CN204183744U - A kind of assembled screw rod for the production of PET material - Google Patents
A kind of assembled screw rod for the production of PET material Download PDFInfo
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- CN204183744U CN204183744U CN201420628053.3U CN201420628053U CN204183744U CN 204183744 U CN204183744 U CN 204183744U CN 201420628053 U CN201420628053 U CN 201420628053U CN 204183744 U CN204183744 U CN 204183744U
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- 239000000463 material Substances 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 229920006351 engineering plastic Polymers 0.000 claims abstract description 11
- 239000006185 dispersion Substances 0.000 claims description 7
- 239000011295 pitch Substances 0.000 claims 4
- 238000002844 melting Methods 0.000 abstract description 10
- 230000008018 melting Effects 0.000 abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000009825 accumulation Methods 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种用于生产PET材料的组合式螺杆,该螺杆应用于工程塑料造粒机中,包括芯轴和套在芯轴上的螺纹元件,所述螺纹元件分为用于输送物料的输送件或用于分散物料的啮合块,所述螺杆依次分为喂料段,熔融段,排气段,分散段,排料段。
The utility model discloses a combined screw rod used for producing PET materials. The screw rod is applied in an engineering plastic granulator and comprises a mandrel and a threaded element sleeved on the mandrel. The threaded element is divided into two parts for conveying The conveying part of the material or the meshing block used for dispersing the material, the screw is divided into a feeding section, a melting section, an exhaust section, a dispersing section, and a discharging section in turn.
Description
技术领域 technical field
本实用新型涉及挤出螺杆技术领域,尤其涉及一种用于生产PET材料的组合式螺杆。 The utility model relates to the technical field of extrusion screws, in particular to a combined screw used for producing PET materials.
背景技术 Background technique
螺杆是塑料造粒机中的重要部件,其工作机理是依靠螺杆旋转产生所的压力及剪切力,能使得物料可以充分进行塑化以及均匀混合。常见的螺杆有组合式螺杆,组合式螺杆就是采用若干螺纹元件套在芯轴上构成的,组合式螺杆的常用螺纹元件有输送块和啮合块。通过不同规格的输送块和啮合块在螺杆的芯轴上组成不同的排列组合可以使螺杆具有不同的效果从而可以针对不同的物料组合出不同的螺杆使其具有适合生产该物料的效果。 The screw is an important part of the plastic granulator. Its working mechanism is to rely on the pressure and shear force generated by the rotation of the screw, so that the material can be fully plasticized and evenly mixed. The common screw has a combined screw, and the combined screw is formed by using a number of threaded elements to be sleeved on the mandrel. The commonly used threaded elements of the combined screw include a conveying block and an engaging block. The screw can have different effects by forming different arrangements and combinations of conveying blocks and meshing blocks of different specifications on the mandrel of the screw, so that different screws can be combined for different materials to make it suitable for the production of the material.
发明内容 Contents of the invention
本实用新型的目的在于针对PET材料的特性及生产工艺要求提供能够改善PET材料质量使其分散效果良好的一种用于生产PET材料的组合式螺杆。 The purpose of the utility model is to provide a combined screw for producing PET materials that can improve the quality of PET materials and make the dispersion effect good in view of the characteristics of PET materials and the requirements of production technology.
为了实现以上目的,本实用新型采用的技术方案是:一种用于生产PET材料的组合式螺杆,该螺杆应用于工程塑料造粒机中,包括芯轴和套在芯轴上的螺纹元件,所述螺纹元件分为用于输送物料的输送件或用于分散物料的啮合块,所述螺杆依次分为喂料段,熔融段,排气段,分散段,排料段,所述喂料段由若干输送块组成,其中位于工程塑料造粒机料筒的进料口之前的输送块其导程呈递增趋势在进料口之后的输送块导程呈递减趋势并且在该段的段首至少有两块为SK型输送块;所述熔融段包括若干啮合区,每个啮合区包含四到五个啮合块并且每个啮合区之间相隔三个输送块,其中每个啮合区内的最后一节啮合块为交错角90O的啮合块;所述排气段由若干导程相同的输送块组成并且其中段部分位于工程塑料造粒机料筒的排气口下方,该段最后一节输送块为SK型输送块;所述分散段上包括若干个啮合区,每个啮合区包含两个啮合块并且每个啮合区之间相隔两个输送块,其中该段各啮合块的长度、交错角以及啮合盘数量均相同,该段的最后一节螺纹元件为反向螺纹输送块;所述排料段由若干输送块组成并且其中段部分位于工程塑料造粒机料筒的真空口下方,输送块的导程呈递减趋势其中该段的第一节输送块为SK型输送块。 In order to achieve the above objectives, the technical solution adopted by the utility model is: a combined screw for producing PET materials, which is used in engineering plastic granulators, including a mandrel and a threaded element sleeved on the mandrel, The screw element is divided into a conveying part for conveying materials or an engaging block for dispersing materials, and the screw is divided into a feeding section, a melting section, an exhaust section, a dispersing section, a discharging section, and the feeding section in turn. The section is composed of several conveying blocks, among which the lead of the conveying block before the feed inlet of the barrel of the engineering plastic granulator