CN204182610U - Overhead transmission line atomization cleaning head - Google Patents
Overhead transmission line atomization cleaning head Download PDFInfo
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- CN204182610U CN204182610U CN201420517653.2U CN201420517653U CN204182610U CN 204182610 U CN204182610 U CN 204182610U CN 201420517653 U CN201420517653 U CN 201420517653U CN 204182610 U CN204182610 U CN 204182610U
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Abstract
本实用新型公开了一种架空输电线路雾化清洗头,包括由若干模块结构联接组成的一个筒形构件,筒形构件内腔中部固定有两个纵向平行设置的密封件,密封件中心有一个仅供需清洗的输电线穿过且密封套在输电线上的孔,两个密封件之间形成一空腔,该空腔周向上设置有若干连通至筒形构件外部的雾化喷头,该空腔的底部设有一个连通至筒形构件外部的回收喷头;所述筒形构件两端的内腔中设置有能够压紧输电线上且沿能其运动的压紧行走机构。采用模块化结构设计形式,总体结构简单,可靠,便于更换,制造成本低;清洗时,与输电线无直接物理接触,可避免对输电线表面的潜在损伤,实现雾化清洗的同时可将残余清洗液回收,以避免对环境的潜在危害。
The utility model discloses an atomizing cleaning head for an overhead power transmission line, which comprises a cylindrical member composed of a plurality of modular structure connections, two sealing members arranged longitudinally and parallel are fixed in the middle of the inner cavity of the cylindrical member, and a sealing member is arranged in the center of the sealing member. Only the power line that needs to be cleaned passes through and the hole is sealed on the power line. A cavity is formed between the two seals. The cavity is circumferentially provided with a number of atomizing nozzles connected to the outside of the cylindrical member. The cavity The bottom of the bottom is provided with a recovery nozzle connected to the outside of the cylindrical member; the inner cavity at both ends of the cylindrical member is provided with a compacting walking mechanism that can compress the power line and move along it. Modular structure design is adopted, the overall structure is simple, reliable, easy to replace, and low in manufacturing cost; when cleaning, there is no direct physical contact with the power line, which can avoid potential damage to the surface of the power line, and realize atomization cleaning while removing residues The cleaning fluid is recycled to avoid potential harm to the environment.
Description
技术领域 technical field
本实用新型涉及一种架空输电线路雾化清洗头。 The utility model relates to an atomizing cleaning head for an overhead power transmission line.
背景技术 Background technique
目前,早期铺设的架空输电线路,尤其是南方电网普遍采用裸线形式以节省建设成本。但也存在较大的安全隐患。架空输电线路上意外悬挂的风筝等杂物,绝缘子、线夹、防震锤上的积尘易形成泥流造成线路的短路,从而引发跳闸等事故。为提高裸漏的架空输电线输电安全性,需要采用人工喷涂绝缘漆形式以提高其绝缘性能。但在人工喷涂或机器喷涂作业之前需要采用清洗液进行裸漏的架空输电线路清洗作业以清除积聚在其上的积尘及残存的油剂等。 At present, the overhead transmission lines laid in the early stage, especially the Southern Power Grid, generally adopt the form of bare wires to save construction costs. But there are also greater security risks. Kites and other sundries that are accidentally suspended on overhead transmission lines, and dust accumulated on insulators, clamps, and anti-vibration hammers can easily form mud flows and cause short circuits on the lines, thereby causing accidents such as tripping. In order to improve the transmission safety of bare overhead transmission lines, it is necessary to use artificial spraying of insulating varnish to improve its insulation performance. However, before manual spraying or machine spraying operations, it is necessary to use a cleaning solution to clean the exposed and leaked overhead transmission lines to remove accumulated dust and residual oils.
经专利文献和现有技术的检索发现,中国专利申请CN102228876A公开了一种输电线路防覆冰遥控自动喷涂机器人,包括车体,车体的上部设有主动滚轮和从动滚轮,还包括控制系统、电源模块、毛刷系统和喷涂系统,毛刷系统设于车体的前部,喷涂系统设于车体的后部,控制系统设有遥控接收模块。能够在输电线路上行走,并能够通过线下无线遥控装置控制线上机器人车体的双电动喷枪,对导线表面进行自动喷涂防冰涂料。在清洗方面存在如下问题:1)采用接触式机械旋转毛刷作为清洗装置,也没有采用化学试剂,仅能清洁表面的积尘,无法清洁导线上的残余油迹、线丝夹缝之间的积尘及鸟屎等污迹,2)未设计密闭和回收回路,飞扬的灰尘等易于再次污染已经清洗的输电线路,从而形成已清洗线路的二次污染。 According to the retrieval of patent documents and prior art, Chinese patent application CN102228876A discloses a transmission line anti-icing remote control automatic spraying robot, including a car body, the upper part of which is provided with driving rollers and driven rollers, and also includes a control system , power supply module, brush system and spraying system, the brush system is set at the front of the car body, the spraying system is set at the rear of the car body, and the control system is equipped with a remote control receiving module. It can walk on the power transmission line, and can control the dual electric spray guns of the robot body on the line through the offline wireless remote control device, and automatically spray anti-icing paint on the surface of the wire. There are following problems in cleaning: 1) the contact mechanical rotating brush is used as the cleaning device, and chemical reagents are not used, which can only clean the dust on the surface, but cannot clean the residual oil stains on the wires and the accumulation between the wire gaps. 2) There is no airtight and recovery circuit designed, and the flying dust is easy to re-contaminate the cleaned transmission lines, thus forming secondary pollution of the cleaned lines.
