CN204159611U - A photovoltaic panel cleaner - Google Patents
A photovoltaic panel cleaner Download PDFInfo
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- CN204159611U CN204159611U CN201420470797.7U CN201420470797U CN204159611U CN 204159611 U CN204159611 U CN 204159611U CN 201420470797 U CN201420470797 U CN 201420470797U CN 204159611 U CN204159611 U CN 204159611U
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- detergent container
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- gear shaft
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Abstract
本实用新型公开了一种光伏电池板清洁器,主要包括清洗单元及行走单元;行走单元包括一对分别固定在太阳能电池板左右边缘上的齿条及分别与齿条配合的两个齿轮,两齿轮分别安装在一齿轮轴的两端,在齿轮与齿轮轴之间设置有轴承;清洗单元包括刮刀及洗涤剂承装箱;刮刀安装在齿轮轴上,在刮刀的两侧各设置有一排喷头,喷头管路与洗涤剂承装箱连接,洗涤剂承装箱内设置有潜水泵齿轮通过电机驱动,电机固定在齿轮外侧的齿轮箱上。本实用新型通过控制电机的正反转带动刮刀沿着电池板做往复运动,喷头对电池板喷射洗涤剂后通过刮刀刮擦,结构简单,自动化清洗,有效的提高电池板的发电量。
The utility model discloses a photovoltaic panel cleaner, which mainly includes a cleaning unit and a walking unit; the walking unit includes a pair of racks respectively fixed on the left and right edges of the solar panel and two gears respectively matched with the racks, the two gears are respectively installed at the two ends of a gear shaft, and a bearing is arranged between the gear and the gear shaft; the cleaning unit includes a scraper and a detergent container; the scraper is installed on the gear shaft, and a row of nozzles are arranged on both sides of the scraper, and the nozzle pipeline is connected to the detergent container, and a submersible pump gear is arranged in the detergent container, which is driven by a motor, and the motor is fixed on the gear box outside the gear. The utility model drives the scraper to reciprocate along the solar panel by controlling the forward and reverse rotation of the motor, and the nozzle sprays detergent on the solar panel and then scrapes it through the scraper. It has a simple structure, automatic cleaning, and effectively improves the power generation of the solar panel.
Description
技术领域 technical field
本实用新型涉及光伏发电领域,具体涉及一种光伏电池板清洁器。 The utility model relates to the field of photovoltaic power generation, in particular to a photovoltaic battery board cleaner.
背景技术 Background technique
光伏发电对于目前正以前所未有的速度广泛普及,世界各地的大型光伏发电站建设的速度也明显加快,在大家都在为光伏发电成本价格快速下降而欣喜的时候,却很少有人提及光伏发电的后期清洁维护费用问题。我国的光伏发电大都选在光照条件好、土地使用费用低的西北部,以求得最大的发电效益。但是西部地区却也大都存在着风沙大、尘土多的问题。这些沙尘积聚在光伏电池板上,严重地影响了发电效率,而如何解决这个问题,现在却没有很好的办法。 Photovoltaic power generation is widely popularized at an unprecedented speed, and the speed of construction of large-scale photovoltaic power stations around the world is also significantly accelerated. When everyone is delighted by the rapid decline in the cost and price of photovoltaic power generation, few people mention photovoltaic power generation. Post-cleaning and maintenance costs. Most of my country's photovoltaic power generation is selected in the northwest where the lighting conditions are good and the land use cost is low, in order to maximize the power generation efficiency. However, most of the western regions also have the problem of heavy wind and sand and a lot of dust. The dust accumulates on the photovoltaic panels, which seriously affects the power generation efficiency, but there is no good way to solve this problem.
实用新型内容 Utility model content
为了解决上述技术问题,本实用新型提供一种光伏电池板清洁器,该清洁器能够有效的对光伏电池板上的沙尘进行清理,提高光伏电池板的发电量。 In order to solve the above technical problems, the utility model provides a photovoltaic panel cleaner, which can effectively clean the dust on the photovoltaic panel and increase the power generation of the photovoltaic panel.
