CN204183309U - With dynamic knife machining mechanism - Google Patents

With dynamic knife machining mechanism Download PDF

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Publication number
CN204183309U
CN204183309U CN201420656912.XU CN201420656912U CN204183309U CN 204183309 U CN204183309 U CN 204183309U CN 201420656912 U CN201420656912 U CN 201420656912U CN 204183309 U CN204183309 U CN 204183309U
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knife
arm
follower
rocker arm
synchronous
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张峰
张�荣
俞建平
曹希锋
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Changzhou Kemt Cnc Technology Co ltd
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SHANGHAI KEMAITE PRECISE MACHINE TOOL CO Ltd
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Abstract

本实用新型提供了一种同动打刀机构,包括安装底座,摇臂,打刀气缸,所述摇臂呈L型,L型摇臂的长臂和短臂的端部各自设置有第一随动器和第三随动器,L型摇臂的转角处通过转轴与安装底座相连接;所述打刀气缸与安装底座固定连接,打刀气缸的缸体上设置有固定支架,所述固定支架上设置有复位弹簧和行程限位开关;所述复位弹簧通过簧钩和L型摇臂的长臂连接;所述L型摇臂的长臂上还设置有一凸部,所述凸部设置有第二随动器,所述第二随动器位于打刀气缸推杆的上部,所述行程限位开关的触点位于第二随动器侧面,本实用新型可实现打刀速度快,结构简单易装配,打刀精度高,长期使用精度不易丢失。

The utility model provides a synchronous knife punching mechanism, which comprises a mounting base, a rocker arm, and a knife punching cylinder. For the follower and the third follower, the corner of the L-shaped rocker arm is connected to the mounting base through a rotating shaft; the knife-making cylinder is fixedly connected to the mounting base, and the cylinder body of the knife-making cylinder is provided with a fixed bracket. A return spring and a travel limit switch are arranged on the fixed bracket; the return spring is connected with the long arm of the L-shaped rocker arm through a spring hook; a convex portion is also arranged on the long arm of the L-shaped rocker arm, and the convex portion A second follower is provided, and the second follower is located on the upper part of the knife punching cylinder push rod, and the contact point of the travel limit switch is located on the side of the second follower. The utility model can realize fast knife making. , The structure is simple and easy to assemble, the cutting precision is high, and the precision is not easy to lose after long-term use.

Description

同动打刀机构Simultaneous knife punching mechanism

技术领域technical field

本实用新型涉及数控机床刀库领域,特别涉及一种同动打刀机构。The utility model relates to the field of CNC machine tool magazines, in particular to a synchronously moving knife punching mechanism.

背景技术Background technique

圆盘式同动刀库配同动打刀机构是目前数控机床领域使用较为广泛的一种技术。同动打刀也称为机械打刀,相比较非同动打刀方式具有换刀速度快,加工效率高的特点。但是同动打刀机构存在结构较为复杂,装配困难,故障率高,成本较高等问题。The disc-type synchronous knife magazine with synchronous knife punching mechanism is a technology widely used in the field of CNC machine tools. Synchronous knife cutting is also called mechanical knife cutting. Compared with non-synchronous knife cutting, it has the characteristics of fast tool change and high processing efficiency. However, there are problems such as relatively complex structure, difficult assembly, high failure rate, and high cost in the synchronous knife-beating mechanism.

如图1所示为现有的传统的同动打刀机构,不仅组成的零部件较多,结构复杂装配繁琐,而且长期运行后打刀量的精准度容易丢失,产生拉刀力不够从而掉刀,影响了加工效率,可靠性差,整套机构的生产成本较高。As shown in Figure 1, the existing traditional synchronous knife punching mechanism not only consists of many parts, but also has a complex structure and cumbersome assembly. Moreover, the accuracy of the knife punching amount is easily lost after long-term operation, resulting in insufficient broaching force and thus falling off. The knife affects the processing efficiency, the reliability is poor, and the production cost of the whole set of mechanisms is relatively high.