中国专利CN 202146923 U公开了一种铝包钢线清洗机,包括清洗槽、导向装置和吹干器;所述导向装置设置在清洗槽的进口和/ 或出口;所述吹干器设置在清洗槽的出口;所述清洗的底部设有排液口。该专利所述设备用于铝包钢线出厂前的清洗,该设备无法用于架空输电线路输电线清洗。 Chinese patent CN 202146923 U discloses a cleaning machine for aluminum-clad steel wire, including a cleaning tank, a guiding device and a blower; the guiding device is arranged at the inlet and/or outlet of the cleaning tank; The outlet of the tank; the bottom of the cleaning is provided with a drain. The equipment described in this patent is used for cleaning aluminum-clad steel wires before leaving the factory, and this equipment cannot be used for cleaning overhead transmission lines.
实用新型内容 Utility model content
本实用新型的目的是为克服上述现有技术的不足,提供一种架空输电线路雾化清洗头,该清洗头在实现雾化清洗的同时可将残余清洗液回收,以避免对环境的潜在危害。 The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art and provide an atomized cleaning head for overhead transmission lines. The cleaning head can recover the residual cleaning liquid while realizing atomized cleaning, so as to avoid potential harm to the environment. .
为实现上述目的,本实用新型采用下述技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种架空输电线路雾化清洗头,包括由若干模块结构联接组成的一个筒形构件,筒形构件内腔中部固定有两个纵向平行设置的密封件,密封件中心有一个仅供需清洗的输电线穿过且密封套在输电线上的孔,两个密封件之间形成一空腔,该空腔周向上设置有若干连通至筒形构件外部的雾化喷头,该空腔的底部设有一个连通至筒形构件外部的回收喷头;所述筒形构件两端的内腔中设置有能够压紧输电线上且沿能其运动的压紧行走机构。 An atomizing cleaning head for overhead power transmission lines, including a cylindrical member composed of several modular structures, two longitudinally parallel seals are fixed in the middle of the inner cavity of the cylindrical member, and there is a power transmission line in the center of the seal that only needs to be cleaned. The hole through which the line passes and the seal is sleeved on the transmission line. A cavity is formed between the two seals. A number of atomizing nozzles connected to the outside of the cylindrical member are arranged on the circumference of the cavity. A bottom of the cavity is provided. It is connected to the recovery nozzle outside the cylindrical member; the inner cavity at both ends of the cylindrical member is provided with a compacting walking mechanism capable of compressing the power line and moving along it.
所述若干模块结构包括上前部模块结构、上后部模块结构、下前部模块结构、下后部模块结构、上中间连接模块和下中间连接模块;其中,上前部模块结构、上中间模块和上后部模块结构由长螺栓横向顺次贯穿前述三个模块相对应的通孔经螺母紧固连接组成筒形构件的上半部分;下前部模块结构、下后部模块结构和下中间连接模块由长螺栓横向顺次贯穿前述三个模块相对应的通孔经螺母紧固连接组成筒形构件的下半部分;连接后的上前部模型结构和上后部模型结构分别通过铰链将相对应的连接后的下前部模型结构和下后部模型结构连接在一起。 The plurality of module structures include an upper front module structure, an upper rear module structure, a lower front module structure, a lower rear module structure, an upper middle connecting module and a lower middle connecting module; wherein, the upper front module structure, the upper middle The module and the upper and rear module structure are connected by long bolts transversely through the corresponding through holes of the aforementioned three modules and fastened by nuts to form the upper half of the cylindrical member; the lower front module structure, the lower rear module structure and the lower The middle connection module is composed of long bolts that pass through the corresponding through holes of the above three modules in sequence and are fastened by nuts to form the lower half of the cylindrical member; after the connection, the upper front model structure and the upper rear model structure are respectively connected by hinges. The corresponding connected lower front model structures and lower rear model structures are connected together.
所述上前部模块结构、上后部模块结构、下前部模块结构和下后部模块结构的一个侧面上沿其径向均设有至少一个安装压紧行走机构的安装槽。 One side of the upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure is provided with at least one installation groove for installing the pressing travel mechanism along its radial direction.
所述筒形构件的内腔中相对应位置的上前部模块结构、上后部模块结构、下前部模块结构和下后部模块结构上均有一个供密封件安装的环形突出部。 The upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure at the corresponding positions in the inner cavity of the cylindrical member all have an annular protrusion for installing the seal.