本实用新型的目的通过以下技术方案来具体实现: The purpose of the utility model is realized through the following technical solutions:
一种光伏电池板清洁器,主要包括清洗单元及行走单元;所述行走单元包括一对分别固定在太阳能电池板左右边缘上的齿条及分别与齿条配合的两个齿轮,两齿轮分别安装在一齿轮轴的两端,在齿轮与齿轮轴之间设置有轴承;所述清洗单元包括刮刀及洗涤剂承装箱;所述刮刀安装在齿轮轴上,在刮刀的两侧各设置有一排喷头,喷头管路与洗涤剂承装箱连接,洗涤剂承装箱内设置有潜水泵,所述齿轮通过电机驱动,电机固定在齿轮外侧的齿轮箱上。 A photovoltaic battery panel cleaner, mainly including a cleaning unit and a walking unit; the walking unit includes a pair of racks respectively fixed on the left and right edges of the solar panel and two gears respectively matched with the racks, and the two gears are respectively installed At both ends of a gear shaft, bearings are provided between the gear and the gear shaft; the cleaning unit includes a scraper and a detergent container; the scraper is installed on the gear shaft, and a row of The nozzle and the pipeline of the nozzle are connected with the detergent container, and the detergent container is provided with a submersible pump. The gear is driven by a motor, and the motor is fixed on the gear box outside the gear.
进一步的,所述刮刀的顶端设置有调节器,所述调节器包括螺钉及弹簧,所述弹簧压接在刮刀与螺钉之间。 Further, an adjuster is provided on the top of the scraper, and the adjuster includes a screw and a spring, and the spring is pressed between the scraper and the screw.
进一步的,清洁器还包括控制板,所述两排喷头的连接管路内各设置有一电磁单向阀,两电磁单向阀均与控制板电连接,清洁器上下交替运行时,对应方向的电磁单向阀打开,另一电磁单向阀关闭。 Further, the cleaner also includes a control board, each of the connecting pipelines of the two rows of nozzles is provided with an electromagnetic one-way valve, and the two electromagnetic one-way valves are electrically connected to the control board. The electromagnetic one-way valve opens, and the other electromagnetic one-way valve closes.
进一步的,所述洗涤剂承装箱内设置有液位传感器,液位传感器位于洗涤剂承装箱的底部,所述液位传感器与控制板电连接。 Further, a liquid level sensor is arranged in the detergent container, the liquid level sensor is located at the bottom of the detergent container, and the liquid level sensor is electrically connected to the control board.
进一步的,所述两排喷头的管路前端均设置有行程开关,所述行程开关与控制板电连接。 Further, the front ends of the pipelines of the two rows of nozzles are all provided with travel switches, and the travel switches are electrically connected to the control board.
进一步的,所述控制板上设置有定时器,定时清洗电池板。 Further, the control board is provided with a timer to regularly clean the battery board.
本实用新型一种光伏电池板清洁器,行走单元的齿轮及齿条相配合通过电机驱动,清洗单元的刮刀位于齿轮轴上,齿轮与齿轮轴之间设置有轴承,控制电机的正反转带动刮刀沿着电池板做上下往复运动,刮刀两侧的喷头对电池板喷射洗涤剂后通过刮刀刮擦,对电池板进行清洁,结构简单,自动化清洗,节省人力物力,有效的提高电池板的发电量;在刮刀顶端设置有调节器,调解刮刀与电池板的接触压力,便于更好的刮擦电池板表面的灰尘;控制板上的定时器,使得清洁器在使用时按照时间锁定清扫太阳能电池板即可。 The utility model relates to a photovoltaic battery panel cleaner, the gear and the rack of the walking unit are matched and driven by a motor, the scraper of the cleaning unit is located on the gear shaft, and a bearing is arranged between the gear and the gear shaft to control the forward and reverse driving of the motor. The scraper reciprocates up and down along the battery board. The nozzles on both sides of the scraper spray detergent on the battery board and then scrape the battery board through the scraper to clean the battery board. The structure is simple, automatic cleaning, saving manpower and material resources, and effectively improving the power generation of the battery board. There is a regulator on the top of the scraper to adjust the contact pressure between the scraper and the solar panel, so as to better scrape the dust on the surface of the solar panel; the timer on the control board allows the cleaner to lock and clean the solar battery according to the time when it is in use board.
