CN204180906U - A kind of fish meal makes production line - Google Patents

A kind of fish meal makes production line Download PDF

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Publication number
CN204180906U
CN204180906U CN201420493240.5U CN201420493240U CN204180906U CN 204180906 U CN204180906 U CN 204180906U CN 201420493240 U CN201420493240 U CN 201420493240U CN 204180906 U CN204180906 U CN 204180906U
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China
Prior art keywords
fish meal
particle
cylinder
screw
waste gas
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CN201420493240.5U
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Chinese (zh)
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林豪杰
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Dongguan Linshi Biotechnology Co ltd
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DONGGUAN LINSHI FEED DEVELOPMENT Co Ltd
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Abstract

The utility model relates to technical field of aquatic product processing, particularly relate to a kind of fish meal and make production line, comprise the raw material cabin, fish meal steaming plant, fish meal pressing device, Moisture separation device, twin-stage drying device, transmission system, fish meal cooling device, filter screen device and the automatic packing apparatus that connect successively; Also comprise waste gas purification apparatus, described waste gas purification apparatus is connected with the flue gas output of Moisture separation device, twin-stage drying device; Waste gas enters in Liqiud-gas mixing device by air inlet pipe by the waste gas of Moisture separation device and twin-stage drying device, Liqiud-gas mixing device is in the process stirred, promote that waste gas mixes with solution, be convenient to the oxious component that solution absorbs waste gas, thus play the effect of gas purification, the structure of this waste gas purification apparatus is very simple, and use reliable, gas-liquid mixed respond well, the effective oxious component absorbed in gas, promotes fish meal production quality.

Description

A kind of fish meal makes production line
Technical field
The utility model relates to technical field of aquatic product processing, particularly relates to a kind of fish meal and makes production line.
Background technology
Fish meal is raw material with one or more fish, the high protein material after boiling, squeezing, separation and pulverizing processing, is widely used in the raising of domestic animal, aquatic livestock and fur-bearing animal, especially young animal.In fish meal production process, can produce the poisonous fume of the high temperature stench containing various composition, the direct discharge of these poisonous fumes will serious environment pollution, brings great negative effect to people's life.So in fish meal production process, waste gas purification is a critical process, is also last one program of fish meal production technology, is related to the purified treatment of waste gas.At present, fish meal is main in producing adopts the waste gas spraying and add the dry rear generation of method treatment of fish dried bean noodles of burning.The equipment that spray is conventional has shower towers, and waste gas is passed into by tower bottom, and condensed water is introduced by tower upper end, under water inlet drenches.Waste gas is by water washing in tower, and soluble component is soluble in water, and the high-temperature vapor simultaneously in waste gas is also condensed into water, reaches the object of cooling.But make to process waste gas in this way, waste gas is dissolved in water and causes water consumption huge, and can not recycle, and causes great waste to water resource, and do not meet the requirement of environmental protection, and purification efficiency is low, clean-up effect is unsatisfactory.Therefore, prior art needs design one badly can improve waste gas purifying efficiency, can reduce again exhaust air deodorization purification cost, promote clean-up effect, ensure the fish meal production line of fish meal quality.
Summary of the invention
The purpose of this utility model is to provide a kind of fish meal to make production line for the deficiencies in the prior art, not only improves waste gas purifying efficiency, can also reduce exhaust air deodorization purification cost, promote the clean-up effect of waste gas, ensure fish meal quality.
For achieving the above object, a kind of fish meal of the present utility model makes production line, comprises the raw material cabin, fish meal steaming plant, fish meal pressing device, Moisture separation device, twin-stage drying device, transmission system, fish meal cooling device, filter screen device and the automatic packing apparatus that connect successively; Also comprise waste gas purification apparatus, described waste gas purification apparatus is connected with the flue gas output of Moisture separation device, twin-stage drying device; Described waste gas purification apparatus, comprises the seal case for holding purified solution, and described seal case inside is provided with Liqiud-gas mixing device, and described Liqiud-gas mixing device is connected with air inlet pipe, and described seal case is connected with escape pipe; Described escape pipe is connected with spray cleaning device, and the gas outlet of described spray cleaning device is connected with air-introduced machine; Described Liqiud-gas mixing device comprising hybrid channel, stirring power shaft, for mixing the first impeller of seal case solution and air inlet pipe gas, the second impeller and trilobed wheel, described first impeller, the second impeller and trilobed wheel sequentially distribute from lower to upper, described first impeller, the second impeller and trilobed wheel are all positioned at the inside of hybrid channel and are serially connected with stirring power shaft, and described stirring power shaft passes seal case and is connected with outside PTO; Seal case is fixed in described hybrid channel, and described air inlet pipe is communicated in described hybrid channel, and described first impeller is positioned at above the gas outlet of air inlet pipe.
As preferably, described fish meal steaming plant, include feeder and boiling main body, charge door and discharging opening is offered respectively at the two ends of boiling main body, described boiling main body comprises interior heated shell and external heat housing, heating interlayer is formed between described interior heated shell and described heating casing body, described interior heated shell is provided with cored screw, described cored screw is provided with the inner screw rod blade for cavity, described cored screw is connected with the cavity of described screw rod blade, described boiling main body is fixedly installed several steam jets be connected with feeder, described steam jet runs through described heating interlayer, and the interior heated shell described in the inner space of steam jet.
As preferably, described fish meal pressing device, comprise holder, holder is provided with motor, uni-drive gear box and pressing device main body, described motor drives uni-drive gear box, the interior parallel of described pressing device main body is provided with initiatively screw rod and driven screw, and described active screw rod is all connected with uni-drive gear box by key with driven screw; The top of described pressing device main body is provided with upper cover plate, and one end of described upper cover plate is provided with feeding mouth, is also provided with discharging opening in the below of pressing device main body; The top of described feeding mouth is removably connected with the particle mixing component for rubbing fish-bone, described particle mixing component includes particle cylinder body, particle turning cylinder and multiple main particle tooth be fixed on particle turning cylinder, described particle turning cylinder is horizontally installed in particle cylinder body, and one end of particle turning cylinder drives with uni-drive gear box and is connected, in described particle cylinder body, corresponding main particle tooth has shifted to install secondary particle tooth, is provided with the particle gap passed through for fish meal between secondary particle tooth and main particle tooth.