发明内容Contents of the invention

为克服现有技术所存在的缺陷,本实用新型的目的在于提供一种同动打刀机构,包括安装底座,摇臂,打刀气缸,所述摇臂呈L型,L型摇臂的长臂和短臂的端部各自设置有第一随动器和第三随动器,L型摇臂的转角处通过转轴与安装底座相连接;所述打刀气缸与安装底座固定连接,打刀气缸的缸体上设置有固定支架,所述固定支架上设置有复位弹簧和行程限位开关;所述复位弹簧通过簧钩和L型摇臂的长臂连接;所述L型摇臂的长臂上还设置有一凸部,所述凸部设置有第二随动器,所述第二随动器位于打刀气缸推杆的上部,所述行程限位开关的触点位于第二随动器侧面。In order to overcome the defects existing in the prior art, the purpose of this utility model is to provide a kind of synchronous knives beating mechanism, including installation base, rocker arm, knife beating cylinder, said rocker arm is L-shaped, and the length of L-shaped rocker arm is The ends of the arm and the short arm are respectively provided with a first follower and a third follower, and the corner of the L-shaped rocker arm is connected to the mounting base through a rotating shaft; The cylinder body of the cylinder is provided with a fixed bracket, and the fixed bracket is provided with a return spring and a travel limit switch; the return spring is connected with the long arm of the L-shaped rocker arm through a spring hook; the length of the L-shaped rocker arm The arm is also provided with a convex portion, and the convex portion is provided with a second follower, the second follower is located on the upper part of the knife cylinder push rod, and the contact of the travel limit switch is located on the second follower. side of the device.

进一步的改进在于,所述安装底座的下端面还设置有打刀量修配片。A further improvement is that, the lower end surface of the installation base is also provided with a cutting amount adjustment piece.

进一步的改进在于,所述打刀气缸推杆的运动方向和数控机床主轴的轴向相一致。A further improvement lies in that the moving direction of the push rod of the knife driving cylinder is consistent with the axial direction of the spindle of the CNC machine tool.

进一步的改进在于,所述L型摇臂是一体式高强度铸件。A further improvement is that the L-shaped rocker arm is an integral high-strength casting.

进一步的改进在于,所述L型摇臂短臂端部的第三随动器位于数控机床主轴上的主轴打刀环上方。A further improvement is that the third follower at the end of the short arm of the L-shaped rocker arm is located above the spindle cutter ring on the spindle of the CNC machine tool.

进一步的改进在于,所述同动打刀机构还包括自动打刀驱动装置,所述自动打刀驱动装置包括:刀臂电机,刀臂,凸轮盘,链条,凸轮箱,所述L型摇臂长臂端部的第一随动器和凸轮盘滚动接触。A further improvement is that the synchronous knife beating mechanism also includes an automatic knife beating drive device, and the automatic knife beating drive device includes: a knife arm motor, a knife arm, a cam disc, a chain, a cam box, and the L-shaped rocker arm The first follower at the end of the long arm is in rolling contact with the cam disc.

本实用新型的有益效果在于:本实用新型打刀气缸采用下置式,推杆向上推动第二随动器,此技术方案的优势在于不需要采用现有技术的保压式的气缸,普通气缸即可满足使用需求,大大节省了生产成本;本实用新型打刀量的调整,通过配磨打刀量修配片的高度值来调整L型摇臂将主轴打刀环往下压的量,此技术方案的优势在于打刀量调整完之后,无论机床使用多久,打刀精度永久不变,避免了传统的打刀机构,长时间使用后打刀精度丢失的情况发生;本实用新型L型摇臂采用一体式高强度铸件设计,避免了传统结构分体式设计结构复杂、装配困难,人为装配因素对打刀量精度影响很大的情况发生。本实用新型同动打刀机构打刀速度快,结构简单易装配,打刀精度高,长期使用精度不易丢失,制造成本较低。The beneficial effect of the utility model is that: the utility model knife punching cylinder adopts a lower type, and the push rod pushes up the second follower. It can meet the needs of use and greatly save the production cost; the adjustment of the cutting amount of the utility model is to adjust the amount of the L-shaped rocker arm to press the spindle cutting ring down by matching the height of the cutting amount repair piece. This technology The advantage of the solution is that after the amount of cutting is adjusted, no matter how long the machine tool is used, the cutting precision will remain unchanged, avoiding the loss of cutting precision after long-term use of the traditional cutting mechanism; the utility model L-shaped rocker arm The one-piece high-strength casting design avoids the complex structure and difficult assembly of the traditional split design, and the artificial assembly factors have a great influence on the accuracy of the cutting amount. The utility model has the advantages of fast cutting speed, simple structure and easy assembly, high cutting precision, long-term use precision is not easy to lose, and low manufacturing cost.