附图说明 Description of drawings
下面根据附图和实施例对本实用新型作进一步详细说明。 The utility model will be described in further detail below according to the accompanying drawings and embodiments.
图1是本实用新型一种光伏电池板清洁器的结构示意图; Fig. 1 is a schematic structural view of a photovoltaic battery panel cleaner of the present invention;
图2是本实用新型一种光伏电池板清洁器的俯视结构示意图。 Fig. 2 is a top view structure schematic diagram of a photovoltaic battery panel cleaner of the present invention.
图中:1-太阳能电池板;2-齿条;3-齿轮;4-齿轮轴;5-刮刀;6-洗涤剂承装箱;7-喷头;8-潜水泵;9-电机;10-齿轮箱;11-弹簧;12-螺钉;13-控制板;14-电磁单向阀;15-液位传感器;16-行程开关。 In the figure: 1- solar panel; 2- rack; 3- gear; 4- gear shaft; 5- scraper; 6- detergent container; 7- nozzle; 8- submersible pump; Gear box; 11-spring; 12-screw; 13-control panel; 14-electromagnetic one-way valve; 15-liquid level sensor; 16-travel switch.
具体实施方式 Detailed ways
如图1-2所示,本实用新型实施例所述的一种光伏电池板清洁器,主要包括清洗单元及行走单元;行走单元包括一对分别固定在太阳能电池板1左右边缘上的齿条2及分别与齿条2配合的两个齿轮3,两齿轮3分别安装在一齿轮轴4的两端,在齿轮3与齿轮轴4之间设置有轴承(图未示);清洗单元包括刮刀5及洗涤剂承装箱6;刮刀5安装在齿轮轴4上,在刮刀5的两侧各设置有一排喷头7,喷头7管路与洗涤剂承装箱6连接,洗涤剂承装箱6安装在地面上且靠近太阳能电池板的架子,洗涤剂承装箱6内设置有潜水泵8,齿轮3通过电机9驱动沿着齿条2往复运动,电机9固定在齿轮3外侧的齿轮箱10上。 As shown in Figure 1-2, a photovoltaic battery panel cleaner described in the embodiment of the present invention mainly includes a cleaning unit and a walking unit; the walking unit includes a pair of racks respectively fixed on the left and right edges of the solar panel 1 2 and two gears 3 that cooperate with the rack 2 respectively, and the two gears 3 are respectively installed at both ends of a gear shaft 4, and a bearing (not shown) is arranged between the gear 3 and the gear shaft 4; the cleaning unit includes a scraper 5 and the detergent container 6; the scraper 5 is installed on the gear shaft 4, and a row of nozzles 7 are respectively arranged on both sides of the scraper 5, and the pipelines of the nozzles 7 are connected with the detergent container 6, and the detergent container 6 Installed on the ground and close to the shelf of the solar panel, the detergent container 6 is provided with a submersible pump 8, the gear 3 is driven by the motor 9 to reciprocate along the rack 2, and the motor 9 is fixed on the gear box 10 outside the gear 3 superior.
