CN204171470U - Metal cutting sheet automatic broacher - Google Patents

Metal cutting sheet automatic broacher Download PDF

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Publication number
CN204171470U
CN204171470U CN201420647522.6U CN201420647522U CN204171470U CN 204171470 U CN204171470 U CN 204171470U CN 201420647522 U CN201420647522 U CN 201420647522U CN 204171470 U CN204171470 U CN 204171470U
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cylinder
discharging
workpiece
fixed
feeding
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CN201420647522.6U
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Chinese (zh)
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卢春凤
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ZHEJIANG CHANGHENG TOOLS CO Ltd
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ZHEJIANG CHANGHENG TOOLS CO Ltd
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Abstract

The utility model discloses a kind of metal cutting sheet automatic broacher, comprise main engine bed (9), broach(ing) machine (10), feed mechanism, clamp system, discharging mechanism, described feed mechanism comprises feeding magnechuck (15), the first and second feeding cylinders (12,14), feeding magnechuck (15) is fixed on the first feeding cylinder (12), and the second feeding cylinder (14) is provided with the joint matched with workpiece; Described clamp system comprises Workpiece clamping template (11), clamping cylinder (26), clamping cylinder (26) is arranged in Workpiece clamping template (11), and the reamer of broach(ing) machine (10) matches with workpiece through workpiece clamp template (11); Described discharging mechanism comprises discharging magnechuck (5), the first and second discharging cylinders (6,8), first discharging cylinder (6) is provided with the joint matched with workpiece, and discharging magnechuck (5) is fixed on the second discharging cylinder (8).Adopt after said structure, there is the advantages such as simple and reasonable, speed of production is fast, automaticity is high, good product consistency.

