CN204185155U - A kind of masts type hanging apparatus lifting kiln heat recovery boiler - Google Patents

A kind of masts type hanging apparatus lifting kiln heat recovery boiler Download PDF

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CN204185155U
CN204185155U CN201420659230.4U CN201420659230U CN204185155U CN 204185155 U CN204185155 U CN 204185155U CN 201420659230 U CN201420659230 U CN 201420659230U CN 204185155 U CN204185155 U CN 204185155U
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mast
pulley block
pulley
hoisting
cement kiln
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刘海州
喻振贤
寻路
朱取才
曹宪元
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China No 15 Metallurgical Construction Group Co Ltd
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China No 15 Metallurgical Construction Group Co Ltd
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Abstract

本实用新型一种吊装水泥窑余热锅炉的桅杆式吊装装置,主要包括桅杆旋转支座、桅杆、起重滑轮组、变向滑轮组、变幅滑轮组、导向滑轮组、钢丝绳以及卷扬机组,桅杆旋转支座安装在水泥窑尾塔架立柱上,桅杆旋转支座与桅杆铰链,桅杆上安装有滑轮组连接挂板,滑轮组连接挂板设有起重滑轮组、变幅滑轮a、左变向滑轮a、右变向滑轮b,水泥窑尾塔架横梁上安有左变向滑轮a′、右变向滑轮b′及变幅滑轮a′,水泥窑尾塔架立柱底端安装导向滑轮组,桅杆的起重滑轮组与地面卷扬机组连接,桅杆和水泥窑尾塔架横梁上的相互对应的变向、变幅滑轮组与地面卷扬机组连接;本实用新型解决现有的水泥窑余热锅炉吊装所存在的大型吊装设备进场困难,吊装成本高,安全隐患大的问题。

The utility model relates to a mast-type hoisting device for hoisting a waste heat boiler in a cement kiln, which mainly includes a mast rotating support, a mast, a lifting pulley block, a direction-changing pulley block, a luffing pulley block, a guide pulley block, a steel wire rope and a hoisting unit, and the mast rotating support is installed. On the tower column at the end of the cement kiln, the mast rotating support and the mast hinge are installed on the mast with a pulley block connecting the hanging plate, and the pulley block connecting hanging plate is equipped with a lifting pulley block, a luffing pulley a, a left changing pulley a, and a right changing pulley Pulley b, the left direction changing pulley a', the right direction changing pulley b' and the luffing pulley a' are installed on the beam of the cement kiln tail tower, the guide pulley block is installed at the bottom of the column of the cement kiln tail tower, the lifting pulley block of the mast The ground hoisting unit is connected, and the mast and the corresponding direction-changing and luffing pulleys on the beam of the cement kiln tail tower are connected with the ground hoisting unit; Difficulty, high cost of hoisting, and great potential safety hazards.

Description

一种吊装水泥窑余热锅炉的桅杆式吊装装置A mast type hoisting device for hoisting cement kiln waste heat boiler

技术领域 technical field

本实用新型涉及水泥窑纯低温余热发电工程设备吊装领域,尤其是一种吊装水泥窑余热锅炉的桅杆式吊装装置。 The utility model relates to the field of hoisting of cement kiln pure low-temperature waste heat power generation engineering equipment, in particular to a mast type hoisting device for hoisting a cement kiln waste heat boiler.