一种优选的实施方式,刮刀5的顶端设置有调节器,调节器包括螺钉12及弹簧11,齿轮轴4上设置有插槽,刮刀5插接在插槽内,螺钉12旋接在齿轮轴4的上方,弹簧11压接在刮刀5与螺钉12之间,通过螺钉12的拧紧的长度来调节压力,螺钉12旋下的越长,压弹簧11越紧,刮刀5与太阳能电池板1的接触压力就越大,同时在刮刀5上部设置有弹簧11可以起到缓冲的作用,当电池板1上有较大的硬质粉尘或污染块时,可以避免将刮刀5损坏。 A preferred embodiment, the top of the scraper 5 is provided with an adjuster, the adjuster includes a screw 12 and a spring 11, a slot is provided on the gear shaft 4, the scraper 5 is inserted into the slot, and the screw 12 is screwed on the gear shaft Above 4, the spring 11 is crimped between the scraper 5 and the screw 12, and the pressure is adjusted by the tightening length of the screw 12. The longer the screw 12 is unscrewed, the tighter the compression spring 11 is, and the connection between the scraper 5 and the solar panel 1 The greater the contact pressure is, the spring 11 is arranged on the upper part of the scraper 5 to act as a buffer. When there is relatively large hard dust or pollution on the battery plate 1, the scraper 5 can be avoided from being damaged.
优选的,清洁器还包括控制板13,两排喷头5是在两硬质管路上开设的喷口,通过橡胶软管与洗涤剂承装箱6内的潜水泵8连接,连接管路内各设置有一电磁单向阀14,两电磁单向阀14均与控制板13电连接,清洁器上下交替运行时,对应方向的电磁单向阀打开,另一电磁单向阀关闭,即清洁器在向上移动时,上管路单向阀打开,下管路单向阀关闭;在向下移动时,上管路单向阀关闭,下管路单向阀打开。 Preferably, the cleaner also includes a control panel 13, and the two rows of nozzles 5 are spouts provided on two hard pipelines, which are connected to the submersible pump 8 in the detergent container 6 through rubber hoses. There is an electromagnetic one-way valve 14, and the two electromagnetic one-way valves 14 are electrically connected with the control board 13. When the cleaner runs up and down alternately, the electromagnetic one-way valve in the corresponding direction is opened, and the other electromagnetic one-way valve is closed, that is, the cleaner is in the upward direction. When moving, the one-way valve of the upper pipeline is opened, and the one-way valve of the lower pipeline is closed; when moving downward, the one-way valve of the upper pipeline is closed, and the one-way valve of the lower pipeline is opened.
优选的,洗涤剂承装箱6内设置有液位传感器15,液位传感器15位于洗涤剂承装箱6的底部,液位传感器15与控制板13电连接,液位传感器15用于检测洗涤剂承装箱6内洗涤剂的余量,长时间清扫后,涤剂承装箱6中剩余的洗涤液不足以提供下一个循环的使用量时,整个系统停止工作。 Preferably, liquid level sensor 15 is arranged in detergent container 6, and liquid level sensor 15 is positioned at the bottom of detergent container 6, and liquid level sensor 15 is electrically connected with control panel 13, and liquid level sensor 15 is used for detecting washing. The residual amount of detergent in the detergent container 6, after cleaning for a long time, when the remaining washing liquid in the detergent container 6 is not enough to provide the consumption of the next cycle, the whole system stops working.
优选的,两排喷头7的管路前端均设置有行程开关16,行程开关16与控制板13电连接,便于自动控制电机9的正反转,进而控制刮刀5向上或向下往复运动。 Preferably, the front ends of the pipelines of the two rows of nozzles 7 are provided with a travel switch 16, and the travel switch 16 is electrically connected to the control board 13, so as to automatically control the forward and reverse rotation of the motor 9, and then control the upward or downward reciprocating movement of the scraper 5.
优选的,控制板13上设置有定时器,设定每次机器开始工作的时间和每次清洗间隔的时间,可以定时清洗电池板。 Preferably, the control board 13 is provided with a timer, which sets the time when the machine starts to work each time and the time between each cleaning, so that the battery board can be cleaned regularly.
