冷滚动轴承箱,包括箱体和从箱体内部管腔穿过的转轴,所述管腔内设有滚动轴承,滚动轴承外圈卡在管腔壁面上,内圈套在所述转轴上,其特征在于: A new type of air-cooled rolling bearing box, including a box body and a rotating shaft passing through the inner tube cavity of the box body, a rolling bearing is arranged in the tube cavity, the outer ring of the rolling bearing is stuck on the wall surface of the tube cavity, and the inner ring is sleeved on the rotating shaft. It is characterized by:
箱体在管腔进、出口端分别设有密封端盖,所述转轴从所述密封端盖中伸出,转轴伸出箱体外的部分至少一端安装有风机扇叶; The box body is provided with sealing end covers at the inlet and outlet ends of the tube cavity respectively, and the rotating shaft protrudes from the sealing end covers, and at least one end of the part of the rotating shaft extending out of the box body is equipped with a fan blade;
所述箱体的外部结构包括基础箱壁和设置在基础箱壁外围的一层以上的散热套管,所述散热套管和基础箱壁之间,或内外层散热套管之间留有一定距离形成散热通道,所述散热通道沿转轴的轴线方向设置,所述散热通道内设有支撑散热套管和基础箱壁,或内外层散热套管的支撑构件。 The external structure of the box includes a basic box wall and more than one layer of cooling sleeves arranged on the periphery of the basic box wall. The distance forms a heat dissipation channel, which is arranged along the axial direction of the rotating shaft, and the heat dissipation channel is provided with supporting members supporting the heat dissipation sleeve and the basic box wall, or the inner and outer heat dissipation sleeves.
轴承箱中滚动轴承在工作时,会产生大量热量,热量传递到轴承箱体上向空气中扩散。转轴上设置的风机扇叶随着转轴自身的转动而旋转产生风力,将轴承箱体、散热通道或其周围空气中的热量带走,无需再额外设置驱动风机扇叶的动力设备。 When the rolling bearing in the bearing box is working, a lot of heat will be generated, and the heat will be transferred to the bearing box and diffused into the air. The fan blades set on the rotating shaft rotate with the rotation of the rotating shaft itself to generate wind force, and take away the heat in the bearing box, heat dissipation channel or the surrounding air, and there is no need to set additional power equipment to drive the fan blades.
对上述技术内容进一步的改进还包括: Further improvements to the above technical content also include:
所述基础箱壁的表面、散热套管的内侧面和/或外侧面上设有多个凸出其表面的散热筋,用于进一步增加箱壁的散热面积。 The surface of the basic box wall, the inner surface and/or the outer surface of the heat dissipation sleeve are provided with a plurality of heat dissipation ribs protruding from the surface to further increase the heat dissipation area of the box wall.
所述散热筋沿转轴的轴线方向延伸。 The cooling ribs extend along the axial direction of the rotating shaft.
所述散热筋的径向截面优选设置为呈顶角为圆角的三角形结构。 The radial section of the heat dissipating ribs is preferably configured as a triangular structure with rounded corners.
所述散热筋等距分布,且散热套管散热筋间距大于基础箱壁上的散热筋间距。相对的,外层散热套管的散热筋间距也可设置为大于其内层散热套管的散热筋间距。 The heat dissipation ribs are equidistantly distributed, and the heat dissipation rib spacing of the heat dissipation sleeve is greater than the heat dissipation rib spacing on the foundation box wall. Correspondingly, the heat dissipation rib spacing of the outer heat dissipation sleeve can also be set to be greater than the heat dissipation rib spacing of the inner heat dissipation sleeve.
所述基础箱壁与散热套管为以所述转轴中轴线为中心的同心结构,使箱体均匀散热。 The base box wall and the heat dissipation sleeve are concentric structures centered on the central axis of the rotating shaft, so that the box can dissipate heat evenly.
所述转轴的轴杆上设有一卡阶,所述滚动轴承的一侧抵在所述卡阶的侧阶面上,滚动轴承另一侧通过固定在转轴上的锁紧螺母限位。 A step is provided on the shaft of the rotating shaft, one side of the rolling bearing abuts against the side step surface of the step, and the other side of the rolling bearing is limited by a lock nut fixed on the rotating shaft.