As preferably, described Moisture separation device, comprise frame, described frame is connected with roller holder, described roller holder inside is provided with rotating rotary drum cylinder, described rotary drum cylinder comprises interconnective cylindrical drum and conical rotor drum, and the front end of described cylindrical drum is provided with liquid discharge outlet, and the rear end of described conical rotor drum is provided with solid discharge mouth; The inside of described rotary drum cylinder be provided with can with rotary drum cylinder screw feeder in relative rotation; Described erecting is equipped with the first motor and the second motor; Described rotary drum cylinder is provided with roller shaft, and described screw feeder is provided with central shaft, and the output shaft of described first motor drives with the central shaft of screw feeder and is connected, and the output shaft of described second motor drives with the roller shaft of rotary drum cylinder and is connected; Described central shaft is hollow shaft, and one end of described central shaft is provided with charging aperture, and the middle part of described central shaft is provided with discharging opening.
As preferably, described twin-stage drying device comprises the dry body of the first order of low-temp low-pressure and the dry body in the second level of vacuum and low temperature, the dry body of the described first order is provided with the first charging aperture and the first discharging opening, the dry body in the second level is provided with the second charging aperture and the second discharging opening, and described first discharging opening is communicated with the second charging aperture; The dry body of the dry body of the first order and the second level is all connected with a driving pulley, the inner chamber of the dry body of the dry body of the first order and the second level is provided with rotary main shaft, one end of rotary main shaft is connected with driving pulley, described rotary main shaft is provided with the inner heating disc for cavity, heating disc is provided with the blow vent communicated with rotary main shaft and the push broach that fish meal is pushed ahead; The top of the dry body in the second level is provided with vavuum pump unit, the inner space of the dry body of the vacuum-pumping tube of described vavuum pump unit and the second level.
As preferably, described filter screen device comprises furnace body support, described furnace body support is provided with revolving cylinder, the front end of described revolving cylinder is provided with feed arrangement, the rear end of described revolving cylinder is provided with drawing mechanism, described furnace body support is provided with drive unit, described drive unit is connected with revolving cylinder and drives revolving cylinder to rotate on furnace body support, described revolving cylinder is downward-sloping from front end toward rear end is arranged at described furnace body support, and the inwall of described revolving cylinder is placed with some material toggling gussets vertically, the middle part of described revolving cylinder arranges heater, also comprise stirring casing, described stirring casing offers charging aperture, the lower end of described stirring casing offers discharging opening, the inside of described stirring casing is provided with recirculation unit, described recirculation unit comprises agitating screw and distance sleeve, described agitating screw is connected to the inside of stirring casing rotationally, described distance sleeve is sheathed on the periphery of agitating screw, the bottom of described distance sleeve offers is convenient to the bottom end opening that the fish meal stirred in casing enters distance sleeve inside, the top of described distance sleeve offers the top end opening be convenient to the inner fish meal of distance sleeve and routed up, described stirring casing is connected with driving motor, and the output of described driving motor is connected with the input of agitating screw, vibration screen is provided with between described distance sleeve outer wall and stirring cabinet wall.
As preferably, described spray cleaning device comprises purification pipeline, and the top of described purification pipeline is connected with some spray heads, and the below of described purification pipeline is connected with some devil liquor recovery pipes.
As preferably, also comprise scavenging solution storage box, described spray head is connected with scavenging solution storage box by pipeline, and the top of described seal case offers inlet, described inlet is connected with input duct, and described inlet is connected with scavenging solution storage box by input duct; The bottom of described seal case offers liquid outlet, and described liquid outlet is connected with fluid pipeline; Described devil liquor recovery pipe is connected with fluid pipeline.
As preferably, described input duct and fluid pipeline are provided with switching valve body.
As preferably, the top of described hybrid channel is provided with the current baffle plate for stopping current; Delivery port is left between current baffle plate and hybrid channel.
The beneficial effects of the utility model: a kind of fish meal of the present utility model makes production line, comprises the raw material cabin, fish meal steaming plant, fish meal pressing device, Moisture separation device, twin-stage drying device, transmission system, fish meal cooling device, filter screen device and the automatic packing apparatus that connect successively; Also comprise waste gas purification apparatus, described waste gas purification apparatus is connected with the flue gas output of Moisture separation device, twin-stage drying device; Waste gas enters in Liqiud-gas mixing device by air inlet pipe by the waste gas of Moisture separation device and twin-stage drying device, Liqiud-gas mixing device is in the process stirred, promote that waste gas mixes with solution, be convenient to the oxious component that solution absorbs waste gas, thus play the effect of gas purification, the structure of this waste gas purification apparatus is very simple, and use reliable, gas-liquid mixed respond well, oxious component in effective absorption gas, the greatly clean-up effect of lift gas, the utilization of saving water resource, effective reduction exhaust air deodorization purification cost, improves fish meal production quality.
Accompanying drawing explanation.
Fig. 1 is the structural representation of waste gas purification apparatus of the present utility model.
Fig. 2 is another structural representation of waste gas purification apparatus of the present utility model.
Fig. 3 is the structural representation of fish meal steaming plant of the present utility model.
Fig. 4 is the structural representation of steam jet of the present utility model
Fig. 5 is the top view of the utility model fish meal pressing device internal structure when hiding upper cover plate.
Fig. 6 is the side view of the utility model fish meal pressing device.
Fig. 7 is the structural representation of particle mixing component in the utility model fish meal pressing device.
Fig. 8 is the structural representation of Moisture separation device of the present utility model.
Fig. 9 is the structural representation of twin-stage drying device of the present utility model.
Figure 10 is the structural representation of filter screen device of the present utility model.
Figure 11 is the Section View of the A-A line along Figure 10.