附图说明Description of drawings

图1是现有技术打刀机构示意图;Fig. 1 is the schematic diagram of prior art knife-beating mechanism;

图2是本实用新型同动打刀机构的整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the utility model's synchronous knife-beating mechanism;

图3是本实用新型同动打刀机构的整体结构左视图;Fig. 3 is a left view of the overall structure of the utility model's synchronous knife beating mechanism;

图4是本实用新型同动打刀机构和数控机床主轴的连接结构示意图;Fig. 4 is a schematic diagram of the connection structure between the utility model's synchronous knife beating mechanism and the spindle of the CNC machine tool;

图5是本实用新型同动打刀机构自动工作方式的结构示意图;Fig. 5 is a structural schematic diagram of the automatic working mode of the synchronous knife-beating mechanism of the utility model;

图6是本实用新型同动打刀机构自动工作方式的结构示意图;Fig. 6 is a structural schematic diagram of the automatic working mode of the synchronous knife-beating mechanism of the utility model;

图7是本实用新型同动打刀机构自动工作方式的结构示意图;Fig. 7 is a structural schematic diagram of the automatic working mode of the synchronous knife-beating mechanism of the utility model;

图8是本实用新型同动打刀机构的打刀量修配片的结构示意图。Fig. 8 is a structural schematic diagram of the knife punching amount repairing piece of the utility model's synchronous knife punching mechanism.

附图中:1-摇臂,2-第一随动器,3-第二随动器,4-复位弹簧,5-行程限位开关,6-固定支架,7-打刀气缸,8-安装底座,9-转轴,10-第三随动器,11-刀臂,12-凸轮箱,13-主轴箱,14-主轴,15-圆盘式同动刀库,16-凸轮盘,17-主轴打刀环,18-链条,19-刀臂电机,20-打刀量修配片In the attached drawings: 1-rocker arm, 2-first follower, 3-second follower, 4-return spring, 5-travel limit switch, 6-fixed bracket, 7-knife cylinder, 8- Mounting base, 9-rotating shaft, 10-third follower, 11-knife arm, 12-cam box, 13-spindle box, 14-spindle, 15-disc type synchronous tool magazine, 16-cam disc, 17 -Spindle knife ring, 18-chain, 19-knife arm motor, 20-knife amount repair piece

具体实施方式Detailed ways

为利于对本实用新型的结构了解,以下结合附图及实施例进行说明。In order to facilitate the understanding of the structure of the utility model, the following will be described in conjunction with the accompanying drawings and embodiments.

本实用新型同动打刀机构结构如图2、3所示,所述摇臂1呈L型,L型摇臂1的长臂和短臂的端部各自设置有第一随动器1和第三随动器10,L型摇臂1的转角处通过转轴9与安装底座8相连接,可实现以转轴9为中心的上下幅度内的摆动;固定支架6通过螺丝安装在打刀气缸7的缸体上,安装底座8与打刀气缸7固定连接;复位弹簧4和行程限位开关5安装在固定支架6上,复位弹簧4的一端通过簧钩和L型摇臂1的长臂连接;L型摇臂1的长臂上还设置有一凸部,所述凸部设置有第二随动器3,第二随动器3位于打刀气缸7推杆的上部,行程限位开关5的触点位于第二随动器3的侧面。The structure of the utility model's synchronous knife beating mechanism is shown in Figures 2 and 3. The rocker arm 1 is L-shaped, and the ends of the long arm and the short arm of the L-shaped rocker arm 1 are respectively provided with a first follower 1 and a The third follower 10, the corner of the L-shaped rocker arm 1 is connected with the mounting base 8 through the rotating shaft 9, which can realize the swing in the up and down range centered on the rotating shaft 9; the fixed bracket 6 is installed on the knife cylinder 7 by screws On the cylinder body, the installation base 8 is fixedly connected with the knife cylinder 7; the return spring 4 and the travel limit switch 5 are installed on the fixed bracket 6, and one end of the return spring 4 is connected to the long arm of the L-shaped rocker arm 1 through a spring hook The long arm of the L-shaped rocker arm 1 is also provided with a convex portion, the convex portion is provided with a second follower 3, the second follower 3 is located at the top of the knife cylinder 7 push rod, and the stroke limit switch 5 The contacts are located on the side of the second follower 3.

本实用新型打刀机构的打刀方式可分为两种,手动打刀和自动打刀。The knife-beating mode of the knife-beating mechanism of the utility model can be divided into two kinds, manual knife-beating and automatic knife-beating.

