CN204160305U - A kind of sealing ring grinding trimmer - Google Patents
A kind of sealing ring grinding trimmer Download PDFInfo
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- CN204160305U CN204160305U CN201420598439.4U CN201420598439U CN204160305U CN 204160305 U CN204160305 U CN 204160305U CN 201420598439 U CN201420598439 U CN 201420598439U CN 204160305 U CN204160305 U CN 204160305U
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- grinding
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- shaft
- sealing ring
- gearbox
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- 238000007789 sealing Methods 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 8
- 238000009966 trimming Methods 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及铁路货车制动系统零部件加工设备,具体为一种密封圈研磨修边机。 The utility model relates to a processing equipment for parts and components of a railway freight car brake system, in particular to a grinding and trimming machine for sealing rings.
背景技术 Background technique
铁路货车制动系统用的E型密封圈在硫化工序完成后,在模具分型面或多或少都会留有胶边,需要经过打磨修边才能得到合格的产品。 After the vulcanization process is completed, the E-shaped sealing ring used in the braking system of railway freight cars will have more or less rubber edges on the parting surface of the mold, which needs to be polished and trimmed to obtain qualified products.
目前的生产过程中,通常采用的修边方式为人工手动修剪或利用液氧冷冻修边机修边。手工修剪时,效率低下,产品很容易被剪坏,造成不良产品,影响产品的整体质量;利用液氧冷冻修边机会造成研磨粒料在E型圈间隙中的大量残留,清除极其困难,费时费力,并且无法满足产品的要求。 In the current production process, the trimming method usually used is manual trimming or trimming with a liquid oxygen freezing trimming machine. When trimming manually, the efficiency is low, and the product is easily damaged by cutting, resulting in defective products and affecting the overall quality of the product; the use of liquid oxygen freezing and trimming will cause a large amount of abrasive particles to remain in the gap between the E-rings, which is extremely difficult and time-consuming to remove It is laborious and cannot meet the requirements of the product.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、使用方便、运行稳定的密封圈研磨修边机。 The technical problem to be solved by the utility model is to provide a sealing ring grinding and trimming machine with simple structure, convenient use and stable operation.
本实用新型采用如下技术方案: The utility model adopts the following technical solutions:
一种密封圈研磨修边机,其包括底座、固定设置于底座上的电机、与电机传动连接的变速箱、设置于变速箱的输出轴上的研磨装置以及固定设置于底座上用于支撑研磨装置的顶紧装置; A sealing ring grinding and trimming machine, which includes a base, a motor fixed on the base, a gearbox connected to the motor transmission, a grinding device arranged on the output shaft of the gearbox, and a grinding device fixed on the base for supporting the grinding the jacking device of the device;
所述研磨装置包括与变速箱的输出轴同轴固定设置的外边研磨轴和同轴固设于所述外边研磨轴的内边研磨轴,所述外边研磨轴上活动设置有两个以上的定位圈,所述内边研磨轴上设置有布砂轮。 The grinding device includes an outer grinding shaft fixed coaxially with the output shaft of the gearbox and an inner grinding shaft coaxially fixed on the outer grinding shaft, and more than two positioning positions are movable on the outer grinding shaft. ring, and a cloth grinding wheel is arranged on the inner grinding shaft.
进一步的,所述的顶紧装置包括固定设置于底座上的顶杆基座和设置于顶杆基座上的顶杆,所述顶杆通过固定设置于顶杆基座上的两个固定耳板支撑,所述顶杆上设置有拨动顶杆水平滑动的拨动档杆,顶杆顶端设置有一锥形的顶头,所述顶头和顶杆之间设置有轴承,所述顶杆基座上设置有与拨动挡杆对应的卡位柱。 Further, the jacking device includes a jack rod base fixed on the base and a jack pin set on the jack pin base, and the jack pin is fixed through two fixing ears fixed on the jack pin base. plate support, the ejector rod is provided with a toggle lever for horizontally sliding the ejector rod, a tapered head is arranged at the top of the ejector rod, a bearing is arranged between the ejector head and the ejector rod, and the ejector rod base A clamping post corresponding to the toggle lever is arranged on the top.
进一步的,所述的外边研磨轴上设置有平衡轮。 Further, a balance wheel is provided on the outer grinding shaft.