Reference numeral comprises:
1-seal case, 11-input duct, 12-fluid pipeline, 13-switching valve body
14-Liqiud-gas mixing device, 15-air inlet pipe, 16-escape pipe, 17-hybrid channel
18-waste gas cavity, 19-stirring power shaft 20-the first impeller
21-the second impeller 22-the trilobed wheel 23-PTO
24-current baffle plate, 25-spray cleaning device, 26-purification pipeline
27-spray head, 28-devil liquor recovery pipe, 29-air-introduced machine
30-scavenging solution storage box
31-charge door, 32-discharging opening, 33-interior heated shell
34-external heat housing, 35-cored screw, 36-screw rod blade
37-steam jet, 38-straight barrel type air cavity, 39-nozzle guide groove
40-universal joint gas-supplying structure, 41-air feed supervisor, 42-gas manifold
43-drinking-water pipe, 44-universal joint pumping structure, 45-observation window
46-holder, 47-motor, 48-uni-drive gear box
49-pressing device main body, 50-initiatively screw rod 51-driven screw
52-squeezing feeding mouth, 53-squeezing discharging opening, 54-particle mixing component
55-particle cylinder body, 56-particle turning cylinder, 57-main particle tooth
58-secondary particle tooth, 59-water storage tank, 60-upper cover plate
61-outlet pipe, 62-watch window, 63-exhaust outlet
64-change gear box, 65-shaft coupling, 66-material bin
67-frame, 68-roller holder, 69-rotary drum cylinder, 70-liquid discharge outlet
71-solid discharge mouth, 72-roller shaft, 73-cylindrical drum, 74-conical rotor drum
75-screw feeder, 76-central shaft, 77-charging aperture, 78-discharging opening
79-the first motor 80-the second motor 81-rolling bearing
Dry body 84-the first charging aperture in the dry body 83-second level of 82-first order
85-the first discharging opening 86-the second charging aperture 87-the second discharging opening
88-driving pulley, 89-rotary main shaft, 90-heating disc
91-push broach, 92-vavuum pump unit, 93-air outlet
94-bearing block, 95-furnace body support, 96-drive unit
97-revolving cylinder, 98-material toggling gusset, 99-heater
100-feed arrangement, 101-drawing mechanism, 102-stirring casing
103-screening feed opening, 104-screening discharging opening, 105-valve
106-recirculation unit, 107-agitating screw, 108-distance sleeve
109-stirring vane, 110-driving motor, 111-Timing Belt, 112-vibration screen.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail.
As shown in Figure 1 to 11, a kind of fish meal makes production line, comprises the raw material cabin, fish meal steaming plant, fish meal pressing device, Moisture separation device, twin-stage drying device, transmission system, fish meal cooling device, filter screen device and the automatic packing apparatus that connect successively; Also comprise waste gas purification apparatus, described waste gas purification apparatus is connected with the flue gas output of Moisture separation device, twin-stage drying device.Described waste gas purification apparatus comprises the seal case 1 for holding purified solution, and described seal case 1 inside is provided with Liqiud-gas mixing device 14, and described Liqiud-gas mixing device 14 is connected with air inlet pipe 15, and described seal case 1 is connected with escape pipe 16; Described escape pipe 16 is connected with spray cleaning device 25, and the gas outlet of described spray cleaning device 25 is connected with air-introduced machine 29; Described Liqiud-gas mixing device 14 comprising hybrid channel 17, stirring power shaft 19, for mixing the first impeller 20, second impeller 21 and trilobed wheel 22 of seal case 1 solution and air inlet pipe 15 gas, described first impeller 20, second impeller 21 and trilobed wheel 22 sequentially distribute from lower to upper, described first impeller 20, second impeller 21 and trilobed wheel 22 are all positioned at the inside of hybrid channel 17 and are serially connected with stirring power shaft 19, and described stirring power shaft 19 passes seal case 1 and is connected with outside PTO 23; Seal case 1 is fixed in described hybrid channel 17, and described air inlet pipe 15 is communicated in described hybrid channel 17, and described first impeller 20 is positioned at above the gas outlet of air inlet pipe 15.
According to the situation absorbing waste gas, before use, configure corresponding purified solution, the purified solution configured is poured in seal case 1, and by hybrid channel 17 submergence.Produce water smoke time hybrid channel 17 submergence can prevent impeller from stirring by purified solution, but prevent purified gas from taking away large quantity of moisture.External impetus drives stirring power shaft 19 to rotate, stir power shaft 19 drives the first impeller 20, second impeller 21 and trilobed wheel 22 to rotate simultaneously, and the solution can drawn when the first impeller 20 rotates in seal case 1 carries out cycle operation in seal case 1.Waste gas is arranged in hybrid channel 17 by air inlet pipe 15, at the first impeller 20 rotated and the second impeller 21, form liquid-gas Mixed Zone between trilobed wheel 22, after waste gas enters this region, fully mix with the solution configured, solution fully absorbs the harmful substance in waste gas, maximum purifying exhaust air.Cleaned gas continues toward rising, and gas enters escape pipe 16 through after liquid level, enters spray cleaning device 25 by escape pipe 16, spray cleaning device 25 pairs of gases do further purification, the clean-up effect of lift gas greatly, whole process so circulates, and waste gas is constantly purified.Purified gas is discharged under the effect of air-introduced machine 29.
Particularly, described spray cleaning device 25 comprises purification pipeline 26, and the top of described purification pipeline 26 is connected with some spray heads 27, and the below of described purification pipeline 26 is connected with some devil liquor recovery pipes 28.Spray head 27 carries out the sprinkling of solution in purification pipeline 26, waste gas under the effect of air-introduced machine 29 purification pipeline 26 inside condensation Bottomhole pressure, under harmful substance in waste gas is drenched by the chilled aqueous solution that spray head 27 sprays out, further purified treatment is done to waste gas, clean-up effect of greatly deducting a percentage.
As preferably, this purifier also comprises scavenging solution storage box 30, described spray head 27 is connected with scavenging solution storage box 30 by pipeline, the top of described seal case 1 offers inlet, described inlet is connected with input duct 11, and described inlet is connected with scavenging solution storage box 30 by input duct 11; The bottom of described seal case 1 offers liquid outlet, and described liquid outlet is connected with fluid pipeline 12; Described devil liquor recovery pipe 28 is connected with fluid pipeline 12.Spray cleaning device 25 and Liqiud-gas mixing device 14 can use the purified solution in scavenging solution storage box 30 jointly, simplification device structure, save the parking space of solution.
