CN204183019U - A kind of non-scale hydraulic shearing machine - Google Patents
A kind of non-scale hydraulic shearing machine Download PDFInfo
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- CN204183019U CN204183019U CN201420582087.3U CN201420582087U CN204183019U CN 204183019 U CN204183019 U CN 204183019U CN 201420582087 U CN201420582087 U CN 201420582087U CN 204183019 U CN204183019 U CN 204183019U
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Abstract
本实用新型属于机床剪切领域,尤其涉及一种非定尺液压剪切机。包括:机架,用于支撑其他部件;进料部件,固定在机架的上端面,其上并排设置多个进料口;压钢板,下压时与被减钢管的接触面设置与进料口对应的多个锯齿,通过连接压钢液压轴液压驱动;靠板,固定在机架上,其上设置主轴与压钢板的一端形成转轴连接;摆动臂,为倒立矩形结构,一端连接剪切液压轴,一侧与靠板上的主轴形成转轴连接,通过剪切液压轴上下运动形成绕主轴的摆动,在摆动臂与被减钢管的接触面设置刀具。本实用新型精度优化,人工切割非定尺会因人为因素造成尺寸偏差、短头弯钢等现象,无法保证成才率;效率优化,由手工操作转变为机械化操作。
The utility model belongs to the field of machine tool shearing, in particular to a non-fixed-length hydraulic shearing machine. Including: frame, used to support other parts; feeding part, fixed on the upper end surface of the frame, on which multiple feeding ports are arranged side by side; pressure plate, when pressing down, the contact surface with the steel pipe to be reduced is set and fed The multiple sawtooth corresponding to the opening is hydraulically driven by connecting the hydraulic shaft of the pressing steel; One side of the hydraulic shaft is connected with the main shaft on the backing plate to form a rotating shaft, and the hydraulic shaft swings around the main shaft by shearing the hydraulic shaft up and down, and a tool is set on the contact surface between the swing arm and the steel pipe to be reduced. The precision of the utility model is optimized, manual cutting without fixed length will cause dimensional deviation, short-end bending steel and other phenomena due to human factors, and the success rate cannot be guaranteed; the efficiency is optimized, and manual operation is transformed into mechanized operation.
Description
技术领域technical field
本实用新型属于机床剪切领域,尤其涉及一种非定尺液压剪切机。The utility model belongs to the field of machine tool shearing, in particular to a non-fixed-length hydraulic shearing machine.
背景技术Background technique
二棒材生产时产生的非定尺需下线人工切割,因人为因素造成尺寸偏差、短头弯钢等现象,无法保证成才率,且现有切割非定尺均采用定尺切割机切割,每次只能人工切割1-2根,工作效率低下。现有剪切技术占地面积广、噪音大、灵活性差,在剪切过程中能源介质消耗高,生产效率低,定尺精度低,人工工时高等问题。Second, the non-fixed length produced during the production of bars needs to be manually cut off the line. Due to human factors, dimensional deviation, short-end bending steel, etc., cannot guarantee the success rate, and the existing non-cut lengths are all cut with a fixed-length cutting machine. Only 1-2 pieces can be manually cut each time, and the work efficiency is low. The existing shearing technology covers a large area, has high noise, poor flexibility, high energy and medium consumption during the shearing process, low production efficiency, low length-setting accuracy, and high man-hours.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种非定尺液压剪切机人工切割存在的短头弯钢、尺寸偏差等现象。The technical problem to be solved by the utility model is to provide a non-fixed-length hydraulic shearing machine for manual cutting of short-end bending steel, size deviation and other phenomena.