进一步的,所述的电机的输出轴上设置有主动轮,所述变速箱的输入轴上设置有与主动轮对应的从动轮,所述主动轮和从动轮通过皮带传动连接。 Further, the output shaft of the motor is provided with a driving wheel, and the input shaft of the gearbox is provided with a driven wheel corresponding to the driving wheel, and the driving wheel and the driven wheel are connected through a belt drive.
进一步的,所述底座上设置有用于遮挡主动轮、皮带和从动轮的防护罩。 Further, the base is provided with a protective cover for covering the driving wheel, the belt and the driven wheel.
本实用新型的积极效果如下: The positive effect of the utility model is as follows:
本实用新型结构简单。在变速箱的输出轴上同时设置有外边研磨装置和内边研磨装置,使用过程中可以同时对E型密封圈的外边和内边进行研磨修整,大大提噶了工作效率和产品的质量。外边研磨轴上套置两个以上的定位圈,通过两个定位圈夹持一个密封圈,能够是密封圈放置平整,研磨过程中防止密封圈变形和移动位置,能够保证研磨修边的质量和效率。 The utility model is simple in structure. The output shaft of the gearbox is equipped with an outer grinding device and an inner grinding device at the same time. During use, the outer and inner sides of the E-shaped sealing ring can be ground and trimmed at the same time, which greatly improves the work efficiency and product quality. Two or more positioning rings are set on the outer grinding shaft, and a sealing ring is clamped by the two positioning rings, so that the sealing ring can be placed flat, and the deformation and movement of the sealing ring can be prevented during the grinding process, which can ensure the quality and quality of grinding and trimming. efficiency.
通过顶紧装置对研磨装置的自由端进行顶紧和支撑,保证在研磨过程中外边研磨轴和内边研磨轴不会发生弯曲和晃动,是设备稳定运行,确保产品的质量。顶头与顶杆之间设置轴承,使顶头自由转动,不会使顶紧装置阻碍到研磨装置的正常运转。 The free end of the grinding device is tightened and supported by the clamping device to ensure that the outer grinding shaft and the inner grinding shaft will not bend and shake during the grinding process, so that the equipment can run stably and ensure the quality of the product. A bearing is arranged between the plug and the ejector rod, so that the plug can rotate freely, and the clamping device will not hinder the normal operation of the grinding device.
平衡轮的设置也能够帮助研磨装置平稳运行,避免研磨过程中发生剧烈的晃动。 The setting of the balance wheel can also help the grinding device run smoothly and avoid violent shaking during the grinding process.
附图说明 Description of drawings
附图1为本实用新型结构示意图; Accompanying drawing 1 is the structural representation of the utility model;
附图2为本实用新型外边研磨轴的结构示意图; Accompanying drawing 2 is the structural representation of the outer grinding shaft of the utility model;
附图3为图1中A部的放大结构示意图。 Accompanying drawing 3 is the enlarged structure diagram of part A in Fig. 1 .
在附图中:1底座、2电机、3主动轮、4皮带、5从动轮、6变速箱、7平衡轮、8外边研磨轴、9顶杆基座、10顶杆、11定位圈、12布砂轮、13顶头、14卡位柱、15固定耳板、16拨动挡杆、17内边研磨轴。 In the accompanying drawings: 1 base, 2 motors, 3 driving wheels, 4 belts, 5 driven wheels, 6 gearboxes, 7 balance wheels, 8 outer grinding shafts, 9 ejector pin bases, 10 ejector pins, 11 positioning rings, 12 Cloth grinding wheel, 13 plugs, 14 clamping columns, 15 fixed lugs, 16 toggle bar, 17 inner grinding shaft.
具体实施方式 Detailed ways
下面结合附图1-3和具体实施方式对本实用新型作进一步详细的描述。 Below in conjunction with accompanying drawing 1-3 and specific embodiment, the utility model is described in further detail.
如附图1所示的一种密封圈研磨修边机,其包括底座1、固定设置于底座1上的电机2、与电机2传动连接的变速箱6、设置于变速箱6的输出轴上的研磨装置以及固定设置于底座1上用于支撑研磨装置的顶紧装置。 A kind of sealing ring grinding and trimming machine as shown in accompanying drawing 1, it comprises base 1, the motor 2 that is fixedly arranged on base 1, the gearbox 6 that is connected with motor 2 transmission, is arranged on the output shaft of gearbox 6 The grinding device and the clamping device fixedly arranged on the base 1 for supporting the grinding device.