如所述转轴的前、后两端均设有风机扇叶,则将所述风机扇叶面向箱体的一侧设为进风面,背向箱体的一侧设为出风面。 If the front and rear ends of the rotating shaft are provided with fan blades, the side of the fan blades facing the box is set as the air inlet side, and the side facing away from the box is set as the air outlet side.
所述风扇叶片的直径覆盖了离转轴最远处的散热通道,所述风扇叶片的直径指叶片上最远点到转轴中轴线的距离。 The diameter of the fan blade covers the heat dissipation channel farthest from the rotating shaft, and the diameter of the fan blade refers to the distance from the farthest point on the blade to the central axis of the rotating shaft.
所述箱体底部设有一平台底座,最外层散热套管与所述平台底座一体成型。所述箱体可通过所述平台底座安装固定。 A platform base is provided at the bottom of the box, and the outermost heat dissipation sleeve is integrally formed with the platform base. The box body can be installed and fixed through the platform base.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型滚动轴承箱在转轴上增设风机扇叶,利用转轴工作时自身的转动制造气流将轴承箱体表面和散热通道内的热量迅速带走,避免滚动轴承由于温度过高而损坏,无需额外设置风冷设备,节省能源,对环境无污染,且散热结构设计新颖有效,冷却效率高,同时易于实现。 The rolling bearing box of the utility model is equipped with fan blades on the rotating shaft, and uses the rotation of the rotating shaft to create an air flow to quickly take away the heat on the surface of the bearing box and in the heat dissipation channel, so as to avoid damage to the rolling bearing due to excessive temperature, and no additional fan is required. Cooling equipment saves energy, has no pollution to the environment, and has a novel and effective heat dissipation structure design, high cooling efficiency, and is easy to implement.
附图说明 Description of drawings
图1为本实用新型轴向上的剖视结构示意图; Fig. 1 is the utility model axial sectional structure schematic diagram;
图2为本实用新型的径向截面示意图。 Fig. 2 is a radial cross-sectional view of the utility model.
具体实施方式 Detailed ways
为了进一步阐明本实用新型的技术方案和技术目的,下面结合附图和具体实施例对本实用新型做进一步的介绍。 In order to further clarify the technical scheme and technical purpose of the utility model, the utility model will be further introduced below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2所示的一种新型风冷滚动轴承箱,包括以箱体6、转轴5、滚动轴承3、密封端盖2以及风机扇叶1。 A new type of air-cooled rolling bearing box as shown in Figures 1 and 2 includes a box body 6, a rotating shaft 5, a rolling bearing 3, a sealing end cover 2 and a fan blade 1.
所述箱体6内设有管腔,转轴5从管腔中穿过,管腔中安装有滚动轴承3,滚动轴承3套在所述转轴5上。 The casing 6 is provided with a lumen, and the rotating shaft 5 passes through the lumen, and the rolling bearing 3 is installed in the lumen, and the rolling bearing 3 is sleeved on the rotating shaft 5 .
所述转轴5位于箱体6内的部分包括不同直径的轴杆段,不同直径的相邻轴杆段之间形成卡阶,所述滚动轴承3的一侧抵在所述卡阶的侧阶面上,滚动轴承3另一侧通过固定在转轴5上的锁紧螺母4限位,如图1所示。滚动轴承3外圈卡在管腔壁面上,内圈套在所述转轴5上。 The part of the rotating shaft 5 located in the box body 6 includes shaft sections of different diameters, and a step is formed between adjacent shaft sections of different diameters, and one side of the rolling bearing 3 abuts against the side step surface of the step On the upper side, the other side of the rolling bearing 3 is limited by the lock nut 4 fixed on the rotating shaft 5, as shown in FIG. 1 . The outer ring of the rolling bearing 3 is stuck on the wall of the lumen, and the inner ring is sleeved on the rotating shaft 5 .
所述密封端盖2设置在管腔的进、出口端,转轴5从所述密封端盖2中伸出,密封端盖2用于封闭转轴5与箱体之间的空间。所述转轴5伸出箱体6外的左端设有若干片风机扇叶1,风机扇叶1随着转轴5转动制造风力。 The sealing end cap 2 is arranged at the inlet and outlet ends of the lumen, and the rotating shaft 5 protrudes from the sealing end cap 2, and the sealing end cap 2 is used to close the space between the rotating shaft 5 and the box body. The left end of the rotating shaft 5 extending out of the casing 6 is provided with several fan blades 1, and the fan blades 1 rotate with the rotating shaft 5 to produce wind power.