presents an increasing trend, the lead of the conveying block after the feed inlet presents a decreasing trend and at the beginning of the section At least two of them are SK-type conveying blocks; the melting section includes several meshing zones, each meshing zone contains four to five meshing blocks and each meshing zone is separated by three conveying blocks, wherein each meshing zone The last meshing block is a meshing block with a staggered angle of 90 ° ; the exhaust section is composed of several conveying blocks with the same lead and the section is located below the exhaust port of the barrel of the engineering plastic granulator, and the last section of this section is The section conveying block is a SK type conveying block; the dispersing section includes several engaging areas, each engaging area contains two engaging blocks and each engaging area is separated by two conveying blocks, wherein the length of each engaging block in this section , the staggered angle and the number of meshing discs are the same, and the last section of the threaded element in this section is a reverse threaded conveying block; the discharge section is composed of several conveying blocks and the middle section is located at the vacuum port of the barrel of the engineering plastic granulator Below, the lead of the conveying block shows a decreasing trend, and the first section of the conveying block in this section is a SK type conveying block.
进一步,所述熔融段及分散段中啮合块的交错角至少为45O。 Further, the stagger angle of the meshing blocks in the melting section and the dispersing section is at least 45 ° .
本实用新型的有益效果是:采用本实用新型提供的一种用于生产PET材料的组合式螺杆生产出来的PET材料具有良好的质量以及良好的分散效果。 The beneficial effect of the utility model is that: the PET material produced by the combined screw used for producing PET material provided by the utility model has good quality and good dispersion effect.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为本实用新型在工程塑料造粒机中的位置示意图。 Fig. 2 is a schematic diagram of the position of the utility model in the engineering plastic granulator.
图3为输送块的立体结构示意图。 Fig. 3 is a schematic perspective view of the three-dimensional structure of the conveying block.
图4为输送块的侧视图。 Figure 4 is a side view of the delivery block.
图5为剪切的立体结构示意图。 Fig. 5 is a schematic diagram of a sheared three-dimensional structure.
图6为啮合块的俯视图。 Fig. 6 is a top view of the engaging block.
图7为SK型输送块的立体结构示意图。 Fig. 7 is a schematic perspective view of the three-dimensional structure of the SK type conveying block.
其中,1为喂料段,2为熔融段,3为排气段,4为分散段,5为排料段,6为进料口,7为排气口,8为真空口。 Among them, 1 is the feeding section, 2 is the melting section, 3 is the exhaust section, 4 is the dispersion section, 5 is the discharge section, 6 is the feeding port, 7 is the exhaust port, and 8 is the vacuum port.
具体实施方式 Detailed ways
现结合附图和具体实施方式对本实用新型所要求保护的技术方案作进一步详细说明。 The technical solution claimed by the utility model will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,本实用新型应用于六节料筒的工程塑料造粒机中,其中第一节料筒上有进料口6,第四节料筒上有排气口7,第六节料筒上有真空口8,所有料筒的长度均为240mm。组合式螺杆可根据物料的流动方向依次划分为喂料段1,熔融段2,排气段3,分散段4,排料段5。 As shown in Figures 1 and 2, the utility model is applied to an engineering plastic granulator with six barrels, wherein the first barrel has a feed port 6, and the fourth barrel has an exhaust port 7. , There is a vacuum port 8 on the barrel of the sixth section, and the length of all barrels is 240mm. The combined screw can be divided into feeding section 1, melting section 2, exhaust section 3, dispersion section 4, and discharge section 5 according to the flow direction of the material.
如图3和图4所示输送块上具有螺纹并通过螺杆的转动带动物料沿着螺纹前进从而实现输送物料的效果;如图5和图6所示啮合块一般由若干形状相同的啮合盘叠加而成,附图中的啮合盘数量为5,相邻两片啮合盘之间交错形成的角a称为交错角,啮合盘的厚度越大,交错角越大啮合块的剪切力就会越大;如图7所示,为SK型输送块,SK型输送块的螺纹槽为直角形,与普通的输送块相比可容纳更多的物料。 As shown in Figure 3 and Figure 4, the conveying block has a thread and the rotation of the screw drives the material to advance along the thread to achieve the effect of conveying the material; as shown in Figure 5 and Figure 6, the meshing block generally consists of several meshing discs with the same shape. The number of meshing disks in the attached drawing is 5, and the angle a formed by the interlacing between two adjacent meshing disks is called the staggered angle. The larger it is; as shown in Figure 7, it is a SK-type conveying block. The thread groove of the SK-type conveying block is right-angled, which can accommodate more materials than ordinary conveying blocks.
