CN204179931U - A kind of power born of the same parents structure adopting heat pipe self-cold radiating - Google Patents
A kind of power born of the same parents structure adopting heat pipe self-cold radiating Download PDFInfo
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- CN204179931U CN204179931U CN201420731037.7U CN201420731037U CN204179931U CN 204179931 U CN204179931 U CN 204179931U CN 201420731037 U CN201420731037 U CN 201420731037U CN 204179931 U CN204179931 U CN 204179931U
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 239000003990 capacitor Substances 0.000 claims abstract description 10
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 abstract description 8
- 238000009833 condensation Methods 0.000 abstract description 2
- 230000005494 condensation Effects 0.000 abstract description 2
- 238000001704 evaporation Methods 0.000 abstract description 2
- 230000008020 evaporation Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000000110 cooling liquid Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
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- 239000002826 coolant Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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Abstract
本实用新型提供一种热管自冷散热的功率胞结构。所述一种热管自冷散热的功率胞结构,包括后部镂空的壳体,在壳体内设有散热器和多个电容器、功率元件,其特征在于:所述散热器是由平行设置在壳体内的多个热管散热器组成;所述功率元件的个数与热管散热器的个数相等,对应安装在每个热管散热器的上方;所述多个电容器设置在功率元件与热管散热器的后方,并通过复合母排与多个功率元件连接;在壳体的前方挡板上开设有多个进风口。本实用新型散热过程中热量通过热管的工作原理被排出壳体外部,实现热量的交换,因热管散热器靠自身冷却液的蒸发凝结带出热量,无需风机或其他外部散热因素,达到等温性好,免设备维护,可以实现优质的散热和方便的安装。
The utility model provides a power cell structure in which a heat pipe self-cools and dissipates heat. The power cell structure in which the heat pipe is self-cooling and dissipating heat includes a hollow shell at the rear, and a radiator, a plurality of capacitors, and power components are arranged in the shell, and it is characterized in that: the radiator is arranged in parallel on the shell Composed of multiple heat pipe radiators in the body; the number of the power elements is equal to the number of heat pipe radiators, and they are installed above each heat pipe radiator; the plurality of capacitors are arranged between the power elements and the heat pipe radiators It is connected to multiple power components through composite busbars; multiple air inlets are opened on the front baffle of the housing. During the heat dissipation process of the utility model, the heat is discharged from the outside of the shell through the working principle of the heat pipe to realize heat exchange. Because the heat pipe radiator relies on the evaporation and condensation of its own cooling liquid to bring out heat, no fan or other external heat dissipation factors are required to achieve good isothermal performance. , Free of equipment maintenance, can achieve high-quality heat dissipation and convenient installation.
Description
技术领域technical field
本实用新型属于电力电子变压器,变流器领域,涉及一种功率胞的设计,具体说是一种采用热管自冷散热方式的功率胞的结构设计。The utility model belongs to the field of power electronic transformers and converters, and relates to a design of a power cell, in particular to a structural design of a power cell adopting a heat pipe self-cooling and heat dissipation method.
背景技术Background technique
电力电子变压器(power electronic trans-former,PET),又称固态变压器(solid trans-former),是一种通过电力电子技术实现电力系统电压变换和能量传递的新型变压器。相对于传统变压器而言,电力电子变压器具有如下优点:(1)体积小,重量轻,环境污染小;(2)运行时二次侧输出电压恒定,不随负载变化,且平滑可调;(3)一次、二次侧电压为正弦波形,功率因数可调;(4)一次、二次侧电压、电流和功率均高度可控;(5)本身具有断路器的功能,无需传统的变压器继电保护装置;Power electronic transformer (power electronic transformer, PET), also known as solid transformer (solid transformer), is a new type of transformer that realizes power system voltage conversion and energy transfer through power electronic technology. Compared with traditional transformers, power electronic transformers have the following advantages: (1) Small size, light weight, and less environmental pollution; (2) The output voltage of the secondary side is constant during operation, does not change with the load, and is smooth and adjustable; (3) ) The primary and secondary side voltages are sinusoidal waveforms, and the power factor is adjustable; (4) The primary and secondary side voltage, current and power are highly controllable; (5) It has the function of a circuit breaker itself, without the need for traditional transformer relays protective device;
电力电子变压器是集电力电子、电力系统、计算机、数字信号处理以及自动控制理论等领域为一体的电力系统前沿研究课题。目前在国内外,都有很多相关的研究和开发。在电力电子变压器的设计和研发中,大规模的电力电子器件以及相应的电力电子变流技术得到了广泛的应用。Power electronic transformer is a frontier research topic of power system integrating power electronics, power system, computer, digital signal processing and automatic control theory. At present, there are a lot of related research and development at home and abroad. In the design and development of power electronic transformers, large-scale power electronic devices and corresponding power electronic converter technology have been widely used.