Description

Metal cutting sheet automatic broacher
Technical field
The invention relates to a kind of reaming apparatus, particularly a kind of automatic broacher metal cutting sheet centre bore being carried out to fraising processing.
Background technology
Be used at present carrying out reaming after the broach(ing) machine of processing generally adopts manual mode fixing metal cutting blade to metal cutting sheet centre bore, then by driven by motor reamer, metal cutting sheet centre bore reamed, after completing, unload metal cutting sheet again.The main weak point existed in fraising process: one is that whole reaming procedure human factor is more, the product property of there are differences that different machines or different people process, and homogeneity of product is poor, fraising precision is difficult to ensure; Two is due to broach(ing) machine manual operation, people one machine, and automaticity is low, and speed of production is slow, and working (machining) efficiency is low, when labor cost improves constantly and difficulty of advertising for workers continues to increase, can not meet the needs of modern production far away; For this reason, many manufacturers and knowledgeable people have carried out development, but not yet have good product to emerge so far.
Summary of the invention
For overcoming the above-mentioned disadvantage that existing broach(ing) machine exists, the object of the invention be exploitation a kind of simple and reasonable, easy for operation, speed of production is fast, automaticity is high, the metal cutting sheet automatic broacher of good product consistency.
The invention solves the problems of the technologies described above adopted technical scheme, it comprises main engine bed, broach(ing) machine, feed mechanism, clamp system, discharging mechanism, control unit, broach(ing) machine is fixed on main engine bed, described feed mechanism comprises feeding magnechuck, the first feeding cylinder, the second feeding cylinder, first feeding cylinder is fixed on the upper bracket of main engine bed) on, second feeding cylinder is fixed in main engine bed, feeding magnechuck is fixed on the piston rod of the first feeding cylinder, and the piston rod of the second feeding cylinder is provided with the joint matched with workpiece; Described clamp system comprises Workpiece clamping template, clamping cylinder, and clamping cylinder is symmetricly set on the both sides of Workpiece clamping template and fixes with main engine bed, and the reamer of broach(ing) machine matches with the workpiece arranged on main engine bed workbench through workpiece clamp template; Described discharging mechanism comprises discharging magnechuck, the first discharging cylinder, the second discharging cylinder, first discharging cylinder is fixed in main engine bed, second discharging cylinder is fixed on the upper bracket of main engine bed, the piston rod of the first discharging cylinder is provided with the joint matched with workpiece, and discharging magnechuck is fixed on the piston rod of the second discharging cylinder; Feeding magnechuck is provided with photoelectric sensor, when sensing workpiece, controlling the work of feeding magnechuck hold workpiece by control unit.
The further scheme of the invention, the reamer of the first described feeding cylinder, the second feeding cylinder, the first discharging cylinder, the second discharging cylinder and broach(ing) machine on the same line.
The further scheme of the invention, the side of described main engine bed is provided with feed mechanism, feed mechanism comprises material loading support, loading guide, the first and second material loading jacking cylinders, the first and second material loadings promotion cylinders, loading guide is fixed in material loading support, first and second material loading jacking cylinders are slidably disposed on loading guide, first and second material loadings promote cylinder and are relatively fixed on material loading support both sides and are connected with the piston rod of the first and second material loading jacking cylinders successively, and on the piston rod of the first and second material loading jacking cylinders, correspondence is fixed with workpiece storage rack.
The further scheme of the invention, the opposite side of described main engine bed is provided with cutting agency, cutting agency comprises blanking support, blanking guide rail, the first and second blanking jacking cylinders, the first and second blankings promotion cylinders, blanking guide rail is fixed in blanking support, first and second blanking jacking cylinders are slidably disposed on blanking guide rail, first and second blankings promote cylinders and to be relatively fixed on blanking support and to be connected with the piston rod of the first and second blanking jacking cylinders successively, and on the piston rod of the first and second blanking jacking cylinders, correspondence is fixed with workpiece and connects and put frame.
After adopting said structure, compared with prior art have the following advantages and effect: one is first complete material loading by feed mechanism, by feed mechanism, workpiece is delivered on main engine bed workbench again, after clamp system workpiece pressing, broach(ing) machine work is reamed to metal cutting sheet centre bore, transferred on cutting agency by discharging mechanism after having reamed, thus complete automatic fraising work, speed of production is fast, operating efficiency can improve more than 4 times, within 1 year, can recoup capital outlay; Two be whole process all by control unit conputer controlled, automaticity is high, good product consistency, greatly can improve Product Precision.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the invention.
Fig. 2 is the plan structure schematic diagram of the invention.
Wherein 1 blanking support, 2 blanking guide rails, 3 first blanking jacking cylinders, 4 workpiece connect puts frame, 5 discharging magnechucks, 6 first discharging cylinders, 7 control units, 8 second discharging cylinders, 9 main engine beds, 10 broach(ing) machines, 11 workpiece clamp templates, 12 first feeding cylinders, 13 upper brackets, 14 second feeding cylinders, 15 feeding magnechucks, 16 workpiece storage racks, 17 first material loading jacking cylinders, 18 loading guide, 19 material loading supports, 20 first blankings promote cylinder, 21 second blanking jacking cylinders, 22 second blankings promote cylinder, 23 second material loadings promote cylinder, 24 second material loading jacking cylinders, 25 first material loadings promote cylinder, 26 clamping cylinders.
Detailed description of the invention