与上前部模块结构和上后部模块结构相配合的下前部模块结构和下后部模块结构的面上分别设有一凸起的销轴连接座,相对应地,上前部模块结构和上后部模块结构上设有供所述销轴连接座安装的开口槽,销轴连接座插入开口槽中通过销轴铰接。 The lower front module structure and the lower rear module structure matched with the upper front module structure and the upper rear module structure are respectively provided with a raised pin connecting seat, correspondingly, the upper front module structure and the lower rear module structure The upper rear module structure is provided with an open slot for the installation of the pin shaft connecting seat, and the pin shaft connecting seat is inserted into the open slot and hinged by the pin shaft.
所述下前部模块结构和下后部模块结构的底部分别设有一个供回收喷头安装的丝孔。 The bottoms of the lower front module structure and the lower rear module structure are respectively provided with a wire hole for installation of a recovery nozzle.
安装时,下前部模块结构和下后部模块结构的面上的销轴连接座设置于筒形构件的中心轴线两侧。 During installation, the pin shaft connecting seats on the surfaces of the lower front module structure and the lower rear module structure are arranged on both sides of the central axis of the cylindrical member.
所述上、下中间连接模块上沿其径向设有若干供雾化喷头固定安装的丝孔,丝孔内部直通至上、下中间连接模块对接组成空腔中。 The upper and lower intermediate connection modules are provided with a plurality of wire holes along the radial direction for the fixed installation of the atomizing nozzles, and the inside of the wire holes are directly connected to the cavities formed by the docking of the upper and lower intermediate connection modules.
所述密封装置采用聚乙烯材料加工,采用半剖对称结构形式,通过其内部的卡槽卡在上前部模块结构、上后部模块结构、下前部模块结构和下后部模块结构上的环形突出部上。 The sealing device is made of polyethylene material, adopts a half-section symmetrical structure, and is stuck on the upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure through its internal card slot. on the ring protrusion.
所述压紧行走机构包括连接块和支柱,连接块能够固定安装于上前部模块结构、上后部模块结构、下前部模块结构和下后部模块结构的安装槽中,连接块与支柱通过一弹性体相连,支柱的末端通过滚轴安装一滚轮。 The pressing walking mechanism includes a connecting block and a pillar, the connecting block can be fixedly installed in the mounting grooves of the upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure, the connecting block and the pillar Connected by an elastic body, a roller is mounted on the end of the pillar through a roller.
所述连接块呈L型,L型的水平面安装于所述安装槽中,竖直面上连接有弹性体。 The connecting block is L-shaped, and the horizontal surface of the L-shaped surface is installed in the installation groove, and an elastic body is connected to the vertical surface.
所述弹性体为弹簧或橡胶件。 The elastic body is a spring or a rubber piece.
本实用新型中,上前部模块结构、上后部模块结构通过中间连接和螺栓(或螺钉)连接在一起,下前部模块结构、下后部模块结构通过中间连接和螺钉(或螺栓)连接在一起,连接后的上前部模块结构和上后部模块结构通过铰链将连接后的下前部模块结构和下后部模块结构连接在一起,并使输电线通过其几何中心;雾化喷头均匀安装并分布在中间连接上。回收喷头分别安装在下前部模块结构及下后部模块结构下部。压紧装置安装在上前部模块结构,上后部模块结构,下前部模块结构,下后部模块结构上,末端滚轮压紧在输电线上,构成清洗头的行走装置。 In the utility model, the upper front module structure and the upper rear module structure are connected together through intermediate connections and bolts (or screws), and the lower front module structure and the lower rear module structure are connected through intermediate connections and screws (or bolts). Together, the connected upper front module structure and the upper rear module structure connect the connected lower front module structure and the lower rear module structure together through a hinge, and allow the power line to pass through its geometric center; the atomizing nozzle Evenly installed and distributed over the intermediate connections. The recovery nozzles are respectively installed in the lower front module structure and the lower part of the lower rear module structure. The pressing device is installed on the upper front module structure, the upper rear module structure, the lower front module structure, and the lower rear module structure, and the end rollers are pressed on the transmission line to form the walking device of the cleaning head.
密封件安装在上前部模块结构,上后部模块结构,下前部模块结构,下后部模块结构上,并压紧包裹在输电线上,与上前部模块结构,上后部模块结构,下前部模块结构,下后部模块结构和中间连接形成密封的清洗空间。上前部模块结构和上后部模块结构与安装在输电线上的机器人或其他运动装置相连时,拖动清洗头在输电线上前后移动。清洗液通过快换接头和压力管等液压管路由清洗泵等泵入雾化喷头,加压之后的清洗液形成清洗雾均匀喷洒在电力导线裸线上,积尘、油剂等杂质与流下的清洗液经回收喷头和液压管路流回清洗液容器,避免泄露和溢出从而保护环境。 The seal is installed on the upper front module structure, upper rear module structure, lower front module structure, lower rear module structure and is pressed and wrapped around the power line, with the upper front module structure, upper rear module structure , The lower front module structure, the lower rear module structure and the middle connection form a sealed cleaning space. When the upper front module structure and the upper rear module structure are connected with a robot or other moving device installed on the power line, the cleaning head is dragged to move back and forth on the power line. The cleaning liquid is pumped into the atomizing nozzle by the cleaning pump through the hydraulic pipeline such as the quick-change joint and the pressure pipe. The cleaning liquid flows back to the cleaning liquid container through the recovery nozzle and the hydraulic pipeline to avoid leakage and overflow and protect the environment.