如附图2、3所示,所述研磨装置包括与变速箱6的输出轴同轴固定设置的外边研磨轴8和同轴固设于所述外边研磨轴8的内边研磨轴17,所述外边研磨轴8上活动设置有两个以上的定位圈11,所述内边研磨轴17上设置有布砂轮12。 As shown in the accompanying drawings 2 and 3, the grinding device includes an outer grinding shaft 8 coaxially fixed with the output shaft of the gearbox 6 and an inner grinding shaft 17 coaxially fixed on the outer grinding shaft 8, so Two or more positioning rings 11 are movable on the outer grinding shaft 8, and a cloth grinding wheel 12 is arranged on the inner grinding shaft 17.
其中,所述的定位圈11与外边研磨轴8为过盈配合,定位圈11套置与外边研磨轴8上,能够拆装,但不能自由活动,因此,两个定位圈11之间可夹持一个套在外边研磨轴8上的E型密封圈,外边研磨轴8随着变速箱6的输出轴转动时,手持研磨头对旋转的E型密封圈进行研磨,效率高,并且产品研磨的质量好。所述的内边研磨轴17直径小于外边研磨轴8,布砂轮12也称百叶轮,将研磨好外边的E型密封圈移置布砂轮12处,手工抻住密封圈使转动的布砂轮对密封圈的内边进行研磨。 Wherein, the positioning ring 11 is an interference fit with the outer grinding shaft 8, and the positioning ring 11 is sleeved on the outer grinding shaft 8, and can be disassembled, but cannot move freely. Therefore, the two positioning rings 11 can be clamped Hold an E-shaped sealing ring set on the outer grinding shaft 8. When the outer grinding shaft 8 rotates with the output shaft of the gearbox 6, the hand-held grinding head grinds the rotating E-shaped sealing ring, which has high efficiency and the product is ground. Good quality. The diameter of the inner grinding shaft 17 is smaller than that of the outer grinding shaft 8, and the cloth grinding wheel 12 is also called a shutter wheel. The E-shaped sealing ring on the outside is ground to the cloth grinding wheel 12, and the sealing ring is manually stretched to make the rotating cloth grinding wheel The inner edge of the sealing ring is ground.
如附图2所示,所述的顶紧装置包括固定设置于底座1上的顶杆基座9和设置于顶杆基座9上的顶杆10,所述顶杆10通过固定设置于顶杆基座9上的两个固定耳板15支撑,顶杆10能够水平滑动,所述顶杆10上设置有拨动顶杆10水平滑动的拨动档杆16,拨动档杆16位于两固定耳板15之间,顶杆10顶端设置有一锥形的顶头13,所述顶头13和顶杆10之间设置有轴承,所述顶杆基座9上设置有与拨动挡杆16对应的卡位柱14。顶头13和内边研磨轴17的端部对应,参见附图1和附图3,向右推动顶杆10,使拨动挡杆16通过卡位柱14卡位,锥形的顶头13顶住内边研磨轴17,内边研磨轴17上设置有与锥形顶头13相适配的锥形凹槽。通过拨动挡杆16向左推动顶杆10,顶头13和内边研磨轴17脱离,即可取下密封圈和定位圈11。 As shown in the accompanying drawing 2, the described jacking device comprises a jack rod base 9 fixedly arranged on the base 1 and a jack rod 10 arranged on the jack pin base 9, and the jack rod 10 is fixedly arranged on the jack rod Supported by two fixed ear plates 15 on the rod base 9, the push rod 10 can slide horizontally. The push rod 10 is provided with a toggle lever 16 for horizontally sliding the push rod 10, and the toggle lever 16 is located on the two sides. Between the fixed ear plates 15, a tapered head 13 is provided at the top of the push rod 10, a bearing is provided between the top head 13 and the push rod 10, and a bearing corresponding to the toggle bar 16 is provided on the push rod base 9. The clamp post 14. The plug 13 corresponds to the end of the inner grinding shaft 17, see attached drawings 1 and 3, push the ejector rod 10 to the right, so that the toggle bar 16 is locked by the clamping column 14, and the tapered plug 13 withstands the The inner grinding shaft 17 is provided with a tapered groove matching the tapered plug 13 . Push the ejector rod 10 to the left by moving the blocking rod 16, and the plug 13 and the inner grinding shaft 17 are disengaged, and the sealing ring and the positioning ring 11 can be taken off.