Shown in Fig. 1 and Fig. 2, for the specific embodiments of a kind of metal cutting sheet automatic broacher of the invention, it comprises main engine bed 9, broach(ing) machine 10, feed mechanism, clamp system, discharging mechanism, control unit 7, broach(ing) machine 10 is fixed on main engine bed 9, described feed mechanism comprises feeding magnechuck 15, first feeding cylinder 12, second feeding cylinder 14, first feeding cylinder 12 is fixed on the upper bracket 13 of main engine bed 9, second feeding cylinder 14 is fixed in main engine bed 9, feeding magnechuck 15 is fixed on the piston rod of the first feeding cylinder 12, the piston rod of the second feeding cylinder 14 is provided with the joint matched with workpiece, described clamp system comprises Workpiece clamping template 11, clamping cylinder 26, clamping cylinder 26 is symmetricly set on the both sides of Workpiece clamping template 11 and fixes with main engine bed 9, and the reamer of broach(ing) machine 10 matches with the workpiece arranged on main engine bed workbench through workpiece clamp template 11, described discharging mechanism comprises discharging magnechuck 5, first discharging cylinder 6, second discharging cylinder 8, first discharging cylinder 6 is fixed in main engine bed 9, second discharging cylinder 8 is fixed on the upper bracket 13 of main engine bed 9, the piston rod of the first discharging cylinder 6 is provided with the joint matched with workpiece, and discharging magnechuck 5 is fixed on the piston rod of the second discharging cylinder 8, feeding magnechuck 15 is provided with photoelectric sensor, when sensing workpiece, controlling feeding magnechuck 15 hold workpiece from workpiece storage rack 16 by control unit 7.
For the ease of workpiece transfer, the first described feeding cylinder 12, second feeding cylinder 14, first discharging cylinder 6, second discharging cylinder 8 and the reamer of broach(ing) machine 10 are on the same line.
The side of described main engine bed 9 is provided with feed mechanism, feed mechanism comprises material loading support 19, loading guide 18, first and second material loading jacking cylinders 17, 24, first and second material loadings promote cylinder 25, 23, loading guide 18 is fixed in material loading support 19, first and second material loading jacking cylinders 17, 24 are slidably disposed on loading guide 18, first and second material loadings promote cylinder 25, 23 be relatively fixed on material loading support 19 both sides and successively with the first and second material loading jacking cylinders 17, the piston rod of 24 connects, first and second material loading jacking cylinders 17, on the piston rod of 24, correspondence is fixed with workpiece storage rack 16, first and second material loading jacking cylinders 17, 24 are used alternatingly, in order to ensure that the workpiece on workpiece storage rack 16 is placed steadily, first and second material loading jacking cylinders 17, 24 preferably use 3.
The opposite side of described main engine bed 9 is provided with cutting agency, cutting agency comprises blanking support 1, blanking guide rail 2, first and second blanking jacking cylinders 3, 21, first and second blankings promote cylinder 20, 22, blanking guide rail 2 is fixed in blanking support 1, first and second blanking jacking cylinders 3, 21 are slidably disposed on blanking guide rail 2, first and second blankings promote cylinder 20, 22 to be relatively fixed on blanking support 1 and successively with the first and second blanking jacking cylinders 3, the piston rod of 21 connects, first and second blanking jacking cylinders 3, on the piston rod of 21, correspondence is fixed with workpiece and connects and put frame 4, first and second blanking jacking cylinders 3, 21 are used alternatingly, in order to ensure that workpiece connects the workpiece put on frame 4 and places steadily, first and second blanking jacking cylinders 3, 21 preferably use 3.
First on the workpiece storage rack 16 of the first material loading jacking cylinder 17, some metal cutting sheets are stacked before the invention work; When startup control unit 7 works, first material loading promotes cylinder 25 and works and promote the first material loading jacking cylinder 17, make the metal cutting sheet that workpiece storage rack 16 stacks aim at feeding magnechuck 15, after the photoelectric sensor on feeding magnechuck 15 senses metal cutting sheet, feeding magnechuck 15 is energized and picks up uppermost metal cutting sheet; Then the first feeding cylinder 12 bounces back and aims at the joint on the second feeding cylinder 14, feeding magnechuck 15 power-off, and metal cutting sheet drops on the joint on the second feeding cylinder 14, and the first feeding cylinder 12 drives magnechuck 15 to reset; Then the second feeding cylinder 14 stretches out and delivers on main engine bed workbench by metal cutting sheet, and clamping cylinder 26 works and drives Workpiece clamping template 11 grip cutting blade, and the second feeding cylinder 14 resets; Then broach(ing) machine 10 drives reamer to ream to metal cutting sheet centre bore, and the rear broach(ing) machine 10 that reamed drives reamer to reset; Then the first discharging cylinder 6 works, joint on it is inserted in metal cutting sheet centre bore, clamping cylinder 26 drives Workpiece clamping template 11 reset and unclamp metal cutting sheet, first discharging cylinder 6 resets, metal cutting sheet on first discharging cylinder 6 joint is aimed at discharging magnechuck 5, and discharging magnechuck 5 is energized and picks up metal cutting sheet; Second discharging cylinder 8 drives discharging magnechuck 5 to stretch out and connects with the workpiece on the first blanking jacking cylinder 3 that to put frame 4 corresponding, discharging magnechuck 5 power-off, metal cutting sheet drops to workpiece and connects and put on frame 4, second discharging cylinder 8 drives discharging magnechuck 5 to reset, periodic duty like this, can realize metal cutting sheet and automatically ream.
After the metal cutting sheet stacked on the workpiece storage rack 16 of the first material loading jacking cylinder 17 is sent, control unit 7 automatically controls the one or two material loading promotion cylinder 25 and drives the first material loading jacking cylinder 17 to bounce back, second material loading promotes cylinder 23 and drives the second material loading jacking cylinder 24 to release, and makes the metal cutting sheet that workpiece storage rack 16 stacks aim at feeding magnechuck 15.Put after the metal cutting sheet that frame 4 stacks is laminated to the numerical value of regulation when the workpiece of the first blanking jacking cylinder 3 connects, first blanking promotes cylinder 20 and drives the first blanking jacking cylinder 3 to bounce back, and the second blanking promotes cylinder 22 and drives the second blanking jacking cylinder 21 stretch out and aim at discharging magnechuck 5.
The above; just an embodiment of the invention, not makes any pro forma restriction, on the technical scheme basis not departing from the invention to the invention; done simple modification, equivalent variations or modification, all fall into the protection domain of the invention.