As preferably, described input duct 11 is provided with switching valve body 13 with fluid pipeline 12.This switching valve body 13 can control input duct 11 and the turnover of fluid pipeline 12 solution, is convenient to the replacing of purified solution in seal case 1.
The bottom inside of described hybrid channel 17 is provided with waste gas cavity 18; Described air inlet pipe 15 is communicated in described waste gas cavity 18, and described waste gas cavity 18 offers venthole, and described venthole is positioned at the below of the first impeller 20.The waste gas that the waste gas cavity 18 of the present embodiment makes air inlet pipe 15 enter effectively is spread, and the first impeller 20 can draw exhaust uniformly, and waste gas is mixed with solution more fully.
Described venthole is provided with several, and several ventholes are opened in the upper surface of waste gas cavity 18, and described first impeller 20 is positioned at the top of waste gas cavity 18 upper surface.First impeller 20 when rotated, forms one suction, and venthole is positioned at below it, and waste gas cavity 18 can be sucked out smoothly.The top of described hybrid channel 17 is provided with the current baffle plate 24 for stopping current; Delivery port is left between current baffle plate 24 and hybrid channel 17.When the impeller in hybrid channel 17 stirs time, can upwards produce one current, after making gas-vapor mix, directly go out liquid level, cause the Purge gas of discharging outward to take away a large amount of moisture content fog.In order to avoid above-mentioned situation, current baffle plate 24 is set above hybrid channel 17, current after gas-vapor mix are stopped thus makes flow rate of water flow slack-off, when current flow out from delivery port, gas is separated in the process automatically, prevents the current of gas-vapor mix directly to go out liquid level and makes purified gas take away large quantity of moisture.
Described fish meal steaming plant, include feeder and boiling main body, at the two ends of boiling main body difference charge door 31 and discharging opening 32, described boiling main body is divided into interior heated shell 33 and external heat housing 34, heating interlayer is formed between described interior heated shell 33 and described heating casing body 4, described interior heated shell 33 is provided with cored screw 35, described cored screw 35 is provided with the inner screw rod blade 36 for cavity, described cored screw 35 is connected with the cavity of described screw rod blade 36; At the present embodiment, the steam produced by boiler, to after described screw rod blade 36 and described interior heated shell 33 and external heat housing 34 heating, utilizes the heat of screw rod blade 36 and heating interlayer to heat raw fish meal.Described boiling main body is fixedly installed the steam jet 37 that several are connected with feeder, described steam jet 37 runs through described heating interlayer, and the interior heated shell 33 described in the inner space of steam jet 37.After described steam jet 37 injects steam, then steam jet 37 sprays high-temperature steam directly to raw fish meal, this makes raw fish meal Fast Heating, effectively can shorten the digestion time of raw fish meal, under the common hot digestion of screw rod blade 36, heating interlayer and steam jet 37, substantially reduce the digestion time to raw fish meal, raw fish meal not need in fish meal steaming plant the boiling long time, otherwise make raw fish meal overdone, therefore the length of this fish meal steaming plant be can shorten, volume and the area occupied of fish meal steaming plant reduced.
In this enforcement, multiple nozzle guide grooves 39 that the inner chamber of described steam jet 37 includes straight barrel type air cavity 38 and is communicated with this straight barrel type air cavity 38, and the tapering of nozzle guide groove 39 inner chamber is 10-15 °.In use, steam is entered by straight barrel type air cavity 38, is then assigned in each nozzle guide groove 39, is finally sprayed by the outlet of nozzle guide groove 39, can spray the conical surface shape vapor stream with certain pressure.
As preferably, described in the present embodiment, several steam jets 37 are arranged in boiling main body in annular, and cored screw 35 is aimed in the front end of described nozzle guide groove 39.Raw fish meal is through steam jet 37 under screw rod blade 36 impetus of cored screw 35, and the steam jet 37 arranged in annular is evenly to raw fish meal uperize, and raw fish meal is heated evenly, and makes fish meal Fast Heating.As another embodiment, several steam jets 37 described are axial arranged in boiling main body, and cored screw 35 is aimed in the front end of described nozzle guide groove 39, so raw fish meal is all subject to the direct boiling of steam in boiling main body, the raw fish meal of rolling can thermally equivalent, can accelerate the firing rate of giving birth to fish meal.
In the present embodiment, described feeder comprises universal joint gas-supplying structure 40, air feed supervisor 41 and some gas manifolds 42, described air feed supervisor 41 is arranged on described cored screw 35 inside and is communicated with described universal joint gas-supplying structure 40, and described gas manifold 42 is communicated with described screw rod blade 36.Steam enters air feed supervisor 41 by universal joint gas-supplying structure 40, and then gas manifold 42 pairs of screw rod blades 36 heat.
Further, fish meal steaming plant of the present utility model also includes water plug, described water plug comprises drinking-water pipe 43 and universal joint pumping structure 44, and described drinking-water pipe 43 one end is communicated with described cored screw 35, and the other end is communicated with described universal joint pumping structure 44.The water formed after cored screw 35 internal heat exchange is taken out discharge by drinking-water pipe 43 and universal joint pumping structure 44.
In the present embodiment, described boiling main body is provided with observation window 45.Staff observes the situation of inner raw fish meal by this observation window 45, prevents production accident.
Described fish meal pressing device, comprise holder 46, holder 46 is provided with motor 47, uni-drive gear box 48 and pressing device main body 49, described motor 47 drives uni-drive gear box 48, the interior parallel of described pressing device main body 49 is provided with initiatively screw rod 50 and driven screw 51, and described active screw rod 50 is all connected with uni-drive gear box 48 by key with driven screw 51; The top of described pressing device main body 49 is provided with upper cover plate 60, and one end of described upper cover plate 60 is provided with squeezing feeding mouth 52, is also provided with squeezing discharging opening 53 in the below of pressing device main body 49.The top of described squeezing feeding mouth 52 is removably connected with the particle mixing component 54 for rubbing fish-bone, described particle mixing component 54 includes particle cylinder body 55, particle turning cylinder 56 and multiple main particle tooth 57 be fixed on particle turning cylinder 56, described particle turning cylinder 56 is horizontally installed in particle cylinder body 55, and one end of particle turning cylinder 56 drives with uni-drive gear box 48 and is connected, in described particle cylinder body 55, corresponding main particle tooth 57 is alternate is provided with secondary particle tooth 58, the particle gap (not marking in the drawings) passed through for fish meal is provided with between secondary particle tooth 58 and main particle tooth 57.As preferably, the size in described particle gap is 0.5cm ~ 1.5cm.