上前部模块结构采用一体化结构和加工方法,上有与压紧装置相连的安装槽及与中间连接、上后部模块结构相连的过孔,并通过铰链孔与下前部模块结构相连。 The upper front module structure adopts an integrated structure and processing method. There are installation grooves connected to the pressing device and via holes connected to the middle connection and the upper rear module structure, and are connected to the lower front module structure through hinge holes.
上后部模块结构采用一体化结构和加工方法,上有与压紧装置相连的安装槽及与中间连接、上前部模块结构相连的过孔,并通过铰链孔与下后部模块结构相连。 The upper and rear module structure adopts an integrated structure and processing method. There are installation grooves connected to the pressing device and via holes connected to the middle connection and the upper front module structure, and are connected to the lower rear module structure through hinge holes.
下前部模块结构采用一体化结构和加工方法,上有与压紧装置相连的安装槽及与中间连接、下后部模块结构相连的过孔,底部加工有与回收喷头相连的丝孔,并通过铰链轴与上前部模块结构相连。 The lower front module structure adopts an integrated structure and processing method. There are installation grooves connected to the pressing device and via holes connected to the middle connection and the lower rear module structure. The bottom is processed with wire holes connected to the recovery nozzle, and It is connected to the upper front module structure by a hinge shaft.
下后部模块结构采用一体化结构和加工方法,上有与压紧装置相连的安装槽及与中间连接、下前部模块结构相连的过孔,底部加工有与回收喷头相连的丝孔,并通过铰链轴与下前部模块结构相连。 The lower and rear module structure adopts an integrated structure and processing method. There are installation grooves connected to the pressing device and via holes connected to the middle connection and the lower front module structure. The bottom is processed with a wire hole connected to the recovery nozzle, and It is connected to the lower front module structure by a hinge shaft.
中间连接采用一体化结构和加工方法,加工有与雾化喷头相连的丝孔,并通过过孔与上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构相连,并经丝孔与雾化喷头相连。经连接后,中间结构与上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构形成清洗头总体结构。 The intermediate connection adopts an integrated structure and processing method, and is processed with a wire hole connected to the atomizing nozzle, and is connected to the upper front module structure, upper rear module structure, lower front module structure and lower rear module structure through holes , and connected to the atomizing nozzle through the wire hole. After being connected, the intermediate structure, the upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure form the overall structure of the cleaning head.
雾化喷头为微孔喷头,经螺纹与快速接头相连,形成可快速拆卸、更换及密封性好的液压系统和管路。回收喷头为一般快速接头。 The atomizing nozzle is a microporous nozzle, which is connected to the quick connector through threads to form a hydraulic system and pipeline that can be quickly disassembled, replaced and sealed. The recovery nozzle is a general quick connector.
压紧行走装置由连接块、弹性体、滚轮、滚轴及支柱组成,其中,可选用弹簧、橡胶等作为弹性体,弹性体与连接块及支柱相连。滚轮经滚轴与支柱相连,并压紧在输电线上。连接块连接在上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构上,支柱在上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构的槽内上下移动,形成在输电线的行走装置。 The compression traveling device is made up of connecting block, elastic body, roller, roller shaft and pillar, wherein, can select spring, rubber etc. as elastic body, and elastic body links to each other with connecting block and pillar. The roller is connected with the pillar through the roller shaft, and pressed on the power line. The connection block is connected to the upper front module structure, the upper rear module structure, the lower front module structure and the lower rear module structure, and the pillars are on the upper front module structure, the upper rear module structure, the lower front module structure and the lower The rear part moves up and down in the groove of the module structure, forming a running device on the power line.
密封装置采用聚乙烯等具有一定弹性的材料加工,采用半剖对称结构形式,通过内部的卡槽与上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构相连,压紧在输电线上,与上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构形成密封结构,并随装配完成之后的清洗头在输电线上前后移动,完成高效清洗功能。 The sealing device is made of polyethylene and other materials with certain elasticity, adopts a half-section symmetrical structure, and is connected with the upper front module structure, upper rear module structure, lower front module structure and lower rear module structure through internal card slots , compressed on the transmission line, forming a sealed structure with the upper front module structure, upper rear module structure, lower front module structure and lower rear module structure, and moves back and forth on the power transmission line with the cleaning head after assembly , to complete the efficient cleaning function.