本实用新型是这样实现的,一种非定尺液压剪切机,包括:The utility model is achieved in that a non-fixed-length hydraulic shearing machine comprises:
机架,用于支撑其他部件;Rack to support other components;
进料部件,固定在机架的上端面,其上并排设置多个进料口;The feeding part is fixed on the upper end surface of the frame, and a plurality of feeding ports are arranged side by side on it;
压钢板,下压时与被减钢管的接触面设置与进料口对应的多个锯齿,通过连接压钢液压轴液压驱动;When pressing down the steel plate, the contact surface with the steel pipe to be reduced is provided with a plurality of sawtooth corresponding to the feed inlet, which is hydraulically driven by connecting the hydraulic shaft of the pressed steel;
靠板,固定在机架上,其上设置主轴与压钢板的一端形成转轴连接;The backing plate is fixed on the frame, and the main shaft is set on it to form a rotating shaft connection with one end of the pressure plate;
摆动臂,为倒立矩形结构,一端连接剪切液压轴,一侧与靠板上的主轴形成转轴连接,通过剪切液压轴上下运动形成绕主轴的摆动,在摆动臂与被减钢管的接触面设置刀具。The swing arm is an inverted rectangular structure. One end is connected to the shearing hydraulic shaft, and one side is connected to the main shaft on the support plate to form a rotating shaft connection. The shearing hydraulic shaft moves up and down to form a swing around the main shaft. On the contact surface between the swing arm and the steel pipe to be reduced Set up knives.
进一步地,所述刀具通过六角螺栓固定在摆动臂上,可根据需要进行调换。Further, the cutter is fixed on the swing arm by a hex bolt, and can be replaced as required.
进一步地,在进料部件一侧对应进口位置设置进料辊道,在进料部件的另一侧设置收料辊道,在收料辊道上套设收集袋。Further, a feeding roller table is arranged on one side of the feeding part corresponding to the inlet position, a receiving roller table is arranged on the other side of the feeding part, and a collection bag is sleeved on the receiving roller table.
本实用新型与现有技术相比,有益效果在于:本实用新型使得人力优化,现切割非定尺人员为34人,改造后可优化为16人;精度优化,人工切割非定尺会因人为因素造成尺寸偏差、短头弯钢等现象,无法保证成才率;效率优化,由手工操作转变为机械化操作,现切割非定尺均采用定尺切割机切割,每次只能人工切割1-2根,工作效率低下,改造后在线切割每次按规格可达10-22根效率得到提高。Compared with the prior art, the utility model has the beneficial effects that: the utility model optimizes the manpower, and the current number of cutting non-fixed-length personnel is 34, which can be optimized to 16 after the transformation; the accuracy is optimized, and the manual cutting of non-fixed length will be caused by manpower. Due to factors such as size deviation and short-head bending steel, the success rate cannot be guaranteed; efficiency is optimized, and manual operation is transformed into mechanized operation. Now cutting non-fixed lengths are cut by fixed-length cutting machines, and only 1-2 pieces can be manually cut each time. The work efficiency is low, and after the transformation, the online cutting can reach 10-22 according to the specifications each time, and the efficiency is improved.
可利用工厂原二棒材设备改型停用的对齐辊道为运输辊道,下料口可配套接收集袋,收集袋材质需耐高温、抗击打,避免钢筋飞出打伤、烫伤人The factory’s original second bar equipment can be used to modify the out-of-service alignment roller table into a transport roller table, and the discharge port can be equipped with a collection bag. The material of the collection bag needs to be resistant to high temperature and impact, so as to prevent the steel bar from flying out and hurting people.