背景技术 Background technique

在水泥生产线窑尾预热器烟气管道排出的废气温度一般为340度左右,通过安装的窑尾余热锅炉能产生纯低温低压过热蒸汽,送至汽轮发电机组可转化为电能,该发电生产工艺已较为成熟。窑尾余热锅炉安装普遍存在施工场地狭窄,安装位置高,水泥生产线边生产边施工的不利条件。现有技术吊装水泥窑余热锅炉的方法是采用大型吊车或塔吊;其方法存在的问题是:大型吊装设备进场难,吊装成本高,安全隐患大,对水泥窑余热锅炉吊装设备和机具的选用提出了新要求。 The temperature of the exhaust gas discharged from the flue gas pipe of the preheater at the kiln tail of the cement production line is generally about 340 degrees. The waste heat boiler installed at the kiln tail can generate pure low-temperature and low-pressure superheated steam, which can be converted into electrical energy when sent to the turbogenerator unit. The power generation production The technology is relatively mature. The installation of waste heat boiler at the kiln end generally has the disadvantages of narrow construction site, high installation position, and construction while the cement production line is being produced. In the prior art, the method of hoisting the waste heat boiler of a cement kiln is to use a large crane or a tower crane; the problems of this method are: the difficulty of entering the large hoisting equipment, the high cost of hoisting, and the great potential safety hazard. New requirements were raised.

发明内容 Contents of the invention

本实用新型的目的就是对以上缺点进行改进,提供一种结构简单,安装方便,能方便对水泥窑余热锅炉吊装设备和机具进行吊运的一种吊装水泥窑余热锅炉的桅杆式吊装装置。 The purpose of this utility model is to improve the above shortcomings and provide a mast-type hoisting device for hoisting cement kiln waste heat boiler with simple structure and convenient installation, which can facilitate the hoisting equipment and machinery of cement kiln waste heat boiler.

本实用新型的具体方案是一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:主要包括桅杆旋转支座、桅杆、起重滑轮组、变向滑轮组、变幅滑轮组、导向滑轮组、钢丝绳以及卷扬机组,所述桅杆旋转支座安装在水泥窑尾塔架立柱上,桅杆旋转支座与桅杆一端铰链,桅杆的另一端安装有滑轮组连接挂板,所述滑轮组连接挂板呈十字形,滑轮组连接挂板的头端设有起重滑轮组,滑轮组连接挂板的尾端设有变幅滑轮a,滑轮组连接挂板的左端设有左变向滑轮a,滑轮组连接挂板的右端设有右变向滑轮b,在水泥窑尾塔架横梁上安装有与桅杆滑轮组连接挂板上左变向滑轮a、右变向滑轮b及变幅滑轮a相互对应的左变向滑轮a′、右变向滑轮b′及变幅滑轮a′,水泥窑尾塔架立柱底端安装有导向滑轮组,所述桅杆和水泥窑尾塔架横梁上的变向、变幅滑轮相互对应组成变向滑轮组和变幅滑轮组,所述桅杆上的起重滑轮组通过钢丝绳沿桅杆而下由导向滑轮组与地面卷扬机组连接,所述桅杆和水泥窑尾塔架横梁上的相互对应的变向、变幅滑轮组通过钢丝绳沿水泥窑尾塔架立柱而下由导向滑轮组与地面卷扬机组连接。 The specific scheme of the utility model is a mast-type hoisting device for hoisting waste heat boilers in cement kilns, which is characterized in that it mainly includes a mast rotating support, a mast, a lifting pulley block, a direction-changing pulley block, a luffing pulley block, a guide pulley block, a steel wire rope and The hoisting unit, the mast rotating support is installed on the tower column at the end of the cement kiln, the mast rotating support is hinged with one end of the mast, and the other end of the mast is installed with a pulley block connected to the hanging plate. The pulley block is connected to the hanging plate in a cross shape. The head end connected to the hanging plate is provided with a lifting pulley block, the tail end of the pulley block connected with the hanging plate is provided with a luffing pulley a, the left end of the pulley block connected with the hanging plate is provided with a left direction changing pulley a, and the right end of the pulley block connected with the hanging plate is provided with a right changing pulley. Reversing pulley b, the left reversing pulley a', the right reversing pulley a' and the right reversing pulley corresponding to the left reversing pulley a, right reversing pulley b and luffing pulley a are installed on the crossbeam of the tower at the end of the cement kiln. The pulley b' and the luffing pulley a', the bottom end of the column of the cement kiln tail tower is equipped with a guide pulley block, the mast and the direction changing and luffing pulleys on the beam of the cement kiln tail tower correspond to each other to form a direction changing pulley block and a luffing pulley Pulley block, the lifting pulley block on the mast goes down the mast through a steel wire rope and is connected with the ground hoisting unit by the guide pulley block, and the corresponding direction-changing and luffing pulley blocks on the mast and the beam of the cement kiln tail tower pass the steel wire rope along the cement kiln. The tower column at the kiln tail is connected with the ground hoist unit by the guide pulley block.