电力电子变压器内使用的功率胞主要散热方式有风冷和水冷两种散热方式。水冷散热系统是通过循环水来传递热量,通过热交换器、循环系统、水箱、水泵和去离子水等若干部分组成。水冷系统有非常强的散热能力,但因其结构复杂,维护成本高等问题,在传统电力电子变压器系统中较少使用。There are two main heat dissipation methods for power cells used in power electronic transformers: air cooling and water cooling. The water-cooled heat dissipation system is to transfer heat through circulating water, and is composed of several parts such as heat exchanger, circulation system, water tank, water pump and deionized water. The water cooling system has a very strong heat dissipation capacity, but due to its complex structure and high maintenance costs, it is rarely used in traditional power electronic transformer systems.
风冷散热主要是通过风扇开启时搅动气流和散热片热量传递将热抽出当前使用环境。其系统具有结构简单,成本低廉,技术成熟等特点,是目前电子电力变压器采用的主要的散热方式。Air-cooled heat dissipation is mainly to extract the heat out of the current use environment by stirring the airflow and the heat transfer of the heat sink when the fan is turned on. The system has the characteristics of simple structure, low cost, mature technology, etc. It is the main heat dissipation method used by electronic power transformers at present.
功率胞是一种集功率元件(IGBT,可控硅类),散热器,复合母排,电容器类高度集成化的功率组件,因为其结构类似于生物体的细胞结构,故取名为功率胞,功率胞(功率组件)具有安装、使用方便;外型美观、可靠性高、综合成本低,利于成套化、设计选型简单、整机设备开发周期缩短等一系列优点。对于电力电子设备制造而言,大部分的功率器件电连接形式都可用功率胞组合连接得到。电力电子变压器中使用的功率胞主要发热源为IGBT类高频率开关器件,传统电子电力变压器功率胞散热方式如图1和图1-1所示:功率组件(IGBT等)安装在散热器上部,功率胞前部安装风机(扇),风机启动,功率胞内产生的热量通过风机搅动气流,从功率胞尾部排出。此种功率胞结构设计的弊端在于风道需要严密配合,使得风机(扇)搅动气流时产生风压,逼迫热量排出功率胞外;另一方面,搅动的风机(扇)带着灰尘从功率胞经过,会使功率胞内产生大量灰尘沉积,如若不及时清理,必定会对功率胞内元器件(电路板等)造成影响。A power cell is a highly integrated power component that integrates power components (IGBT, silicon controlled rectifiers), radiators, composite busbars, and capacitors. Because its structure is similar to the cell structure of a living body, it is named a power cell. , The power cell (power component) has a series of advantages such as easy installation and use; beautiful appearance, high reliability, low overall cost, favorable for complete sets, simple design and selection, and shortened development cycle of the whole machine equipment. For the manufacture of power electronic equipment, most of the electrical connection forms of power devices can be obtained by combining power cells. The main heat source of the power cell used in the power electronic transformer is the IGBT high-frequency switching device. The heat dissipation method of the power cell of the traditional electronic power transformer is shown in Figure 1 and Figure 1-1: the power components (IGBT, etc.) are installed on the upper part of the radiator. A fan (fan) is installed at the front of the power cell, and when the fan is started, the heat generated in the power cell is agitated by the fan and discharged from the rear of the power cell. The disadvantage of this kind of power cell structure design is that the air duct needs to be closely matched, so that when the fan (fan) stirs the airflow, it will generate wind pressure and force the heat to be discharged out of the power cell; on the other hand, the stirring fan (fan) will carry dust from the power cell. After passing through, a large amount of dust will be deposited in the power cell. If it is not cleaned in time, it will definitely affect the components (circuit boards, etc.) in the power cell.
