CN204169201U - 爪链制造机出料异常停电保护装置 - Google Patents
爪链制造机出料异常停电保护装置 Download PDFInfo
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- CN204169201U CN204169201U CN201420491045.9U CN201420491045U CN204169201U CN 204169201 U CN204169201 U CN 204169201U CN 201420491045 U CN201420491045 U CN 201420491045U CN 204169201 U CN204169201 U CN 204169201U
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- 238000007599 discharging Methods 0.000 title claims abstract description 46
- 230000002159 abnormal effect Effects 0.000 title claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 8
- 230000000903 blocking Effects 0.000 abstract description 3
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
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- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N Zirconium(IV) silicate Chemical compound 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Abstract
本实用新型公开了一种爪链制造机出料异常停电保护装置，包括一动力滑块，所述动力滑块连接有一往复基座，所述往复基座内设置有一滑槽，所述滑槽中贯通设置有一导柱，所述导柱上设置有一顶块；所述顶块的其中一侧上连接有一推杆，所述顶块的另一侧靠接有一压力弹簧，所述压力弹簧套设在所述导柱外，所述压力弹簧侧方临近于所述顶块设置有一出料限位开关，所述出料限位开关的收拢触发弹片自然展开在所述顶块的后侧方。本实用新型在推杆推送爪链出现堵塞不能正常出料情况时，推杆克服弹簧压力而随着顶块在导柱上向后相对于往复基座后退，从而顶块能够碰触到收拢触发弹片，当出料限位开关的收拢触发弹片被压合收拢后就触发开关工作去切断总电源。
Description
技术领域
[0001] 本实用新型涉及爪链制造机技术领域，更具体地说是一种爪链制造机出料异常停电保护装置。
背景技术
[0002] 爪链，用铜带材料冲压成型，内镶嵌锆石，样式新颖美观，深受消费者喜爱。
[0003]目前，市面上制造爪链的机器十几年前就已经实用新型出来，因其性能稳定、生产效率高、机器结构简单、投入成本低，所以它一直在未被淘汰，反而在饰品行业中应用广泛。
[0004] 上述提到的爪链制造机，结构类似于已公开授权的专利ZL00125045.0,因为这种爪链制造机设计出来的比较早，所以或多或少在功能上还是有需要补充完善的地方，比如爪链制造过程中出现异常，爪链制造机不能够及时作出反应，而致使爪链制造机做无用功，现实中，一个车间布置有多台这种爪链制造机，厂家不可能一台爪链制造机配置一个工作人员来值守，所以一旦其中有几台出现工作异常，如不能够及时被发现，就会造成能耗浪费，生产效率降低，企业的投入成本也会增加。所以爪链制造机上要增加一些功能装置，从而解决对于一些常规异常问题作出及时应急处理。
实用新型内容
[0005] 本实用新型的目的在于克服现有技术爪链制造机一旦工作出现异常而自身不能作出及时应急处理，最终造成能耗浪费，生产效率降低，企业投入成本增加等众多缺陷，提供一种性能稳定、结构可靠、判断准确、响应迅速的爪链制造机出料异常停电保护装置。
[0006] 为了达到以上目的，本实用新型是通过以下技术方案实现的:一种爪链制造机出料异常停电保护装置，包括一机台，所述机台上设置有一成型模，所述成型模的一侧设置有将成品爪链推送出料的推送装置，其特征在于，所述推送装置包括一动力滑块和一推杆，动力滑块连接有一往复基座，所述往复基座内设置有一滑槽，所述滑槽中贯通设置有一导柱，所述导柱上设置有一顶块；所述推杆连接在所述顶块的其中一侧上，所述顶块的另一侧靠接有一压力弹簧，所述压力弹簧套设在所述导柱外，所述压力弹簧侧方临近于所述顶块设置有一出料限位开关，所述出料限位开关的收拢触发弹片自然展开在所述顶块的后侧方，所述出料限位开关与所述机台上的总电源相连接。
[0007] 本实用新型检测爪链推送出料是否异常的原理也很简单，就是当被推送堵塞情况发生时，推杆不能往前而往后逐渐位移而压合出料限位开关的收拢触发弹片，当出料限位开关的收拢触发弹片被压合收拢后就触发开关工作去切断总电源。