与现有技术相比,本实用新型的有益效果是: 采用模块化结构设计形式,分为上前部模块结构、上后部模块结构、下前部模块结构及下后部模块结构,总体结构简单,可靠,便于更换,制造成本低; 采用雾化技术,将清洗电机泵入的清洗剂自动加压雾化后喷洒在输电线裸线上,可清洗表面以及绞制导线之间缝隙之间的残余油剂、油迹和顽固积尘,清洗效率高,与输电线无直接物理接触,可避免对输电线表面的潜在损伤。压紧装置通过弹簧等弹性体压紧在输电线上,可通过弹性体的长度、弹性模量等参数调节与输电线之间的压紧力,输电线外径适应范围广。前后部密封结构使清洗头形成整体密封结构形式,可避免清洗液的大量外露及意外泄露而污染环境; 采用快速接头与清洗喷头相连,并直接作为回收喷头,可在实现液压管路密封的同时实现管路的快速更换、维护和维修。 Compared with the prior art, the beneficial effects of the utility model are: the modular structure design form is adopted, which is divided into an upper front module structure, an upper rear module structure, a lower front module structure and a lower rear module structure, and the overall structure Simple, reliable, easy to replace, and low manufacturing cost; using atomization technology, the cleaning agent pumped by the cleaning motor is automatically pressurized and atomized, and then sprayed on the bare wire of the transmission line, which can clean the surface and the gap between the twisted wires It has high cleaning efficiency and no direct physical contact with the transmission line, which can avoid potential damage to the surface of the transmission line. The pressing device is pressed on the transmission line through elastic bodies such as springs, and the pressing force between the transmission line and the transmission line can be adjusted through parameters such as the length and elastic modulus of the elastic body. The outer diameter of the transmission line is suitable for a wide range. The front and rear sealing structure makes the cleaning head form an integral sealing structure, which can avoid the large amount of cleaning liquid from being exposed and accidentally leaking and polluting the environment; the quick connector is connected to the cleaning nozzle and directly used as a recovery nozzle, which can realize hydraulic pipeline sealing at the same time Realize the rapid replacement, maintenance and repair of pipelines.
附图说明 Description of drawings
图1是本实用新型一个实施例的整体示意图; Fig. 1 is the whole schematic diagram of an embodiment of the utility model;
图2是一个实施例上前部模块结构示意图; Fig. 2 is a schematic diagram of the upper front module structure of an embodiment;
图3是一个实施例上后部模块结构框图; Fig. 3 is a structural block diagram of the upper rear module of an embodiment;
图4是一个实施例下前部模块结构示意图; Fig. 4 is a schematic diagram of the front module structure of an embodiment;
图5是一个实施例下后部模块结构示意图; Fig. 5 is a schematic diagram of the rear module structure of an embodiment;
图6是一个实施例上(下)中间连接模块示意图; Fig. 6 is a schematic diagram of an upper (lower) intermediate connection module of an embodiment;
图7是一个实施例雾化喷头示意图; Fig. 7 is a schematic diagram of an embodiment atomizing nozzle;
图8是一个实施例压紧装置示意图; Fig. 8 is a schematic diagram of an embodiment pressing device;
图9是一个实施例密封件示意图; Fig. 9 is a schematic diagram of an embodiment seal;
其中1. 上前部模块结构,2. 上后部模块结构,3. 下前部模块结构,4. 下后部模块结构,5. 上中间连接模块,6. 雾化喷头,7.回收喷头,8.压紧装置,9.密封件,10.下中间连接模块,11.滚轮,12.安装槽,13. 过孔,14.铰链孔,15.第一丝孔,16.铰链轴,17.第二丝孔,18.连接块,19.弹性体,20.滚轴,21.支柱,22.环形突出部,23.卡槽,24.销轴连接座,25.开口槽。 1. Upper front module structure, 2. Upper rear module structure, 3. Lower front module structure, 4. Lower rear module structure, 5. Upper middle connection module, 6. Atomizing nozzle, 7. Recovery nozzle , 8. Compression device, 9. Seal, 10. Lower intermediate connection module, 11. Roller, 12. Installation groove, 13. Through hole, 14. Hinge hole, 15. First thread hole, 16. Hinge shaft, 17. Second thread hole, 18. Connecting block, 19. Elastic body, 20. Roller shaft, 21. Pillar, 22. Annular protrusion, 23. Card slot, 24. Pin shaft connecting seat, 25. Open slot. the
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. This embodiment is carried out on the premise of the technical solution of the utility model, and the detailed implementation and specific operation process are given, but the protection scope of the utility model is not limited to the following examples.
如图1所示,本实施例包括: 由若干模块结构联接组成的一个筒形构件,采用模块化结构设计形式,总体结构简单,可靠,便于更换,制造成本低。筒形构件内腔中部固定有两个纵向平行设置的密封件9,密封件9中心有一个仅供需清洗的输电线穿过且密封套在输电线上的孔,两个密封件9之间形成一空腔,该空腔周向上设置有若干连通至筒形构件外部的雾化喷头6,该空腔的底部设有一个连通至筒形构件外部的回收喷头7;所述筒形构件两端的内腔中设置有能够压紧输电线上且沿能其运动的压紧装置8。 As shown in Figure 1, this embodiment includes: a cylindrical member composed of several modular structural connections, adopting a modular structural design form, the overall structure is simple, reliable, easy to replace, and low manufacturing cost. Two seals 9 arranged longitudinally in parallel are fixed in the middle of the inner cavity of the cylindrical member. There is a hole in the center of the seal 9 that only the power line for cleaning needs to pass through and the seal is sleeved on the power line. A seal is formed between the two seals 9. A cavity, the cavity is provided with a number of atomizing nozzles 6 connected to the outside of the cylindrical member on the circumference, and a recovery nozzle 7 connected to the outside of the cylindrical member is provided at the bottom of the cavity; A pressing device 8 capable of pressing on the power line and moving along it is arranged in the cavity.