Motor 47 is as power source, when fish meal semi-finished product are from after entering in particle cylinder body 55, the relatively secondary particle tooth 58 of the main particle tooth 57 rotated carries out particle and uniform stirring, being forced through particle gap by the Fishbone after rubbing enters in pressing device main body 49, raw material fish is before carrying out squeezing process, having carried out boiling makes the flesh of fish well-done, and be separated with fish-bone; Fish meal pressing device, before squeezing the semi-finished product of fish meal, carries out preliminary rubbing to fish-bone, can avoid the fish-bone that there is bulk in fish meal, can not have influence on squeezing effect and can ensure that the water content of fish meal meets standard.
In addition, uni-drive gear box 48 drives initiatively screw rod 50 and driven screw to make 6 same speed reverse movements, under active screw rod 50 and driven screw 51 squeeze mutually and coordinate, realizes squeezing fast fish meal semi-finished product; Fish meal semi-finished product eliminate moisture under active screw rod 50 with the extruding of driven screw 51, make the water content of fish meal meet standard, enter next process fast, have day output large, advantages of simple structure and simple.
In the present embodiment, described active screw rod 50 and driven screw 51 are reducing Variable pitch screw, and the diameter of its screw rod diminishes gradually, and pitch becomes large gradually; Initiatively more and more less to the extruding force of fish meal between screw rod 50 and driven screw 51, avoid the hypohydration in fish meal, the fish meal of the moisture that finally obtains conforming with the regulations.
In the present embodiment, the below of described pressing device main body 49 is provided with water storage tank 59, is fixedly installed infiltration net (not marking in the drawings), is plugged with outlet pipe 61 in the below of water storage tank 59 directly over described water storage tank 59.Wherein, the both sides of described pressing device main body 49 are provided with watch window 62.Wherein, the top of described pressing device main body 49 is also provided with exhaust outlet 63.The moisture existed in fish meal flows to water storage tank 59 by infiltration net, then is discharged by outlet pipe 61, conforms with the regulations fish meal then from the discharging of squeezing discharging opening 53 after extruding.In the process of extruding, the air in fish meal is discharged by exhaust outlet 63, when the treating capacity of fish meal and water content change, can to obtain conforming with the regulations the fish meal of moisture by changing initiatively screw rod 50 and the rotating speed of driven screw 51.When staff is when operating this device, the working condition of watch window 62 finder and the expressing process of fish meal can be opened at any time.
In the present embodiment, change gear box 64 is provided with between described motor 47 and uni-drive gear box 48, described change gear box 64 includes power shaft and output shaft, the turning cylinder of described motor 47 is connected with power shaft by shaft coupling 65, and described output shaft is also connected with the gear shaft of uni-drive gear box 48 by shaft coupling 65.
In the present embodiment, the upper end of described particle cylinder body 55 is provided with material bin 66, the rear side of described material bin 66 and the rear side of particle cylinder body 55 are movably hinged, the front side of described material bin 66 is provided with clamping screw (not marking in the drawings), and the front side of described material bin 66 is fixedly connected with by the front side of clamping screw with particle cylinder body 55.Because particle mixing component 54 operationally constantly carries out tearing up work, when after work a period of time, need to carry out security performance and fatigue strength detection to particle mixing component 54, avoid occurring work accident in the course of the work; When detecting, only clamping screw need be opened, then material bin 66 being rotated the rear side being positioned over particle cylinder body 55, not needing whole material bin 66 to disassemble, be convenient to the testing of technical staff.
Described Moisture separation device, comprise frame 67, described frame 67 is connected with roller holder 68, described roller holder 68 inside is provided with rotating rotary drum cylinder 69, described rotary drum cylinder 69 comprises interconnective cylindrical drum 73 and conical rotor drum 74, the front end of described cylindrical drum 73 is provided with liquid discharge outlet 70, and the rear end of described conical rotor drum 74 is provided with solid discharge mouth 71; The inside of described rotary drum cylinder 69 be provided with can with rotary drum cylinder 69 screw feeder 75 in relative rotation; Described frame 67 is provided with the first motor 79 and the second motor 80; Described rotary drum cylinder 69 is provided with roller shaft 72, described screw feeder 75 is provided with central shaft 76, the output shaft of described first motor 79 drives with the central shaft 76 of screw feeder 75 and is connected, and the output shaft of described second motor 80 drives with the roller shaft 72 of rotary drum cylinder 69 and is connected; Described central shaft 76 is hollow shaft, and one end of described central shaft 76 is provided with separating feed mouth 77, and the middle part of described central shaft 76 is provided with and is separated discharging opening 78.
Through the flesh of fish squeezing out, rotary drum cylinder 69 can be entered into inner by the separating feed mouth 77 of central shaft 76, first motor 79, second motor 80 drives screw feeder 75 respectively, rotary drum cylinder 69 rotates backward simultaneously, the flesh of fish particle of larger specific gravity is under the effect of centrifugal force field, Accelerated subsidence is on the cylinder wall of rotary drum cylinder 69, the solid flesh of fish particle of sedimentation is under the helical blade of screw feeder 75 promotes, be transferred to conical rotor drum 74 place from cylindrical drum 73, then discharged by solid discharge mouth 71; Liquid (fish and water, fish oil) after separation flows out from the liquid discharge outlet 70 of cylindrical end, thus realize the flesh of fish and being separated of fish and water, screw feeder 75 can accelerate to oppress with the separative efficiency of fish and water with rotating backward of rotary drum cylinder 69 and make separating effect more thorough, ensures the workmanship of later stage fish meal.
As preferably, between described roller holder 68 and rotary drum cylinder 69, be provided with rolling bearing 81.The setting of this rolling bearing 81 makes the rotation between roller holder 68 and rotary drum cylinder 69 more steady.