所述箱体6的外部结构包括基础箱壁10和设置在基础箱壁10外围的散热套管9,所述散热套管9和基础箱壁10之间留有一定距离形成散热通道7,所述散热通道7沿转轴的轴线方向设置,散热通道7内设有支撑散热套管9和基础箱壁10的支撑构件。 The external structure of the box body 6 includes a basic box wall 10 and a heat dissipation sleeve 9 arranged on the periphery of the basic box wall 10. A certain distance is left between the heat dissipation sleeve 9 and the basic box wall 10 to form a heat dissipation channel 7. The heat dissipation channel 7 is arranged along the axial direction of the rotating shaft, and a supporting member supporting the heat dissipation sleeve 9 and the base box wall 10 is arranged in the heat dissipation channel 7 .
所述基础箱壁10的表面、散热套管9的外侧面均设有多个规则排列的凸出其表面的散热筋8。所述散热筋8沿转轴5的轴线方向延伸,如图2所示,所述散热筋8的径向截面呈顶角为圆角的三角形结构。 The surface of the basic box wall 10 and the outer surface of the heat dissipation sleeve 9 are provided with a plurality of regularly arranged heat dissipation ribs 8 protruding from the surface. The cooling ribs 8 extend along the axial direction of the rotating shaft 5 . As shown in FIG. 2 , the radial cross-section of the cooling ribs 8 is a triangular structure with rounded corners.
所述基础箱壁10与散热套管9为以所述转轴5中轴线为中心的同心结构,如图2所示,且散热套管9的散热筋间距大于基础箱壁10上的散热筋间距。进一步的,基础箱壁10通过增设散热筋从而增加的散热面积至少控制在60%以上,散热套管9通过散热筋增加的散热面积至少控制在40%以上,从而能够实现较好的风冷效果。 The base box wall 10 and the heat dissipation sleeve 9 are concentric structures centered on the central axis of the rotating shaft 5, as shown in FIG. . Further, the increased heat dissipation area of the basic box wall 10 is controlled at least 60% by adding heat dissipation ribs, and the heat dissipation area increased by the heat dissipation sleeve 9 through the heat dissipation ribs is controlled at least 40%, thereby achieving a better air cooling effect .
为了使散热通道7内的热气均被顺利带走,所述风扇叶片1的直径规格应使其能够盖过整个散热通道。 In order to smoothly take away the hot air in the heat dissipation passage 7, the diameter specification of the fan blade 1 should be such that it can cover the entire heat dissipation passage.
所述箱体6底部设有一平台底座,所述散热套管9与所述平台底座一体成型,所述平台底座上设有安装孔。 The bottom of the box body 6 is provided with a platform base, the heat dissipation sleeve 9 is integrally formed with the platform base, and the platform base is provided with mounting holes.
所述箱体6可以采用结构钢焊接而成,也可以采用铸铁铸造而成,或采用铝合金铸造或者锻造而成。由于铝合金的传热性能比结构钢和铸铁好,所以优选采用铝合金制作轴承箱,冷却效果会更好。 The box body 6 can be welded by structural steel, cast iron, or cast or forged aluminum alloy. Since the heat transfer performance of aluminum alloy is better than that of structural steel and cast iron, it is preferable to use aluminum alloy to make the bearing housing, and the cooling effect will be better.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进。本实用新型要求保护范围由所附的权利要求书、说明书及其等效物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model There will be various changes and improvements in the new model. The scope of protection required by the utility model is defined by the appended claims, description and their equivalents.
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CN108386453A (en) * | 2018-05-10 | 2018-08-10 | 海宁科巍轴承科技有限公司 | A kind of high molecular material sliding bearing |
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Cited By (1)
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CN108386453A (en) * | 2018-05-10 | 2018-08-10 | 海宁科巍轴承科技有限公司 | A kind of high molecular material sliding bearing |
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Address after: Chongchuan District Zhongxiu East Road 226001 Jiangsu city of Nantong Province, No. 666 Patentee after: Jintongling Technology Group Co.,Ltd. Address before: Chongchuan District Zhongxiu East Road 226001 Jiangsu city of Nantong Province, No. 666 Patentee before: JIANGSU JINTONGLING FLUID MACHINERY TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20150304 |