附图说明Description of drawings
图1是本实用新型实施例1提供的设备结构示意图;Fig. 1 is the equipment structure schematic diagram that the utility model embodiment 1 provides;
图2是本实用新型实施例2提供的设备结构示意图。Fig. 2 is a schematic structural diagram of the equipment provided by Embodiment 2 of the present utility model.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1一种非定尺液压剪切机,包括:机架9,用于支撑其他部件;进料部件8,固定在机架9的上端面,其上并排设置多个进料口;可同时进入多个钢管,压钢板7,下压时与被减钢管的接触面设置与进料口对应的多个锯齿,通过连接压钢液压轴3液压驱动;在使用时,压钢板7首先下压通过锯齿将钢管固定。靠板5,固定在机架9上,其上设置主轴4与压钢板7的一端形成转轴连接;摆动臂2,为倒立矩形结构,一端连接剪切液压轴6,一侧与靠板5上的主轴形成转轴连接,通过剪切液压轴6上下运动形成绕主轴4的摆动,在摆动臂2与被减钢管的接触面设置刀具1。刀具1通过六角螺栓固定在摆动臂2上,可根据剪切力度的需要进行调换。该剪切液压轴采用液压驱动压力为15Mpa。可以驱动8次/分钟,切割能力100吨。剪切液压缸行程270mm;压钢液压缸行程260mm;刀具的剪刃长1*0.130m;压钢板齿距35*35mmEmbodiment 1 A kind of non-fixed-length hydraulic shearing machine, comprising: frame 9, is used to support other parts; Feed part 8, is fixed on the upper end face of frame 9, and a plurality of feeding ports are arranged side by side on it; Simultaneously enter a plurality of steel pipes, the pressure plate 7, when pressing down, the contact surface of the steel pipe to be reduced is provided with a plurality of sawtooth corresponding to the feed port, which is hydraulically driven by connecting the pressure steel hydraulic shaft 3; when in use, the pressure plate 7 is first lowered Press through the serrations to secure the steel pipe. The backing plate 5 is fixed on the frame 9, on which the main shaft 4 is arranged to form a rotating shaft connection with one end of the pressure plate 7; The main shaft is connected by a rotating shaft, and the shear hydraulic shaft 6 moves up and down to form a swing around the main shaft 4, and a cutter 1 is arranged on the contact surface between the swing arm 2 and the steel pipe to be reduced. The cutter 1 is fixed on the swing arm 2 by a hexagonal bolt, and can be exchanged according to the needs of the shearing force. The shearing hydraulic axis adopts a hydraulic drive pressure of 15Mpa. It can be driven 8 times/min, and the cutting capacity is 100 tons. The stroke of shearing hydraulic cylinder is 270mm;
实施例2Example 2
如图2所示,与实施例1的不同之处在于,在进料部件一侧对应进口位置设置进料辊道11,在进料部件的另一侧设置收料辊道10,在收料辊道上套设收集袋。As shown in Figure 2, the difference from Embodiment 1 is that a feeding roller table 11 is set at the corresponding inlet position on one side of the feeding part, and a receiving roller table 10 is arranged on the other side of the feeding part. A collection bag is set on the roller table.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420582087.3U CN204183019U (en) | 2014-10-10 | 2014-10-10 | A kind of non-scale hydraulic shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420582087.3U CN204183019U (en) | 2014-10-10 | 2014-10-10 | A kind of non-scale hydraulic shearing machine |
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| Publication Number | Publication Date |
|---|---|
| CN204183019U true CN204183019U (en) | 2015-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420582087.3U Expired - Fee Related CN204183019U (en) | 2014-10-10 | 2014-10-10 | A kind of non-scale hydraulic shearing machine |
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| Country | Link |
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| CN (1) | CN204183019U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105803750A (en) * | 2016-04-27 | 2016-07-27 | 句容市行香光明绣花厂 | Rapid hydraulic thread cutter |
| CN107214376A (en) * | 2017-06-21 | 2017-09-29 | 北京京诚瑞信长材工程技术有限公司 | Rod non-scale shearing classified collection production line |
-
2014
- 2014-10-10 CN CN201420582087.3U patent/CN204183019U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105803750A (en) * | 2016-04-27 | 2016-07-27 | 句容市行香光明绣花厂 | Rapid hydraulic thread cutter |
| CN107214376A (en) * | 2017-06-21 | 2017-09-29 | 北京京诚瑞信长材工程技术有限公司 | Rod non-scale shearing classified collection production line |
| CN107214376B (en) * | 2017-06-21 | 2023-09-22 | 北京京诚瑞信长材工程技术有限公司 | Bar non-fixed length cutting and sorting collection production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 Termination date: 20151010 |
|
| EXPY | Termination of patent right or utility model |