发明内容Contents of the invention
本实用新型根据现有技术的不足提供一种采用热管自冷散热的功率胞结构,通过热管吸收热量并交换热量的工作原理排出功率胞外部,实现热量的交换,从而达到自冷散热。According to the deficiencies of the prior art, the utility model provides a power cell structure using heat pipes for self-cooling and heat dissipation. The working principle of heat pipes absorbing heat and exchanging heat is discharged outside the power cells to realize heat exchange, thereby achieving self-cooling and heat dissipation.
本实用新型提供的技术方案:所述一种热管自冷散热的功率胞结构,包括后部镂空的壳体,在壳体内设有散热器和多个电容器、功率元件,其特征在于:所述散热器是由平行设置在壳体内的多个热管散热器组成;所述功率元件的个数与热管散热器的个数相等,对应安装在每个热管散热器的上方,且多个功率元件之间并联连接;所述多个电容器设置在功率元件与热管散热器的后方,并通过复合母排与多个功率元件连接;在壳体的前方挡板上开设有多个进风口,多个进风口通过每个热管散热器中热管之间的间隙与壳体后侧镂空部分连通形成自然空气通道。The technical solution provided by the utility model: the self-cooling and heat dissipation power cell structure of the heat pipe includes a hollow shell at the rear, and a radiator, a plurality of capacitors and power components are arranged in the shell, and it is characterized in that: The radiator is composed of a plurality of heat pipe radiators arranged in parallel in the casing; the number of the power elements is equal to the number of heat pipe radiators, and they are installed above each heat pipe radiator, and the number of power elements The multiple capacitors are arranged behind the power components and the heat pipe radiator, and are connected to multiple power components through a composite busbar; multiple air inlets are opened on the front baffle of the housing, and multiple air inlets The air outlet communicates with the hollow part on the rear side of the casing through the gap between the heat pipes in each heat pipe radiator to form a natural air passage.
本实用新型较优的技术方案:所述热管散热器有四个,且两邻热管散热器之间设有等距间隙,多个进风口通过每个热管散热器中热管之间的间隙以及两相邻热管散热器之间的间隙与壳体后侧镂空部分连通形成自然风道。The preferred technical solution of the utility model: there are four heat pipe radiators, and equidistant gaps are provided between two adjacent heat pipe radiators, and multiple air inlets pass through the gaps between the heat pipes in each heat pipe radiator and the two heat pipe radiators. The gap between the adjacent heat pipe radiators communicates with the hollow part on the rear side of the casing to form a natural air passage.
本实用新型较优的技术方案:所述进风口为长条状进风口,多个进风口等距设置。The preferred technical solution of the utility model: the air inlet is a strip-shaped air inlet, and a plurality of air inlets are equidistantly arranged.
本实用新型所述的功率胞结构中的采用热管散热器,散热过程中热量通过热管的工作原理被排出外壳,实现热量交换,从而达到自冷散热,散热快,散热效果好。由于热量排出的过程中,不存在传统散热器依靠风机(扇)逼迫气流搅动的特点,因此,功率胞可以保持较高的IP等级,且功率胞极易安装。The heat pipe radiator is adopted in the power cell structure described in the utility model. During the heat dissipation process, the heat is discharged from the shell through the working principle of the heat pipe to realize heat exchange, thereby achieving self-cooling heat dissipation, fast heat dissipation, and good heat dissipation effect. In the process of heat discharge, there is no traditional radiator relying on fans (fans) to force the airflow to stir. Therefore, the power cell can maintain a high IP level, and the power cell is very easy to install.
附图说明Description of drawings
图1是传统的风冷功率胞结构示意图,Figure 1 is a schematic diagram of the structure of a traditional air-cooled power cell.
图1-1是传统的风冷功率胞内部结构示意图,Figure 1-1 is a schematic diagram of the internal structure of a traditional air-cooled power cell.
图2是本实用新型的正面示意图,Fig. 2 is the front schematic view of the utility model,
图3是本实用新型的侧面示意图,Fig. 3 is a schematic side view of the utility model,
图4是本实用新型结构示意图,Fig. 4 is the structural representation of the utility model,
图5是本实用新型内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the utility model;
图6是本实用新型的风向走势图。Fig. 6 is the trend chart of the wind direction of the present utility model.
图中:1—散热器,2—功率元件,3—电容器,4—复合母排,5—外壳,6—进风口。In the figure: 1—radiator, 2—power component, 3—capacitor, 4—composite busbar, 5—housing, 6—air inlet.