若干模块结构包括上前部模块结构1,上后部模块结构2,下前部模块结构3,下后部模块结构4,上中间连接模块5、下中间连接模块10。上前部模块结构1、上后部模块结构2通过上中间连接模块5和螺钉(或螺栓、螺母)连接在一起组成筒形构件的上半部分;下前部模块结构3、下后部模块结构4通过下中间连接模块10和螺钉(或螺栓、螺母)连接在一起组成筒形构件的下半部分;连接后的上前部模块结构1和上后部模块结构2通过铰链将连接后的下前部模块结构3和下后部模块结构4连接在一起,并使输电线通过其几何中心。 Several modular structures include an upper front modular structure 1 , an upper rear modular structure 2 , a lower front modular structure 3 , a lower rear modular structure 4 , an upper middle connection module 5 , and a lower middle connection module 10 . The upper front module structure 1 and the upper rear module structure 2 are connected together through the upper middle connection module 5 and screws (or bolts, nuts) to form the upper half of the cylindrical member; the lower front module structure 3 and the lower rear module The structure 4 is connected together by the lower intermediate connection module 10 and screws (or bolts, nuts) to form the lower half of the cylindrical member; the connected upper front module structure 1 and the upper rear module structure 2 are connected by hinges. The lower front module structure 3 and the lower rear module structure 4 are connected together with power lines passing through their geometric centers.
雾化喷头6均匀安装并分布在上、下中间连接模块5、10上。回收喷头7分别安装在下前部模块结构3及下后部模块结构4下部。 Atomizing nozzles 6 are evenly installed and distributed on the upper and lower intermediate connection modules 5,10. The recovery nozzle 7 is respectively installed in the lower front module structure 3 and the lower rear module structure 4 bottoms.
压紧装置8安装在上前部模块结构1,上后部模块结构2,下前部模块结构3,下后部模块结构4上,末端滚轮11压紧在输电线上,构成清洗头的行走装置。 The pressing device 8 is installed on the upper front module structure 1, the upper rear module structure 2, the lower front module structure 3, and the lower rear module structure 4, and the end roller 11 is pressed on the transmission line to form the cleaning head. device.
上前部模块结构1、上后部模块结构2、下前部模块结构3和下后部模块结构4的一个侧面上沿其径向均设有至少一个安装压紧装置8的安装槽12。 One side of the upper front module structure 1 , the upper rear module structure 2 , the lower front module structure 3 and the lower rear module structure 4 is provided with at least one installation groove 12 for installing the pressing device 8 along its radial direction.
筒形构件的内腔中相对应位置的上前部模块结构1、上后部模块结构2、下前部模块结构3和下后部模块结构4上均有一个供密封件9安装的环形突出部22。 The upper front module structure 1, the upper rear module structure 2, the lower front module structure 3 and the lower rear module structure 4 at the corresponding positions in the inner cavity of the cylindrical member all have an annular protrusion for the seal 9 to install. Section 22.
密封件9安装在上前部模块结构1,上后部模块结构2,下前部模块结构3,下后部模块结构4上,并压紧包裹在输电线上,与上前部模块结构1,上后部模块结构2,下前部模块结构3,下后部模块结构3和上、下中间连接模块5、10形成密封的清洗空间。 The sealing member 9 is installed on the upper front module structure 1, the upper rear module structure 2, the lower front module structure 3, and the lower rear module structure 4, and is pressed and wrapped on the transmission line, and is connected with the upper front module structure 1 , The upper rear module structure 2, the lower front module structure 3, the lower rear module structure 3 and the upper and lower intermediate connection modules 5, 10 form a sealed cleaning space.
上前部模块结构1和上后部模块结构2与安装在输电线上的机器人或其他运动装置相连时,拖动清洗头在输电线上前后移动。清洗液通过快换接头和压力管等液压管路由清洗泵等泵入雾化喷头6,采用雾化技术,加压之后的清洗液形成清洗雾均匀喷洒在电力导线裸线上,可清洗表面以及绞制导线之间缝隙之间的残余油剂、油迹和顽固积尘,清洗效率高,与输电线无直接物理接触,可避免对输电线表面的潜在损伤。积尘、油剂等杂质与流下的清洗液经回收喷头7和液压管路流回清洗液容器,避免泄露和溢出从而保护环境。 When the upper front module structure 1 and the upper rear module structure 2 are connected with the robot or other moving devices installed on the power line, the cleaning head is dragged to move back and forth on the power line. The cleaning liquid is pumped into the atomizing nozzle 6 by the cleaning pump through the hydraulic pipeline such as the quick-change joint and the pressure pipe. Using the atomization technology, the pressurized cleaning liquid forms a cleaning mist and sprays it evenly on the bare wire of the electric wire, which can clean the surface and The residual oil, oil stains and stubborn dust between the gaps between the stranded conductors have high cleaning efficiency and no direct physical contact with the transmission line, which can avoid potential damage to the surface of the transmission line. Impurities such as accumulated dust and oil agent and the cleaning liquid flowing down flow back to the cleaning liquid container through the recovery nozzle 7 and the hydraulic pipeline to avoid leakage and overflow to protect the environment.