具体地,如图4所示,手动打刀是通过电磁阀来控制打刀气缸7的推杆的上下往返运动,当推杆往上运动时,推杆上的螺母将推动第二随动器3向上运动,L型摇臂1会以转轴9为中心做来回的摆动,同时第三随动器10将主轴打刀环17往下压,从而实现了主轴14的手动打刀动作。Specifically, as shown in Figure 4, the manual knife is to control the up and down movement of the push rod of the knife cylinder 7 through the solenoid valve. When the push rod moves upward, the nut on the push rod will push the second follower 3 moving upwards, the L-shaped rocker arm 1 will swing back and forth around the rotating shaft 9, and at the same time, the third follower 10 will press the main shaft knife ring 17 downward, thereby realizing the manual knife action of the main shaft 14.

具体地,如图5、6、7所示,自动打刀的动作原理:刀臂电机19转动带动刀臂11转动,凸轮盘5通过链条16与凸轮箱12连接,刀臂11通过凸轮箱12、链条16、轮盘5和L型摇臂1的长臂端部的第一随动器2联动;当刀臂11转动至如图7所示的位置(刀臂11位于主轴14的正下方同心的位置)时,凸轮盘5同步转动至最大外圆处,L型摇臂1的短臂往下压,从而使得第三随动器10将主轴打刀环17往下压,实现了主轴14的打刀动作。同动打刀即刀臂11转动换刀的过程中,凸轮箱12同时运转带凸轮盘5转动,L型摇臂1的短臂往下压主轴打刀环17实现主轴打刀,这个过程是同步进行的,故换刀速度快。Specifically, as shown in Figures 5, 6, and 7, the principle of action of automatically punching a knife: the rotation of the knife arm motor 19 drives the knife arm 11 to rotate, the cam disc 5 is connected with the cam box 12 by a chain 16, and the knife arm 11 passes through the cam box 12 , chain 16, wheel disc 5 and the first follower 2 linkage of the long arm end of L-shaped rocker arm 1; concentric position), the cam disc 5 rotates synchronously to the maximum outer circle, and the short arm of the L-shaped rocker arm 1 presses down, so that the third follower 10 presses down the main shaft knife ring 17, realizing the main shaft 14 knife action. Simultaneous knife cutting means that during the process of turning the knife arm 11 and changing the knife, the cam box 12 rotates with the cam disc 5 rotating at the same time, and the short arm of the L-shaped rocker arm 1 presses down on the main shaft knife ring 17 to realize the main shaft knife knife. This process is It is carried out synchronously, so the tool change speed is fast.

具体地,打刀量的调整如图3、图8所示,打刀量修配片20的作用相当于调整垫片,垫在安装底座8与主轴箱13之间,通过配磨打刀量修配片20的高度值h来调整L型摇臂1将主轴打刀环17往下压的量(此量值即为主轴的打刀量)。Specifically, the adjustment of the cutting amount is shown in Fig. 3 and Fig. 8. The function of the cutting amount repair piece 20 is equivalent to the adjustment shim, which is placed between the installation base 8 and the headstock 13, and the cutting amount is adjusted by grinding. The height value h of the sheet 20 is used to adjust the amount by which the L-shaped rocker arm 1 presses down the main shaft knife ring 17 (this value is the amount of knife beating of the main shaft).

以上结合附图实施例对本实用新型进行了详细说明,本领域中普通技术人员可根据上述说明对本实用新型做出种种变化例。因而,实施例中的某些细节不应构成对本实用新型的限定,本实用新型将以所附权利要求书界定的范围作为保护范围。The utility model has been described in detail above in conjunction with the embodiments of the accompanying drawings, and those skilled in the art can make various changes to the utility model according to the above description. Therefore, some details in the embodiments should not constitute limitations to the utility model, and the utility model shall take the scope defined by the appended claims as the scope of protection.