所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述桅杆直径为φ325~φ426mm,长度为25×30m。 The above-mentioned mast-type hoisting device for hoisting the waste heat boiler of a cement kiln is characterized in that: the diameter of the mast is φ325-φ426mm, and the length is 25×30m.

所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述桅杆分三节,每节之间用高强螺栓法兰连接。 The above-mentioned mast-type hoisting device for hoisting the waste heat boiler of a cement kiln is characterized in that: the mast is divided into three sections, and each section is connected by high-strength bolt flanges.

所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述起重滑轮组是由载重型起吊钩滑轮组和载轻型起吊钩滑轮组构成。 The mast-type hoisting device for hoisting the waste heat boiler of a cement kiln is characterized in that: the hoisting pulley block is composed of a heavy-duty lifting hook pulley block and a light-loading lifting hook pulley block.

所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述地面卷扬机组是由起吊卷扬机、变幅卷扬机和转向卷扬机构成。 The above-mentioned mast-type hoisting device for hoisting the waste heat boiler of a cement kiln is characterized in that: the ground hoisting unit is composed of a hoisting hoist, a luffing hoist and a steering hoist.

本实用新型结构简单,安装方便,解决了现有的水泥窑余热锅炉吊装所存在的大型吊装设备进场困难,吊装成本高,安全隐患大的问题,能有效降低施工成本,提高工作效率,保证施工安全。 The utility model has the advantages of simple structure and convenient installation, which solves the problems of difficult access of large-scale hoisting equipment, high hoisting cost, and great safety hazards existing in the hoisting of the existing cement kiln waste heat boiler, and can effectively reduce construction costs, improve work efficiency, and ensure construction safety.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;

图2是图1的A向放大图; Figure 2 is an enlarged view of the direction A of Figure 1;

图3是图1的B向放大图。 Fig. 3 is an enlarged view taken along direction B of Fig. 1 .

图中,1-桅杆旋转支座,2-桅杆,3-钢丝绳,4-导向滑轮组,5-左变向滑轮a,6-右变向滑轮b,7-变幅滑轮a,8-卷扬机组,9-滑轮组连接挂板,10-水泥窑尾塔架立柱,11-水泥窑尾塔架横梁,12-载重型起吊钩滑轮组,13-载轻型起吊钩滑轮组,14-螺栓法兰,15-左变向滑轮a′,16-右变向滑轮b′,17-变幅滑轮a′。 In the figure, 1-mast rotating support, 2-mast, 3-wire rope, 4-guide pulley block, 5-left changing pulley a, 6-right changing pulley b, 7-luffing pulley a, 8-hoisting unit , 9- pulley block connecting hanging plate, 10- cement kiln tail tower column, 11- cement kiln tail tower beam, 12- heavy lifting hook pulley block, 13 light lifting hook pulley block, 14- bolt flange, 15- Left changing pulley a', 16-right changing pulley b', 17-luffing pulley a'.