Claims (4)

1. a metal cutting sheet automatic broacher, comprise main engine bed (9), broach(ing) machine (10), feed mechanism, clamp system, discharging mechanism, control unit (7), broach(ing) machine (10) is fixed on main engine bed (9), it is characterized in that: described feed mechanism comprises feeding magnechuck (15), first feeding cylinder (12), second feeding cylinder (14), first feeding cylinder (12) is fixed on the upper bracket (13) of main engine bed (9), second feeding cylinder (14) is fixed in main engine bed (9), feeding magnechuck (15) is fixed on the piston rod of the first feeding cylinder (12), the piston rod of the second feeding cylinder (14) is provided with the joint matched with workpiece, described clamp system comprises Workpiece clamping template (11), clamping cylinder (26), clamping cylinder (26) is symmetricly set on the both sides of Workpiece clamping template (11) and fixes with main engine bed (9), and the reamer of broach(ing) machine (10) matches with the workpiece arranged on main engine bed workbench through workpiece clamp template (11), described discharging mechanism comprises discharging magnechuck (5), the first discharging cylinder (6), the second discharging cylinder (8), first discharging cylinder (6) is fixed in main engine bed (9), second discharging cylinder (8) is fixed on the upper bracket (13) of main engine bed (9), the piston rod of the first discharging cylinder (6) is provided with the joint matched with workpiece, and discharging magnechuck (5) is fixed on the piston rod of the second discharging cylinder (8).
2. metal cutting sheet automatic broacher according to claim 1, is characterized in that: the reamer of described the first feeding cylinder (12), the second feeding cylinder (14), the first discharging cylinder (6), the second discharging cylinder (8) and broach(ing) machine (10) on the same line.
3. metal cutting sheet automatic broacher according to claim 1 and 2, it is characterized in that: the side of described main engine bed (9) is provided with feed mechanism, feed mechanism comprises material loading support (19), loading guide (18), first and second material loading jacking cylinders (17, 24), first and second material loadings promote cylinder (25, 23), loading guide (18) is fixed in material loading support (19), first and second material loading jacking cylinders (17, 24) be slidably disposed on loading guide (18), first and second material loadings promote cylinder (25, 23) be relatively fixed on material loading support (19) both sides and successively with the first and second material loading jacking cylinders (17, 24) piston rod connects, first and second material loading jacking cylinders (17, 24) on piston rod, correspondence is fixed with workpiece storage rack (16).
4. metal cutting sheet automatic broacher according to claim 2, it is characterized in that: the opposite side of described main engine bed (9) is provided with cutting agency, cutting agency comprises blanking support (1), blanking guide rail (2), first and second blanking jacking cylinders (3, 21), first and second blankings promote cylinder (20, 22), blanking guide rail (2) is fixed in blanking support (1), first and second blanking jacking cylinders (3, 21) be slidably disposed on blanking guide rail (2), first and second blankings promote cylinder (20, 22) be relatively fixed on blanking support (1) upper and successively with the first and second blanking jacking cylinders (3, 21) piston rod connects, first and second blanking jacking cylinders (3, 21) on piston rod, correspondence is fixed with workpiece and connects and put frame (4).
CN201420647522.6U 2014-11-03 2014-11-03 Metal cutting sheet automatic broacher Active CN204171470U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420647522.6U CN204171470U (en) 2014-11-03 2014-11-03 Metal cutting sheet automatic broacher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420647522.6U CN204171470U (en) 2014-11-03 2014-11-03 Metal cutting sheet automatic broacher

Publications (1)

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CN204171470U true CN204171470U (en) 2015-02-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195811A (en) * 2015-10-09 2015-12-30 无锡一名精密铜带有限公司 Copper strip cutting, suction and transferring device
CN106513849A (en) * 2017-01-18 2017-03-22 常熟市中恒自动化设备有限公司 Automatic reaming device with disc saw web pressing function
CN106735571A (en) * 2017-01-18 2017-05-31 常熟市中恒自动化设备有限公司 The automatic reaming device of circular saw bit centre bore

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195811A (en) * 2015-10-09 2015-12-30 无锡一名精密铜带有限公司 Copper strip cutting, suction and transferring device
CN106513849A (en) * 2017-01-18 2017-03-22 常熟市中恒自动化设备有限公司 Automatic reaming device with disc saw web pressing function
CN106735571A (en) * 2017-01-18 2017-05-31 常熟市中恒自动化设备有限公司 The automatic reaming device of circular saw bit centre bore
CN106513849B (en) * 2017-01-18 2018-05-22 太平洋纺织机械(常熟)有限公司 There is the automatic reaming device pushed down to circular saw bit
CN106735571B (en) * 2017-01-18 2018-07-20 太平洋纺织机械(常熟)有限公司 The automatic reaming device of circular saw bit centre bore

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