在本实施例中,喂料段1由以下螺纹元件依次组合而成:两块导程48mm长度48mm的SK型输送块,导程48mm长度48mm的输送块,导程32mm长度32mm的输送块,导程22mm长度22mm的输送块。喂料段1的作用是使材料能顺利进入螺杆中,在进料口6下采用大导程的螺纹元件可避免材料在进料口6的位置上堆积,SK型输送块可容纳更多材料,可进一步避免材料堆积;输送块的导程在进料口6之后呈递减趋势可使材料在段尾获得足够的压力促使材料顺利进入熔融段2。 In this embodiment, the feeding section 1 is composed of the following thread elements in sequence: two SK-type conveying blocks with a lead of 48mm and a length of 48mm, a conveying block with a lead of 48mm and a length of 48mm, and a conveying block with a lead of 32mm and a length of 32mm. Conveyor blocks with a lead of 22mm and a length of 22mm. The function of the feeding section 1 is to make the material enter the screw smoothly. The screw element with a large lead is used under the feeding port 6 to avoid the accumulation of materials at the position of the feeding port 6. The SK type conveying block can accommodate more materials. , can further avoid material accumulation; the lead of the conveying block shows a decreasing trend after the feed port 6, so that the material can obtain enough pressure at the end of the segment to promote the material to enter the melting segment 2 smoothly.
熔融段2由以下螺纹元件依次组合而成:两块长度32mm、交错角45 O、啮合盘数量为5的啮合块,长度32mm、交错角60 O、啮合盘数量为4的啮合块,长度32mm、交错角45 O、啮合盘数量为5的啮合块,长度32mm、交错角90 O、啮合盘数量为5的啮合块,导程48mm长度48mm的输送块,两块导程32mm长度32mm的输送块,三块长度32mm、交错角45 O、啮合盘数量5的啮合块,长度32mm、交错角90 O、啮合盘数量5的啮合块。熔融段2的作用是使材料在该段中熔融混合,本段的啮合块的交错角均在45 O或以上其剪切应力较强,本段共有两个啮合区其中第一个啮合区由五节啮合块组成,第二个啮合区由四节啮合块组成,当啮合区内的啮合块数量越多其剪切力就越强,并且相同数量的啮合块连接在一起形成啮合区比起独立的啮合块,其剪切力相对更高;同时又由于该两个啮合区最后的一节啮合块为交错角90 O的啮合块,其剪切力较高也进一步提高了啮合区的剪切力。物料在啮合区剪切力的作用下能均匀分散,并且在较强的剪切力下物料的温度会提高,更有利于物料的熔融。 Melting section 2 is composed of the following threaded elements in sequence: two engaging blocks with a length of 32mm, a staggered angle of 45 O , and a number of engaging discs of 5, and an engaging block with a length of 32 mm, an staggered angle of 60 O , and a number of engaging discs of 4, with a length of 32 mm , an engaging block with a stagger angle of 45 O and a number of 5 meshing discs, an engaging block with a length of 32mm, a staggered angle of 90 O , and a number of 5 engaging discs, a conveying block with a lead of 48mm and a length of 48mm, two conveying blocks with a lead of 32mm and a length of 32mm Blocks, three engaging blocks with a length of 32mm, a stagger angle of 45 O , and a number of 5 engaging discs, and three engaging blocks with a length of 32 mm, a staggering angle of 90 O , and a number of 5 engaging discs. The role of melting section 2 is to melt and mix materials in this section. The staggered angles of the meshing blocks in this section are all 45 ° or above, and the shear stress is strong. There are two meshing zones in this section, the first meshing zone is composed of The second meshing area is composed of four meshing blocks. The greater the number of meshing blocks in the meshing area, the stronger the shearing force, and the same number of meshing blocks are connected together to form the meshing area. The shear force of the independent meshing block is relatively higher; at the same time, because the last meshing block of the two meshing areas is an engaging block with a staggered angle of 90 ° , its higher shear force further improves the shear force of the meshing area. cut force. The material can be uniformly dispersed under the action of the shear force in the meshing area, and the temperature of the material will increase under the strong shear force, which is more conducive to the melting of the material.