[0008] 但是为了实现这个原理，原爪链制造机的推送装置需要做出改进，具体是因为推杆是往复运动，而正常情况下它的返回动作是向后运动的，这个动作不能让其触发出料限位开关，所以推杆要与出料限位开关同步实现往复，而推杆要在异常情况下相对于出料限位开关而做出位移才能触发出料限位开关。因此，基于上述目的，本实用新型将动力滑块前不是直接连了一个推杆，而是在两者之间加入了往复基座、导柱、弹簧和顶块等结构，往复基座实现推杆和出料限位开关同步往复运动，在出现爪链堵塞情况下时，推杆克服弹簧压力而随着顶块在导柱上向后相对于往复基座后退位移，从而顶块能够碰触到收拢触发弹片，而逐渐压合收拢触发弹片从而触发出料限位开关，为了保证推杆正常工作下往前推送爪链的推力，所以需要加入弹簧的阻力来保持。这里弹簧的压力要大于推杆推送爪链的推力。
[0009] 作为优选，所述出料限位开关连接有一自带电源的蜂鸣器。
[0010] 当出料限位开关的收拢触发弹片被压合收拢后就触发开关工作去切断总电源，也触发蜂鸣器响起报警，因为蜂鸣器自带电源，所以爪链制造机总电源被切断也正常报警。
[0011] 有益效果:本实用新型在推杆推送爪链出现堵塞不能正常出料情况时，推杆克服弹簧压力而随着顶块在导柱上向后相对于往复基座后退位移，从而顶块能够碰触到收拢触发弹片，当出料限位开关的收拢触发弹片被压合收拢后就触发开关工作去切断总电源。
附图说明
[0012] 图1为本实用新型的应用结构示意图；
[0013] 图2为本实用新型附加送料停电保护装置的结构示意图；
[0014] 图3为本实用新型的结构示意图。
[0015] 图中:1-机台，2-冲压模，3-成型模，4-料盘，5-铜带，6_进料限位开关，7_出料限位开关，8-斜支撑，9-立柱，10-压舌，11-进料夹，12-推送装置，13-动力滑块，14-往复基座，15-滑槽，16-导柱，17-顶块，18-压力弹簧，19-推杆，61-弹起触发弹片，71-收拢触发弹片。
具体实施方式
[0016] 为了使本实用新型的技术手段、创作特征与达成目的易于明白理解，以下结合具体实施例进一步阐述本实用新型。
[0017] 实施例:如图1所示，一种爪链制造机出料异常停电保护装置，包括机台1，机台I上设置有一冲压模2和一成型模3，机台I的一侧设置有一料盘4，料盘4向成型模3供给铜带5，机台I上在进料端于料盘4和成型模3之间设置有一检测铜带5传送是否异常的进料限位开关6，进料限位开关6与机台I上的总电源相连接，进料限位开关6连接有一自带电源的蜂鸣器(图中未示出)。成型模3的一侧设置有将成品爪链推送出料的推送装置12，推送装置12上设置有一检测推送爪链出料是否异常的出料限位开关7，出料限位开关7与机台I上的总电源相连接，出料限位开关7也连接有一自带电源的蜂鸣器(图中也未示出)。
[0018] 如图2所示，机台I的一侧设置有一斜支撑8，料盘4设置于斜支撑8上，斜支撑8中部上设置有一立柱9，立柱9的顶端上抵至铜带5下沿，进料限位开关6设置于立柱9的顶端端面上，进料限位开关6的弹起触发弹片61收拢被压合在铜带5下沿。立柱9的顶端侧缘上设置有一迂回到铜带5的上沿并对铜带5进行限高的压舌10，在机台I上设置有一与压舌10在同一水平线上并由铜带5穿过的进料夹11，进料限位开关6的弹起触发弹片61设置于压舌10和进料夹11之间穿过的铜带5下沿。
[0019] 如图3所示，推送装置12包括一动力滑块13，动力滑块13连接有一往复基座14，往复基座14内设置有一滑槽15，滑槽15中贯通设置有一导柱16，导柱16上设置有一顶块17 ;顶块17 —侧连接有一推杆19，另一侧靠接有一压力弹簧18，压力弹簧18套设在导柱16夕卜，推杆19贯穿至滑槽15外并延伸通入成型模3中；出料限位开关7设置于压力弹簧18侧方并临近顶块17，出料限位开关7的收拢触发弹片71自然展开在顶块17的后侧方。
[0020] 实用:送料阶段停电保护:铜带压迫着进料限位开关的弹起触发弹片，当铜带传送完毕后，这种压迫作用就消失，从而进料限位开关的弹起触发弹片被自由弹起并触发开关工作去切断总电源。
[0021] 出料阶段停电保护:在推杆推送爪链出现堵塞不能正常出料情况时，推杆克服弹簧压力而随着顶块在导柱上向后相对于往复基座后退位移，从而顶块能够碰触到收拢触发弹片，当出料限位开关的收拢触发弹片被压合收拢后就触发开关工作去切断总电源。
[0022] 以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等同物界定。
Claims (2)
1.一种爪链制造机出料异常停电保护装置，包括一机台，所述机台上设置有一成型模，所述成型模的一侧设置有将成品爪链推送出料的推送装置，其特征在于，所述推送装置包括一动力滑块和一推杆，动力滑块连接有一往复基座，所述往复基座内设置有一滑槽，所述滑槽中贯通设置有一导柱，所述导柱上设置有一顶块；所述推杆连接在所述顶块的其中一侧上，所述顶块的另一侧靠接有一压力弹簧，所述压力弹簧套设在所述导柱外，所述压力弹簧侧方临近于所述顶块设置有一出料限位开关，所述出料限位开关的收拢触发弹片自然展开在所述顶块的后侧方，所述出料限位开关与所述机台上的总电源相连接。
2.根据权利要求1所述的爪链制造机出料异常停电保护装置，其特征在于，所述出料限位开关连接有一自带电源的蜂鸣器。
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