As preferably, described first motor 79, second motor 80 drives respectively by feed belt be connected with central shaft 76, roller shaft 72.First motor 79 and the second motor 80 are respectively buncher, realize accurate, stable drive connection by feed belt.
Described twin-stage drying device, comprise the dry body 82 of the first order of low-temp low-pressure and the dry body 83 in the second level of vacuum and low temperature, the dry body 82 of the described first order is provided with the first charging aperture 84 and the first discharging opening 85, the dry body 83 in the second level is provided with the second charging aperture 86 and the second discharging opening 87, and described first discharging opening 3 is communicated with the second charging aperture 86; The dry body 83 of the dry body 82 of the first order and the second level is all connected with a driving pulley 88, the inner chamber of the dry body 83 of the dry body 82 of the first order and the second level is provided with rotary main shaft 89, one end of rotary main shaft 89 is connected with driving pulley 88, described rotary main shaft 89 is provided with the inner heating disc 90 for cavity, heating disc 90 is provided with the blow vent that rotary main shaft 89 communicates and the push broach 91 that fish meal is pushed ahead; The top of the dry body 83 in the second level is provided with vavuum pump unit 92, the vacuum-pumping tube (not marking in the drawings) of described vavuum pump unit 92 and the inner space of the dry body 83 in the second level.Wherein, the dry body 82 of the described first order is also provided with air outlet 93, and described air outlet 93 is communicated with the inner chamber of the dry body 82 of the first order, and the heating gas after dry fish meal discharges from air outlet 93.
In the present embodiment, described heating disc 90 comprises left plywood and right plywood, and described left plywood and right plywood mutually fasten and form heating disc 90, is provided with the strengthening nail that several play fixation between left plywood and right plywood.
As preferably, the distance between described adjacent two heating discs 90 is 5cm ~ 30 cm.Gap between every two adjacent heating discs 90 is the working face that fish meal enters, and here fish meal under the action of heat, and moisture discharges and obtains drying.
In the present embodiment, the dry body 82 of the first order is vertically installed in the top of the dry body 83 in the second level, the end of the first discharging opening 3 is directly connected with the end winding support of the second charging aperture 86, and the fish meal through dry body 82 drying of the first order directly enters into dry body 83 inner chamber in the second level.
In the present embodiment, the two ends of rotary main shaft 89 are provided with bearing block 94, and described rotary main shaft 89 is installed on the dry body 83 of the dry body 82 of the first order and the second level by bearing block 94.
Fish meal enters in the dry body 82 of the first order from the first charging aperture 84, discharges after rotary main shaft 89 drying process of the dry body 82 of the first order from discharging opening 7.Rotary main shaft 89 is connected and fixed several heating discs 90, the quantity of heating disc 90 sets according to production scale, the blow vent of heating disc 8 communicates with rotary main shaft 89, the steam entering rotary main shaft 89 is allowed to enter in heating disc 90 by blow vent, heating disc 90 is a discoid sandwich, and steam outwards dispels the heat after entering the interlayer of heating disc 90 equably, the thermal efficiency is high, effectively can improve fish meal factory fish meal rate of drying aborning and enhance productivity.
Its course of work is as follows: make driving pulley 88 fast rotational by external connection power equipment, rotary main shaft 89 synchronous rotary, open steam valve makes steam enter in rotary main shaft 89 simultaneously, and steam enters the interlayer of heating disc 90 from the blow vent of main rotary main shaft 89, outwards dispels the heat equably.Now, in the dry body 82 of the first order, fish meal to be dried is added into from the first charging aperture 4, after fish meal to be dried enters the dry body 82 of the first order, push ahead under the effect of push broach 91 on heating disc 90, and the gap entered between heating disc 90, obtain heat drying here, dried hot gas is discharged from air outlet 93, under the effect of the then push broach 91 of fish meal to be dried on heating disc 90, push ahead arrival first discharging opening 85 gradually.
Gas in dry for second level body 83 is extracted out by vavuum pump unit 92, makes its inner chamber be in low vacuum state.Fish meal through low-temp low-pressure drying enters in the dry body 83 in the second level from the second charging aperture 86, and fish meal enters the rapid draing stage; Push ahead under the effect of fish meal push broach 91 on heating disc 90, and the degree of drying finally reaching need is discharged in the second discharging opening 87.The temperature of vacuum drying fish meal do not need too high, energy consumption is low, the volatile matter of fish meal when vacuum drying can be taken away fast, effectively can ensure quality of fishmeal.Fish meal is first dry through low-temp low-pressure, then carries out rapid draing through low vacuum drying, and effectively can shorten fish meal drying time, energy consumption is lower, effectively enhances productivity.
Described filter screen device, comprise furnace body support 95, described furnace body support 95 is provided with revolving cylinder 97, the front end of described revolving cylinder 97 is provided with feed arrangement 100, the rear end of described revolving cylinder 97 is provided with drawing mechanism 101, described furnace body support 95 is provided with drive unit 96, described drive unit 96 is connected with revolving cylinder 97 and drives revolving cylinder 97 to rotate on furnace body support 95, described revolving cylinder 97 is downward-sloping from front end toward rear end is arranged at described furnace body support 95, and the inwall of described revolving cylinder 97 is placed with some material toggling gussets 98 vertically, the middle part of described revolving cylinder 97 arranges heater 99, also comprise and stir casing 102, described stirring casing 102 offers screening feed opening 103, the lower end of described stirring casing 102 offers screening discharging opening 104, the inside of described stirring casing 102 is provided with recirculation unit 106, described recirculation unit 106 comprises agitating screw 107 and distance sleeve 108, described agitating screw 107 is connected to the inside of stirring casing 102 rotationally, described distance sleeve 108 is sheathed on the periphery of agitating screw 107, the bottom of described distance sleeve 108 offers is convenient to the bottom end opening that the fish meal stirred in casing 102 enters distance sleeve 108 inside, the top of described distance sleeve 108 offers the top end opening be convenient to the inner fish meal of distance sleeve 108 and routed up, described stirring casing 102 is connected with driving motor 110, and the output of described driving motor 110 is connected with the input of agitating screw 107, vibration screen 112 is provided with between described distance sleeve 108 and stirring casing 102.