具体实施方式Detailed ways
下面结合附图对本实用新型进一步说明。如图2-4中所述的一种热管自冷散热的功率胞结构,包括后部镂空的壳体5,在壳体5的前方挡板上开设有多个条状进风口6,多个条状进风口6等距设置,也可以设置成两排,每排中的多个进风口也等距设置。如图5所示,在壳体5内设有多个热管散热器1、多个电容器3和多个功率元件2,最佳方案设置有四个热管散热器和四个功率元件,四个热管散热器1平行设置在壳体5内靠近前挡板的位置,四个散热器1固定在壳体5的其中一侧板上,四个功率元件2对应安装在每个热管散热器1的上方,且四个功率元件2之间并联连接;所述多个电容器3设置在功率元件3与热管散热器1的后方,并通过复合母排4(层叠母排)与多个功率元件2连接;多个进风口6通过每个热管散热器1中热管之间的间隙与及两相邻热管散热器之间的间隙与壳体后侧镂空部分连通形成自然风道。所述功元件2为IGBT元件。Below in conjunction with accompanying drawing, the utility model is further described. As shown in Figure 2-4, a power cell structure with self-cooling and heat dissipation of heat pipes includes a hollowed-out housing 5 at the rear, and a plurality of strip-shaped air inlets 6 are opened on the front baffle of the housing 5, and a plurality of The strip-shaped air inlets 6 are equidistantly arranged, and may also be arranged in two rows, and a plurality of air inlets in each row are also equidistantly arranged. As shown in Figure 5, a plurality of heat pipe radiators 1, a plurality of capacitors 3 and a plurality of power elements 2 are arranged in the housing 5, and the best solution is provided with four heat pipe radiators and four power elements, and the four heat pipe radiators The radiator 1 is arranged in parallel in the housing 5 near the front baffle, four radiators 1 are fixed on one side plate of the housing 5, and the four power elements 2 are correspondingly installed above each heat pipe radiator 1 , and the four power elements 2 are connected in parallel; the plurality of capacitors 3 are arranged behind the power element 3 and the heat pipe radiator 1, and are connected to a plurality of power elements 2 through a composite busbar 4 (laminated busbar); A plurality of air inlets 6 communicate with the hollow part on the rear side of the casing through the gap between the heat pipes in each heat pipe radiator 1 and the gap between two adjacent heat pipe radiators to form a natural air passage. The work element 2 is an IGBT element.
本实用新型工作时,功率元件2在产生大量热量,如图6所示,安装在功率元件2底部的热管散热器1首先获得这些热量,通过热管散热器1内部的工作(冷却介质蒸发,冷凝),将功率元件2产生的热量传导至热管散热器1上,热管散热器1通过其快速的热量交换的功能(冷却介质蒸发,冷凝)把热量带出,由于负压的关系(热量排出,壳体5内气压降低),会自动从进风口6进风口吸进外部空气,形成一种自然风循环,从而达到热管自冷散热的方式。When the utility model works, the power element 2 is generating a large amount of heat, as shown in Figure 6, the heat pipe radiator 1 installed at the bottom of the power element 2 first obtains these heat, and through the work inside the heat pipe radiator 1 (cooling medium evaporates, condenses ), conduct the heat generated by the power element 2 to the heat pipe radiator 1, and the heat pipe radiator 1 takes out the heat through its rapid heat exchange function (cooling medium evaporation, condensation), due to the relationship of negative pressure (heat discharge, The air pressure in the housing 5 is reduced), and the external air will be sucked in automatically from the air inlet 6 to form a natural wind circulation, so as to achieve the self-cooling and heat dissipation mode of the heat pipe.
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CN108447832A (en) * | 2018-03-19 | 2018-08-24 | 许继电气股份有限公司 | Semiconductor heat exchange device, semiconductor module and electrical equipment |
CN109600966A (en) * | 2018-11-28 | 2019-04-09 | 清华大学 | A kind of radiator can be used for solid state dc circuit breaker |
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CN114665718A (en) * | 2020-12-24 | 2022-06-24 | 新疆金风科技股份有限公司 | Solid-state transformer power unit and transformer substation |
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CN114665718B (en) * | 2020-12-24 | 2025-03-25 | 金风科技股份有限公司 | Solid-state transformer power unit and substation |
CN114679033B (en) * | 2020-12-24 | 2025-04-29 | 金风科技股份有限公司 | Energy router power unit and substation |
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