Claims (6)

1.一种同动打刀机构,包括安装底座,摇臂,打刀气缸,其特征在于:所述摇臂呈L型,L型摇臂的长臂和短臂的端部各自设置有第一随动器和第三随动器,L型摇臂的转角处通过转轴与安装底座相连接;所述打刀气缸与安装底座固定连接,打刀气缸的缸体上设置有固定支架,所述固定支架上设置有复位弹簧和行程限位开关;所述复位弹簧通过簧钩和L型摇臂的长臂连接;所述L型摇臂的长臂上还设置有一凸部,所述凸部设置有第二随动器,所述第二随动器位于打刀气缸推杆的上部,所述行程限位开关的触点位于第二随动器侧面。1. A synchronous knife-beating mechanism, comprising a mounting base, a rocking arm, and a knife-beating cylinder, is characterized in that: the rocking arm is L-shaped, and the ends of the long arm and the short arm of the L-shaped rocking arm are respectively provided with a first One follower and the third follower, the corner of the L-shaped rocker arm is connected to the installation base through the rotating shaft; The fixed bracket is provided with a return spring and a travel limit switch; the return spring is connected with the long arm of the L-shaped rocker arm through a spring hook; a protrusion is also arranged on the long arm of the L-shaped rocker arm, and the protrusion The second follower is arranged on the upper part, and the second follower is located on the upper part of the knife-driving cylinder push rod, and the contact of the stroke limit switch is located on the side of the second follower. 2.如权利要求1所述的同动打刀机构,其特征在于:所述安装底座的下端面还设置有打刀量修配片。2. The synchronously moving knife striking mechanism according to claim 1, characterized in that: the lower end surface of the installation base is also provided with a knife striking amount adjustment piece. 3.如权利要求1所述的同动打刀机构,其特征在于:所述打刀气缸推杆的运动方向和数控机床主轴的轴向相一致。3. The synchronous knife-driving mechanism according to claim 1, characterized in that: the moving direction of the push rod of the knife-driving cylinder is consistent with the axial direction of the spindle of the CNC machine tool. 4.如权利要求1所述的同动打刀机构,其特征在于:所述L型摇臂是一体式高强度铸件。4. The synchronous knife beating mechanism according to claim 1, characterized in that: the L-shaped rocker arm is an integral high-strength casting. 5.如权利要求1所述的同动打刀机构,其特征在于:所述L型摇臂短臂端部的第三随动器位于数控机床主轴上的主轴打刀环上方。5. The synchronous knife-cutting mechanism according to claim 1, characterized in that: the third follower at the end of the short arm of the L-shaped rocker arm is located above the spindle knife-cutting ring on the spindle of the CNC machine tool. 6.如权利要求1所述的同动打刀机构,其特征在于:所述同动打刀机构还包括自动打刀驱动装置,所述自动打刀驱动装置包括:刀臂电机,刀臂,凸轮盘,链条,凸轮箱,所述L型摇臂长臂端部的第一随动器和凸轮盘滚动接触。6. The synchronous knife beating mechanism according to claim 1, characterized in that: the synchronous knife beating mechanism also includes an automatic knife beating driving device, and the automatic knife beating driving device includes: a knife arm motor, a knife arm, The cam disc, the chain, the cam box, and the first follower at the long arm end of the L-shaped rocker arm are in rolling contact with the cam disc.
CN201420656912.XU 2014-11-05 2014-11-05 With dynamic knife machining mechanism Expired - Lifetime CN204183309U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN105108546A (en) * 2015-09-15 2015-12-02 宁波海天精工股份有限公司 Cylinder knife beating mechanism of T-shaped ram main shaft
CN105171005A (en) * 2015-09-21 2015-12-23 江门市奥斯龙机械有限公司 Separate cutter release spindle box
CN105290856A (en) * 2015-09-21 2016-02-03 江门市奥斯龙机械有限公司 Co-acting tool-striking machining center
CN106965025A (en) * 2017-05-05 2017-07-21 大连高金数控集团有限公司 A Synchronous Knitting Mechanism for Milling Machine Spindle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105108546A (en) * 2015-09-15 2015-12-02 宁波海天精工股份有限公司 Cylinder knife beating mechanism of T-shaped ram main shaft
CN105108546B (en) * 2015-09-15 2017-09-12 宁波海天精工股份有限公司 A kind of cylinder knife machining mechanism of T-shaped ram main shaft
CN105171005A (en) * 2015-09-21 2015-12-23 江门市奥斯龙机械有限公司 Separate cutter release spindle box
CN105290856A (en) * 2015-09-21 2016-02-03 江门市奥斯龙机械有限公司 Co-acting tool-striking machining center
CN106965025A (en) * 2017-05-05 2017-07-21 大连高金数控集团有限公司 A Synchronous Knitting Mechanism for Milling Machine Spindle

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