Fish meal enters revolving cylinder 97 by feed arrangement 100, inwall due to revolving cylinder 97 is placed with some material toggling gussets 98 vertically, and revolving cylinder 97 is downward-sloping from front end toward rear end is arranged at described furnace body support 95, fish meal natural downslide under the stirring of material toggling gusset 98, the middle part of revolving cylinder 97 arranges heater 99 pairs of fish meal and does further heating, fish meal after stirring is entered by screening feed opening 103 and stirs casing 102, recirculation unit 106 does further stirring to it, the vibration screen 112 finally fallen between distance sleeve 108 and stirring casing 102 carries out the screening of fish meal, the fish meal making particle larger stays on vibration screen 112, the fish meal that particle is less enters and stirs in casing 102, through repeatedly circulating finally by stirring the screening discharging opening 104 of casing 102 lower end out, this filter screen device carries out upset fully to fish meal and stirs before screening, make the mixing evenness of fish meal good, be convenient to the filtering screening of fish meal, improve stirring efficiency high, and the advantage of environmental protection and energy saving.
As preferably, the angle of inclination of described revolving cylinder 97 is 10 ~ 30 degree.Angle of inclination is the revolving cylinder 97 of 10 ~ 30 degree, and under the prerequisite not affecting fish meal upset stirring, the natural downslide being convenient to fish meal enters into and stirs in casing 102.
As preferably, the quantity of described material toggling gusset 98 is 8, and 8 material toggling gussets 98 are evenly arranged in the middle part inwall of revolving cylinder 97.Fish meal is after crushed also containing a certain amount of moisture content, and fish meal enters the inside of revolving cylinder 97 by feed arrangement 100, and the revolving cylinder 97 be obliquely installed makes fish meal in the process of upset, advances in past drawing mechanism 101 direction gradually.When fish meal enters middle part time, material toggling gusset 98 rotates with revolving cylinder 97, fish meal rolling is broken up, improve the distribution situation of fish meal at revolving cylinder 97 rotary course in material toggling gusset 98 rotary course.Fish meal ceaselessly overturns in revolving cylinder 97, sends until advance to drawing mechanism 101.The material toggling gusset 98 of 8 even arrangements of material toggling gusset 98 makes fish meal upset more even, is convenient to the screening of later stage fish meal.
As preferably, the bottom of described agitating screw 107 is provided with stirring vane 109, and stirring vane 109 is 45 degree with the bottom of stirring casing 102 and arranges.Stirring vane 109 rotates with agitating screw 107, also thoroughly stirs being positioned at the fish meal stirred bottom casing 102.
As preferably, described screening feed opening 103 and screening discharging opening 104 are provided with valve 105.Valve 105 is convenient to the charging and the discharging that control fish meal.
As preferably, one end of described agitating screw 107 extends to the outside of stirring casing 102, the external part of agitating screw 107 is connected with synchronous pulley, described driving motor 110 is fixed in the outside of stirring casing 102, and the output of described driving motor 110 is connected with the synchronous pulley of agitating screw 107 by Timing Belt 111.Transmitted by Timing Belt 111, make the stirring outputting power of agitating screw 107 more stable.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims (1)

1. fish meal makes a production line, it is characterized in that: comprise the raw material cabin, fish meal steaming plant, fish meal pressing device, Moisture separation device, twin-stage drying device, transmission system, fish meal cooling device, filter screen device and the automatic packing apparatus that connect successively;
Also comprise waste gas purification apparatus, described waste gas purification apparatus is connected with the flue gas output of Moisture separation device, twin-stage drying device; Described waste gas purification apparatus, comprises the seal case for holding purified solution, and described seal case inside is provided with Liqiud-gas mixing device, and described Liqiud-gas mixing device is connected with air inlet pipe, and described seal case is connected with escape pipe; Described escape pipe is connected with spray cleaning device, and the gas outlet of described spray cleaning device is connected with air-introduced machine; Described Liqiud-gas mixing device comprising hybrid channel, stirring power shaft, for mixing the first impeller of seal case solution and air inlet pipe gas, the second impeller and trilobed wheel, described first impeller, the second impeller and trilobed wheel sequentially distribute from lower to upper, described first impeller, the second impeller and trilobed wheel are all positioned at the inside of hybrid channel and are serially connected with stirring power shaft, and described stirring power shaft passes seal case and is connected with outside PTO; Seal case is fixed in described hybrid channel, and described air inlet pipe is communicated in described hybrid channel, and described first impeller is positioned at above the gas outlet of air inlet pipe.
2. a kind of fish meal according to claim 1 makes production line, it is characterized in that: described fish meal steaming plant, include feeder and boiling main body, charge door and discharging opening is offered respectively at the two ends of boiling main body, described boiling main body comprises interior heated shell and external heat housing, heating interlayer is formed between described interior heated shell and described heating casing body, described interior heated shell is provided with cored screw, described cored screw is provided with the inner screw rod blade for cavity, described cored screw is connected with the cavity of described screw rod blade, described boiling main body is fixedly installed several steam jets be connected with feeder, described steam jet runs through described heating interlayer, and the interior heated shell described in the inner space of steam jet.
3. a kind of fish meal according to claim 1 makes production line, it is characterized in that: described fish meal pressing device, comprise holder, holder is provided with motor, uni-drive gear box and pressing device main body, described motor drives uni-drive gear box, the interior parallel of described pressing device main body is provided with initiatively screw rod and driven screw, and described active screw rod is all connected with uni-drive gear box by key with driven screw; The top of described pressing device main body is provided with upper cover plate, and one end of described upper cover plate is provided with feeding mouth, is also provided with discharging opening in the below of pressing device main body; The top of described feeding mouth is removably connected with the particle mixing component for rubbing fish-bone, described particle mixing component includes particle cylinder body, particle turning cylinder and multiple main particle tooth be fixed on particle turning cylinder, described particle turning cylinder is horizontally installed in particle cylinder body, and one end of particle turning cylinder drives with uni-drive gear box and is connected, in described particle cylinder body, corresponding main particle tooth has shifted to install secondary particle tooth, is provided with the particle gap passed through for fish meal between secondary particle tooth and main particle tooth.