如图2所示,上前部模块结1构采用一体化结构和加工方法,上有与压紧装置8相连的安装槽12及与上中间连接模块5、上后部模块结构2相连的过孔13,并通过铰链轴1616穿过铰链孔14与下前部模块结构3相连。 As shown in Figure 2, the upper front module structure adopts an integrated structure and processing method, and there is a mounting groove 12 connected to the pressing device 8 and a passage connected to the upper middle connection module 5 and the upper rear module structure 2. Hole 13, and passes through hinge hole 14 through hinge shaft 1616 and is connected with lower front module structure 3.
如图3所示,上后部模块结构3采用一体化结构和加工方法,上有与压紧装置8相连的安装槽12及与上中间连接模块5、上前部模块结构1相连的过孔13,并通过铰链轴1616穿过铰链孔14与下后部模块结构4相连。 As shown in Figure 3, the upper rear module structure 3 adopts an integrated structure and processing method, and there are mounting grooves 12 connected to the pressing device 8 and via holes connected to the upper middle connection module 5 and the upper front module structure 1 13, and pass through the hinge hole 14 through the hinge shaft 1616 to be connected with the lower rear module structure 4.
如图4所示,下前部模块结3构采用一体化结构和加工方法,上有与压紧装置8相连的安装槽12及与下中间连接模块10、下后部模块结构4相连的过孔13,底部加工有与回收喷头7相连的第一丝孔15,并通过铰链轴16与上前部模块结构1相连。 As shown in Figure 4, the lower front module structure adopts an integrated structure and processing method, and there is a mounting groove 12 connected to the pressing device 8 and a process connecting the lower middle connecting module 10 and the lower rear module structure 4. The bottom of the hole 13 is processed with a first wire hole 15 connected to the recovery nozzle 7, and is connected to the upper front module structure 1 through a hinge shaft 16.
如图5所示,下后部模块结构4采用一体化结构和加工方法,上有与压紧装置8相连的安装槽12及与下中间连接模块10、下前部模块结构3相连的过孔13,底部加工有与回收喷头7相连的第一丝孔15,并通过铰链轴16与下前部模块结构1相连。 As shown in Figure 5, the lower rear module structure 4 adopts an integrated structure and processing method, and there are mounting grooves 12 connected with the pressing device 8 and via holes connected with the lower middle connection module 10 and the lower front module structure 3 13. The bottom is processed with a first wire hole 15 connected to the recovery nozzle 7, and connected to the lower front module structure 1 through a hinge shaft 16.
与上前部模块结构1和上后部模块结构2相配合的下前部模块结构3和下后部模块结构4的面上分别设有一凸起的销轴连接座24,相对应地,上前部模块结构1和上后部模块结构2上设有供所述销轴连接座24安装的开口槽25,销轴连接座24插入开口槽25中通过铰链轴16铰接。 The lower front module structure 3 and the lower rear module structure 4 matched with the upper front module structure 1 and the upper rear module structure 2 are respectively provided with a raised pin connecting seat 24, correspondingly, the upper The front module structure 1 and the upper rear module structure 2 are provided with an open slot 25 for the pin shaft connecting seat 24 to be installed, and the pin shaft connecting seat 24 is inserted into the open slot 25 and hinged by the hinge shaft 16 .
安装时,下前部模块结构3和下后部模块结构4的面上的销轴连接座24设置于筒形构件的中心轴线两侧。 During installation, the pin shaft connection seats 24 on the surfaces of the lower front module structure 3 and the lower rear module structure 4 are arranged on both sides of the central axis of the cylindrical member.
如图6所示,上、下中间连接模块5、10分别采用一体化结构和加工方法,加工有与雾化喷头6相连的第二丝孔17,并通过过孔13与上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构4相连,并经第二丝孔17与雾化喷头6相连。经连接后,上、下中间连接模块5、10与上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构4形成清洗头总体结构。 As shown in Figure 6, the upper and lower intermediate connection modules 5 and 10 respectively adopt an integrated structure and processing method, and are processed with a second wire hole 17 connected to the atomizing nozzle 6, and are connected to the upper front module structure through the via hole 13. 1. The upper rear module structure 2 , the lower front module structure 3 and the lower rear module structure 4 are connected, and connected to the atomizing nozzle 6 through the second wire hole 17 . After being connected, the upper and lower intermediate connection modules 5, 10, the upper front module structure 1, the upper rear module structure 2, the lower front module structure 3 and the lower rear module structure 4 form the overall structure of the cleaning head.