本实用新型一种光伏电池板清洁器在使用时,有电池板自身作为电源,对整个清洗器进行供电,控制电机的正反转进而控制刮刀上下运行及两排对应喷头的交替开闭,对电池板进行清洗,结构简单,自动化清洗,节省人力物力,有效的提高电池板的发电量,洗涤剂余量不足时通过人工添加进行下一循环工作,刮刀由有机高分子材料制成,耐用性能强,且不会损伤电池板。 When a photovoltaic battery panel cleaner of the utility model is in use, the battery panel itself is used as a power source to supply power to the entire cleaner, control the positive and negative rotation of the motor, and then control the up and down movement of the scraper and the alternate opening and closing of two rows of corresponding nozzles. The battery board is cleaned, the structure is simple, automatic cleaning, saving manpower and material resources, effectively improving the power generation of the battery board, when the detergent balance is insufficient, the next cycle is performed by manually adding it, the scraper is made of organic polymer materials, durable performance Strong, and will not damage the battery board.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行调节,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 Finally, it should be noted that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, they can still understand the technical solutions described in the foregoing embodiments. Adjustment, or equivalent replacement of some of the technical features, within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., shall be included within the protection scope of the utility model.
Claims (6)
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| CN201420470797.7U CN204159611U (en) | 2014-08-20 | 2014-08-20 | A photovoltaic panel cleaner |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190668A (en) * | 2014-08-20 | 2014-12-10 | 吾满江·艾力 | A photovoltaic panel cleaner |
| CN107876449A (en) * | 2017-11-17 | 2018-04-06 | 沃玛新能源(江苏)有限公司 | The deashing device of photovoltaic module |
| CN109466092A (en) * | 2018-12-20 | 2019-03-15 | 北京大象和他的朋友们科技有限公司 | A kind of device and method of sheath lubricant rapid osmotic |
| CN108574453B (en) * | 2018-04-18 | 2021-01-01 | 安徽荣创芯科自动化设备制造有限公司 | Efficiency improving equipment of solar power generation equipment |
| CN115970950A (en) * | 2022-12-30 | 2023-04-18 | 成功科技(嘉兴)有限公司 | Surface antibacterial treatment device and process for manufacturing antibacterial outer wall aluminum plate |
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2014
- 2014-08-20 CN CN201420470797.7U patent/CN204159611U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190668A (en) * | 2014-08-20 | 2014-12-10 | 吾满江·艾力 | A photovoltaic panel cleaner |
| CN107876449A (en) * | 2017-11-17 | 2018-04-06 | 沃玛新能源(江苏)有限公司 | The deashing device of photovoltaic module |
| CN108574453B (en) * | 2018-04-18 | 2021-01-01 | 安徽荣创芯科自动化设备制造有限公司 | Efficiency improving equipment of solar power generation equipment |
| CN109466092A (en) * | 2018-12-20 | 2019-03-15 | 北京大象和他的朋友们科技有限公司 | A kind of device and method of sheath lubricant rapid osmotic |
| CN109466092B (en) * | 2018-12-20 | 2024-06-04 | 北京大象和他的朋友们科技有限公司 | Device and method for rapidly penetrating condom lubricant |
| CN115970950A (en) * | 2022-12-30 | 2023-04-18 | 成功科技(嘉兴)有限公司 | Surface antibacterial treatment device and process for manufacturing antibacterial outer wall aluminum plate |
| CN115970950B (en) * | 2022-12-30 | 2023-07-18 | 成功科技(嘉兴)有限公司 | Surface antibacterial treatment device and process for manufacturing antibacterial outer wall aluminum plate |
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Inventor after: Zhang Xiaoqun Inventor before: Wumanjiang Airy Inventor before: Pan Jiangru Inventor before: Lu Yayun Inventor before: He Long Inventor before: Yu Bin Inventor before: Zhang Yong Inventor before: Huang Yan |
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Effective date of registration: 20160824 Address after: 831400 the Xinjiang Uygur Autonomous Region petrochemical Midong District of Urumqi Road No. 220 building 205 room experiment Patentee after: Xinjiang Chen Hai Energy Technology Co., Ltd. Address before: 830000 Department of mechanical engineering, Xinjiang Institute of engineering, 236 Nanchang Road, the Xinjiang Uygur Autonomous Region, Urumqi Patentee before: Wumanjiang Airy Patentee before: Pan Jiangru Patentee before: Lu Yayun |
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