4. a kind of fish meal according to claim 1 makes production line, it is characterized in that: described Moisture separation device, comprise frame, described frame is connected with roller holder, described roller holder inside is provided with rotating rotary drum cylinder, described rotary drum cylinder comprises interconnective cylindrical drum and conical rotor drum, and the front end of described cylindrical drum is provided with liquid discharge outlet, and the rear end of described conical rotor drum is provided with solid discharge mouth; The inside of described rotary drum cylinder be provided with can with rotary drum cylinder screw feeder in relative rotation; Described erecting is equipped with the first motor and the second motor; Described rotary drum cylinder is provided with roller shaft, and described screw feeder is provided with central shaft, and the output shaft of described first motor drives with the central shaft of screw feeder and is connected, and the output shaft of described second motor drives with the roller shaft of rotary drum cylinder and is connected; Described central shaft is hollow shaft, and one end of described central shaft is provided with charging aperture, and the middle part of described central shaft is provided with discharging opening.
5. a kind of fish meal according to claim 1 makes production line, it is characterized in that: described twin-stage drying device comprises the dry body of the first order of low-temp low-pressure and the dry body in the second level of vacuum and low temperature, the dry body of the described first order is provided with the first charging aperture and the first discharging opening, the dry body in the second level is provided with the second charging aperture and the second discharging opening, and described first discharging opening is communicated with the second charging aperture; The dry body of the dry body of the first order and the second level is all connected with a driving pulley, the inner chamber of the dry body of the dry body of the first order and the second level is provided with rotary main shaft, one end of rotary main shaft is connected with driving pulley, described rotary main shaft is provided with the inner heating disc for cavity, heating disc is provided with the blow vent communicated with rotary main shaft and the push broach that fish meal is pushed ahead; The top of the dry body in the second level is provided with vavuum pump unit, the inner space of the dry body of the vacuum-pumping tube of described vavuum pump unit and the second level.
6. a kind of fish meal according to claim 1 makes production line, it is characterized in that: described filter screen device comprises furnace body support, described furnace body support is provided with revolving cylinder, the front end of described revolving cylinder is provided with feed arrangement, the rear end of described revolving cylinder is provided with drawing mechanism, described furnace body support is provided with drive unit, described drive unit is connected with revolving cylinder and drives revolving cylinder to rotate on furnace body support, described revolving cylinder is downward-sloping from front end toward rear end is arranged at described furnace body support, the inwall of described revolving cylinder is placed with some material toggling gussets vertically, the middle part of described revolving cylinder arranges heater, also comprise stirring casing, described stirring casing offers charging aperture, the lower end of described stirring casing offers discharging opening, the inside of described stirring casing is provided with recirculation unit, described recirculation unit comprises agitating screw and distance sleeve, described agitating screw is connected to the inside of stirring casing rotationally, described distance sleeve is sheathed on the periphery of agitating screw, the bottom of described distance sleeve offers is convenient to the bottom end opening that the fish meal stirred in casing enters distance sleeve inside, the top of described distance sleeve offers the top end opening be convenient to the inner fish meal of distance sleeve and routed up, described stirring casing is connected with driving motor, and the output of described driving motor is connected with the input of agitating screw, vibration screen is provided with between described distance sleeve outer wall and stirring cabinet wall.
7. a kind of fish meal according to claim 1 makes production line, and it is characterized in that: described spray cleaning device comprises purification pipeline, the top of described purification pipeline is connected with some spray heads, and the below of described purification pipeline is connected with some devil liquor recovery pipes.
8. a kind of fish meal according to claim 7 makes production line, it is characterized in that: also comprise scavenging solution storage box, described spray head is connected with scavenging solution storage box by pipeline, the top of described seal case offers inlet, described inlet is connected with input duct, and described inlet is connected with scavenging solution storage box by input duct; The bottom of described seal case offers liquid outlet, and described liquid outlet is connected with fluid pipeline; Described devil liquor recovery pipe is connected with fluid pipeline.
9. a kind of fish meal according to claim 8 makes production line, it is characterized in that: described input duct and fluid pipeline are provided with switching valve body.
10. a kind of fish meal according to claim 1 makes production line, it is characterized in that: the top of described hybrid channel is provided with the current baffle plate for stopping current; Delivery port is left between current baffle plate and hybrid channel.
CN201420493240.5U 2014-08-29 2014-08-29 A kind of fish meal makes production line Expired - Lifetime CN204180906U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105476051A (en) * 2016-01-14 2016-04-13 上海海洋大学 High-quality fish meal processing device and application thereof
CN107156888A (en) * 2017-06-01 2017-09-15 林月仙 Fish meal processing unit (plant)
CN110613152A (en) * 2019-09-09 2019-12-27 农业农村部南京农业机械化研究所 Low-temperature mixed-flow circulating peanut dryer and drying method thereof
CN117158604A (en) * 2023-11-03 2023-12-05 山东蜂鸟饲料有限公司 Cooking equipment is used in chicken frame bone meal production based on circulation mechanism

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105476051A (en) * 2016-01-14 2016-04-13 上海海洋大学 High-quality fish meal processing device and application thereof
CN105476051B (en) * 2016-01-14 2017-04-26 上海海洋大学 High-quality fish meal processing device and application thereof
CN107156888A (en) * 2017-06-01 2017-09-15 林月仙 Fish meal processing unit (plant)
CN110613152A (en) * 2019-09-09 2019-12-27 农业农村部南京农业机械化研究所 Low-temperature mixed-flow circulating peanut dryer and drying method thereof
CN110613152B (en) * 2019-09-09 2023-12-15 农业农村部南京农业机械化研究所 A low-temperature mixed-flow peanut dryer and its drying method
CN117158604A (en) * 2023-11-03 2023-12-05 山东蜂鸟饲料有限公司 Cooking equipment is used in chicken frame bone meal production based on circulation mechanism
CN117158604B (en) * 2023-11-03 2023-12-26 山东蜂鸟饲料有限公司 Cooking equipment is used in chicken frame bone meal production based on circulation mechanism

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