如附图1所示,所述的外边研磨轴8上设置有平衡轮7,所述平衡轮7位于外边研磨轴8与变速箱6的输出轴连接处。所述的电机2的输出轴上设置有主动轮3,所述变速箱6的输入轴上设置有与主动轮3对应的从动轮5,所述主动轮3和从动轮5通过皮带4传动连接。 As shown in FIG. 1 , the outer grinding shaft 8 is provided with a balance wheel 7 , and the balance wheel 7 is located at the connection between the outer grinding shaft 8 and the output shaft of the gearbox 6 . The output shaft of the motor 2 is provided with a driving wheel 3, and the input shaft of the gearbox 6 is provided with a driven wheel 5 corresponding to the driving wheel 3, and the driving wheel 3 and the driven wheel 5 are connected by a belt 4 transmission .
所述底座1上设置有用于遮挡主动轮3、皮带4和从动轮5的防护罩(图未示出),防止操作过程中传动装置伤害的工作人员。 The base 1 is provided with a protective cover (not shown) for covering the driving pulley 3, the belt 4 and the driven pulley 5, so as to prevent workers from being injured by the transmission device during operation.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的精神和范围。 Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention .
Claims (5)
Priority Applications (1)
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CN201420598439.4U CN204160305U (en) | 2014-10-16 | 2014-10-16 | A kind of sealing ring grinding trimmer |
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CN201420598439.4U CN204160305U (en) | 2014-10-16 | 2014-10-16 | A kind of sealing ring grinding trimmer |
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CN204160305U true CN204160305U (en) | 2015-02-18 |
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CN201420598439.4U Expired - Lifetime CN204160305U (en) | 2014-10-16 | 2014-10-16 | A kind of sealing ring grinding trimmer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217174A (en) * | 2016-08-30 | 2016-12-14 | 江苏同庆车辆配件有限公司 | A kind of automatic edge trimming machine of Freight Car Braking System sealing ring |
CN106239271A (en) * | 2016-08-31 | 2016-12-21 | 江苏同庆车辆配件有限公司 | A kind of Ginding process for railway freight-car part |
CN106346330A (en) * | 2016-08-31 | 2017-01-25 | 江苏同庆车辆配件有限公司 | Edge grinding device for railway freight car parts |
-
2014
- 2014-10-16 CN CN201420598439.4U patent/CN204160305U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217174A (en) * | 2016-08-30 | 2016-12-14 | 江苏同庆车辆配件有限公司 | A kind of automatic edge trimming machine of Freight Car Braking System sealing ring |
CN106217174B (en) * | 2016-08-30 | 2017-12-22 | 江苏同庆车辆配件有限公司 | A kind of automatic edge trimming machine of Freight Car Braking System sealing ring |
CN106239271A (en) * | 2016-08-31 | 2016-12-21 | 江苏同庆车辆配件有限公司 | A kind of Ginding process for railway freight-car part |
CN106346330A (en) * | 2016-08-31 | 2017-01-25 | 江苏同庆车辆配件有限公司 | Edge grinding device for railway freight car parts |
CN106346330B (en) * | 2016-08-31 | 2018-08-07 | 江苏同庆车辆配件有限公司 | A kind of railway freight-car part edging device |
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Address after: City Street East Xinji city 052360 Hebei city of Shijiazhuang Province Patentee after: HEBEI TENGYUE RAILWAY EQUIPMENT CO.,LTD. Address before: City Street East Xinji city 052360 Hebei city of Shijiazhuang Province Patentee before: HEBEI XINJI TENGYUE INDUSTRIAL CO.,LTD. |
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Effective date of registration: 20230616 Address after: 050000 No. 0159 Shifu East Street, Xinji City, Shijiazhuang City, Hebei Province Patentee after: HEBEI TENGYUE RAILWAY EQUIPMENT CO.,LTD. Patentee after: Hebei Tengyue Railway Vehicle Parts Technology Co.,Ltd. Address before: 052360 eastern section of Shifu street, Xinji City, Shijiazhuang, Hebei Patentee before: HEBEI TENGYUE RAILWAY EQUIPMENT CO.,LTD. |
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Granted publication date: 20150218 |