具体实施方式 Detailed ways

参见图1-3、本实用新型一种吊装水泥窑余热锅炉的桅杆式吊装装置,主要包括桅杆旋转支座1、桅杆2、起重滑轮组、变向滑轮组、变幅滑轮组、导向滑轮组4、钢丝绳3以及卷扬机组8,所述桅杆旋转支座1安装在水泥窑尾塔架立柱10上,桅杆旋转支座1与桅杆2一端铰链,桅杆2的另一端安装有滑轮组连接挂板9,所述滑轮组连接挂板9呈十字形,滑轮组连接挂板9的头端设有起重滑轮组,滑轮组连接挂板9的尾端设有变幅滑轮a7,滑轮组连接挂板9的左端设有左变向滑轮a5,滑轮组连接挂板9的右端设有右变向滑轮b6,在水泥窑尾塔架横梁11上安装有与桅杆滑轮组连接挂板9上左变向滑轮a5、右变向滑轮b6及变幅滑轮a7相互对应的左变向滑轮a′15、右变向滑轮b′16及变幅滑轮a′17,水泥窑尾塔架立柱10底端安装有导向滑轮组4,所述桅杆2和水泥窑尾塔架横梁11上的变向、变幅滑轮相互对应组成变向滑轮组和变幅滑轮组,所述桅杆2上的起重滑轮组通过钢丝绳3沿桅杆2而下由导向滑轮组4与地面卷扬机组8连接,所述桅杆2和水泥窑尾塔架横梁11上的相互对应的变向、变幅滑轮组通过钢丝绳3沿水泥窑尾塔架立柱10而下由导向滑轮组4与地面卷扬机组8连接;所述桅杆2直径为φ325~φ426mm,长度为25×30m;所述桅杆2分三节,每节之间用高强螺栓法兰14连接;所述起重滑轮组是由载重型起吊钩滑轮组12和载轻型起吊钩滑轮组13构成;所述地面卷扬机组8是由起吊卷扬机、变幅卷扬机和转向卷扬机构成。 Referring to Fig. 1-3, the utility model is a mast-type hoisting device for hoisting the waste heat boiler of a cement kiln, which mainly includes a mast rotating support 1, a mast 2, a lifting pulley block, a direction changing pulley block, a luffing pulley block, a guide pulley block 4, and a steel wire rope 3 and hoist unit 8, the mast rotating support 1 is installed on the column 10 of the cement kiln tail tower, the mast rotating support 1 is hinged with one end of the mast 2, and the other end of the mast 2 is equipped with a pulley block connected to the hanging plate 9, the The pulley block is connected to the hanging plate 9 in a cross shape, the head end of the pulley block connecting the hanging plate 9 is provided with a lifting pulley block, the tail end of the pulley block connecting the hanging plate 9 is provided with a luffing pulley a7, and the left end of the pulley block connecting hanging plate 9 is provided with a left direction change The pulley a5, the right end of the pulley block connecting the hanging plate 9 is provided with the right changing pulley b6, and the left changing pulley a5, the right changing pulley b6 and the changing The amplitude pulley a7 corresponds to the left direction changing pulley a'15, the right direction changing pulley b'16 and the luffing pulley a'17. The bottom end of the cement kiln tail tower column 10 is equipped with a guide pulley block 4. The mast 2 and the cement kiln The direction-changing and luffing pulleys on the beam 11 of the kiln tail tower correspond to each other to form a direction-changing pulley block and a luffing pulley block. The hoisting pulley block on the mast 2 passes through the steel wire rope 3 and goes down the mast 2 from the guide pulley block 4 and the ground winch unit. 8 connection, the mast 2 and the corresponding direction changing and luffing pulley blocks on the cement kiln tail tower beam 11 are connected by the guide pulley block 4 and the ground winch unit 8 through the steel wire rope 3 along the cement kiln tail tower column 10; The diameter of the mast 2 is φ325~φ426mm, and the length is 25×30m; the mast 2 is divided into three sections, and each section is connected with a high-strength bolt flange 14; The light-duty hoisting hook pulley block 13 is formed; the ground hoisting unit 8 is composed of a hoisting hoist, a luffing hoist and a steering hoist.

Claims (5)