排气段3由以下螺纹元件依次组合而成:五块导程48mm长度48mm的输送块,导程48mm长度48mm的SK型输送块,其中该段的中段部分位于排气口7下。排气口7的作用有两个:其一是排出气体释放部分压力,其二是从排气口7中投入材料,排气段3的作用也相应地是为了让材料顺利进入螺杆中,其中在段末采用SK型输送块可有效避免材料在段末堆积形成压力。 The exhaust section 3 is composed of the following threaded elements in sequence: five conveying blocks with a lead of 48mm and a length of 48mm, and SK-type conveying blocks with a lead of 48mm and a length of 48mm. The middle part of this section is located under the exhaust port 7. The exhaust port 7 has two functions: one is to discharge gas to release part of the pressure, and the other is to input materials from the exhaust port 7, and the function of the exhaust section 3 is to let the material enter the screw smoothly, among which The use of SK-type conveying blocks at the end of the section can effectively avoid the accumulation of materials at the end of the section to form pressure.
分散段4由以下螺纹元件依次组合而成:两块长度32mm、交错角45 O、啮合盘数量5的啮合块,导程48mm长度48mm的输送块,导程32mm长度32mm的输送块,两块长度32mm、交错角45 O、啮合盘数量5的啮合块,导程22mm长度11mm的反向螺纹输送块。分散段4的作用是把材料分散,本实施例中分散段4具有两个啮合区每个啮合区由两节啮合块组成,其中各啮合块均为长度32mm、剪切夹角45 O、啮合盘数量为5的啮合块,由于啮合块的剪切力处决与其交错角以及啮合盘厚度,这就使该段的每个啮合块均具有相同的剪切力,其意义在于物料在通过这些啮合块时的阻力相同,避免物料在某处堆积使该处产生较大压力从而破坏PET材料外观,同时均匀的剪切力也使得PET材料可均匀地分散。 The dispersing section 4 is composed of the following thread elements in sequence: two engaging blocks with a length of 32mm, a staggered angle of 45 O , and the number of engaging discs of 5, a conveying block with a lead of 48mm and a length of 48mm, a conveying block with a lead of 32mm and a length of 32mm, and two Engagement block with length 32mm, staggered angle 45 O , number of engagement discs 5, lead 22mm, reverse thread conveying block with length 11mm. The function of the dispersing section 4 is to disperse the material. In the present embodiment, the dispersing section 4 has two meshing zones, and each meshing zone is composed of two meshing blocks, wherein each meshing block has a length of 32 mm, a shear angle of 45 ° , and a meshing For the meshing block with 5 disks, due to the shearing force of the meshing block and its staggered angle and the thickness of the meshing disks, each meshing block in this section has the same shear force, which means that the material is passing through these meshing blocks. The block resistance is the same, avoiding the accumulation of materials in a certain place, which will cause a large pressure in this place and damage the appearance of the PET material. At the same time, the uniform shear force also allows the PET material to be evenly dispersed.
排料段5由以下螺纹元件依次组合而成:五块导程48mm长度48mm的输送块,三块导程32mm长度32mm的输送块,导程22mm长度22mm的输送块。本段的中段部分位于真空口8下,真空口8的作用是吸走物料中的可挥发成分。此外,本段的输送块导程呈递减趋势,可使材料在本段的段尾产生一定压力,顺利出料。 The discharge section 5 is composed of the following threaded elements in sequence: five conveying blocks with a lead of 48mm and a length of 48mm, three conveying blocks with a lead of 32mm and a length of 32mm, and conveying blocks with a lead of 22mm and a length of 22mm. The middle part of this section is located under the vacuum port 8, and the function of the vacuum port 8 is to suck away the volatile components in the material. In addition, the lead of the conveying block in this section shows a decreasing trend, which can make the material generate a certain pressure at the end of this section and discharge the material smoothly.
以上所述之实施例只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。 The above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420628053.3U CN204183744U (en) | 2014-10-28 | 2014-10-28 | A kind of assembled screw rod for the production of PET material |
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| CN201420628053.3U CN204183744U (en) | 2014-10-28 | 2014-10-28 | A kind of assembled screw rod for the production of PET material |
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| CN204183744U true CN204183744U (en) | 2015-03-04 |
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Address after: 528244, Foshan, Guangdong Province, Nanhai District, Lishui Town, Sha Yong, Tian Heng Industrial Zone, a horizontal road Patentee after: GUANGDONG SIHAN NEW MATERIAL Co.,Ltd. Address before: 528244, Foshan, Guangdong Province, Nanhai District, Lishui Town, Sha Yong, Tian Heng Industrial Zone, a horizontal road Patentee before: FOSHAN SIHAN NEW MATERIAL CO.,LTD. |
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Granted publication date: 20150304 |
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| CX01 | Expiry of patent term |