如图7所示,雾化喷头6为微孔喷头,经螺纹与快速接头相连,可在实现液压管路密封的同时实现可快速拆卸、更换及密封性好的液压系统和管路。 As shown in Fig. 7, the atomizing nozzle 6 is a microporous nozzle, which is connected with a quick joint through a thread, so that the hydraulic system and pipeline can be quickly disassembled, replaced, and have good sealing performance while realizing the sealing of the hydraulic pipeline.
如图8所示,压紧装置8由连接块18、弹性体19、滚轮11、滚轴20及支柱21组成,其中,可选用弹簧、橡胶等作为弹性体19,弹性体19与连接块18及支柱21相连。滚轮11经滚轴20与支柱21相连,并压紧在输电线上。连接块18呈L型,L型的水平面安装于所述安装槽12中,竖直面上连接有弹性体19。连接块18连接在上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构4上,支柱21在上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构3的安装槽12内上下移动,形成在输电线的行走装置。 As shown in Figure 8, the hold-down device 8 is made up of connecting block 18, elastic body 19, roller 11, roller shaft 20 and strut 21, wherein, can select spring, rubber etc. as elastic body 19 for use, elastic body 19 and connecting block 18 And the pillar 21 links to each other. Roller 11 links to each other with support 21 through roller shaft 20, and is compressed on the transmission line. The connecting block 18 is L-shaped, and the horizontal surface of the L-shaped surface is installed in the installation groove 12, and the elastic body 19 is connected to the vertical surface. The connection block 18 is connected on the upper front module structure 1, the upper rear module structure 2, the lower front module structure 3 and the lower rear module structure 4, and the pillar 21 is on the upper front module structure 1, the upper rear module structure 2 , move up and down in the mounting groove 12 of the lower front module structure 3 and the lower rear module structure 3, and form a running device on the transmission line.
压紧装置8通过弹簧等弹性体压紧在输电线上,可通过弹性体19的长度、弹性模量等参数调节与输电线之间的压紧力,输电线外径适应范围广。 The pressing device 8 is pressed on the transmission line by elastic bodies such as springs, and the pressing force between the transmission line and the transmission line can be adjusted through parameters such as the length and elastic modulus of the elastic body 19, and the outer diameter of the transmission line has a wide range of adaptation.
如图9所示,密封件9采用聚乙烯等具有一定弹性的材料加工,采用半剖对称结构形式,通过内部的卡槽23与上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构4的环形突出部22上,压紧在输电线上,与上前部模块结构1、上后部模块结构2、下前部模块结构3及下后部模块结构4形成密封空腔,并随装配完成之后的清洗头在输电线上前后移动,完成高效清洗功能。 As shown in Figure 9, the sealing member 9 is processed by polyethylene and other materials with a certain degree of elasticity, and adopts a half-section symmetrical structure. On the annular protruding portion 22 of the upper module structure 3 and the lower rear module structure 4, it is compressed on the power line, and is connected with the upper front module structure 1, the upper rear module structure 2, the lower front module structure 3 and the lower rear The module structure 4 forms a sealed cavity, and moves back and forth on the power line with the cleaning head after assembly, to complete the efficient cleaning function.
前后部密封结构使清洗头形成整体密封结构形式,可避免清洗液的大量外露及意外泄露而污染环境。 The front and rear sealing structure makes the cleaning head form an integral sealing structure, which can prevent the large amount of cleaning liquid from being exposed and accidentally leaking and polluting the environment.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。 Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model. ``
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|---|---|---|---|
| CN201420517653.2U Expired - Fee Related CN204182610U (en) | 2014-09-10 | 2014-09-10 | Overhead transmission line atomization cleaning head |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204182610U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226623A (en) * | 2014-09-10 | 2014-12-24 | 国家电网公司 | Atomizing cleaning head for overhead transmission line |
| CN110473674A (en) * | 2019-07-19 | 2019-11-19 | 国网上海市电力公司 | A spray head device for an overhead bare wire coating device |
-
2014
- 2014-09-10 CN CN201420517653.2U patent/CN204182610U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226623A (en) * | 2014-09-10 | 2014-12-24 | 国家电网公司 | Atomizing cleaning head for overhead transmission line |
| CN110473674A (en) * | 2019-07-19 | 2019-11-19 | 国网上海市电力公司 | A spray head device for an overhead bare wire coating device |
| CN110473674B (en) * | 2019-07-19 | 2020-08-14 | 国网上海市电力公司 | A nozzle device for overhead bare wire coating device |
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Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Co-patentee after: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee after: STATE GRID CORPORATION OF CHINA Co-patentee after: National Network Intelligent Technology Co.,Ltd. Address before: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Co-patentee before: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee before: State Grid Corporation of China Co-patentee before: SHANDONG LUNENG INTELLIGENCE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20201102 Address after: 250101 Electric Power Intelligent Robot Production Project 101 in Jinan City, Shandong Province, South of Feiyue Avenue and East of No. 26 Road (ICT Industrial Park) Patentee after: National Network Intelligent Technology Co.,Ltd. Address before: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Patentee before: STATE GRID CORPORATION OF CHINA Patentee before: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee before: National Network Intelligent Technology Co.,Ltd. |
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