1.一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:主要包括桅杆旋转支座、桅杆、起重滑轮组、变向滑轮组、变幅滑轮组、导向滑轮组、钢丝绳以及卷扬机组,所述桅杆旋转支座安装在水泥窑尾塔架立柱上,桅杆旋转支座与桅杆一端铰链,桅杆的另一端安装有滑轮组连接挂板,所述滑轮组连接挂板呈十字形,滑轮组连接挂板的头端设有起重滑轮组,滑轮组连接挂板的尾端设有变幅滑轮a,滑轮组连接挂板的左端设有左变向滑轮a,滑轮组连接挂板的右端设有右变向滑轮b,在水泥窑尾塔架横梁上安装有与桅杆滑轮组连接挂板上左变向滑轮a、右变向滑轮b及变幅滑轮a相互对应的左变向滑轮a′、右变向滑轮b′及变幅滑轮a′,水泥窑尾塔架立柱底端安装有导向滑轮组,所述桅杆和水泥窑尾塔架横梁上的变向、变幅滑轮相互对应组成变向滑轮组和变幅滑轮组,所述桅杆上的起重滑轮组通过钢丝绳沿桅杆而下由导向滑轮组与地面卷扬机组连接,所述桅杆和水泥窑尾塔架横梁上的相互对应的变向、变幅滑轮组通过钢丝绳沿水泥窑尾塔架立柱而下由导向滑轮组与地面卷扬机组连接。 1. A mast-type hoisting device for hoisting a cement kiln waste heat boiler, characterized in that it mainly includes a mast rotating support, a mast, a lifting pulley block, a direction-changing pulley block, a luffing pulley block, a guide pulley block, a steel wire rope, and a hoisting unit. The mast rotating support is installed on the tower column at the end of the cement kiln. The mast rotating support is hinged with one end of the mast. The other end of the mast is installed with a pulley block connected to the hanging plate. The pulley block is connected to the hanging plate in a cross shape. There is a lifting pulley block at the end of the pulley block, a luffing pulley a is provided at the end of the pulley block connected to the hanging plate, a left direction changing pulley a is provided at the left end of the pulley block connecting the hanging plate, and a right changing pulley b is provided at the right end of the pulley block connecting the hanging plate. The crossbeam of the cement kiln tail tower is equipped with left changing pulley a', right changing pulley b' and variable The width pulley a', the bottom end of the cement kiln tail tower column is equipped with a guide pulley block, the mast and the direction changing and luffing pulleys on the cement kiln tail tower beam correspond to each other to form a direction changing pulley block and a luffing pulley block, the mast The upper hoisting pulley block is connected with the ground hoist unit by the guide pulley block and the ground winch through the steel wire rope. And the bottom is connected with the ground hoist unit by the guide pulley block. 2.根据权利要求1所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述桅杆直径为φ325~φ426mm,长度为25×30m。 2. A mast-type hoisting device for hoisting a cement kiln waste heat boiler according to claim 1, characterized in that: the diameter of the mast is φ325-φ426mm, and the length is 25×30m. 3.根据权利要求1所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述桅杆分三节,每节之间用高强螺栓法兰连接。 3. The mast-type hoisting device for hoisting the waste heat boiler of a cement kiln according to claim 1, characterized in that: the mast is divided into three sections, and each section is flange-connected with high-strength bolts. 4.根据权利要求1所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述起重滑轮组是由载重型起吊钩滑轮组和载轻型起吊钩滑轮组构成。 4. A mast-type hoisting device for hoisting a waste heat boiler in a cement kiln according to claim 1, wherein the hoisting pulley block is composed of a heavy-duty lifting hook pulley block and a light-loading lifting hook pulley block. 5.根据权利要求1所述的一种吊装水泥窑余热锅炉的桅杆式吊装装置,其特征在于:所述地面卷扬机组是由起吊卷扬机、变幅卷扬机和转向卷扬机构成。 5. A mast-type hoisting device for hoisting a waste heat boiler in a cement kiln according to claim 1, wherein the ground hoisting unit is composed of a hoisting hoist, a luffing hoist and a steering hoist.
CN201420659230.4U 2014-11-07 2014-11-07 A kind of masts type hanging apparatus lifting kiln heat recovery boiler Expired - Fee Related CN204185155U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109019370A (en) * 2018-09-12 2018-12-18 山东省建设高压容器有限公司 Cement residual heat boiler installation hoisting mechanism and the setting method for lifting mast

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109019370A (en) * 2018-09-12 2018-12-18 山东省建设高压容器有限公司 Cement residual heat boiler installation hoisting mechanism and the setting method for lifting mast

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