CN204152509U - The powerful cylinder of a kind of coal-winning machine - Google Patents
The powerful cylinder of a kind of coal-winning machine Download PDFInfo
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- CN204152509U CN204152509U CN201420617179.0U CN201420617179U CN204152509U CN 204152509 U CN204152509 U CN 204152509U CN 201420617179 U CN201420617179 U CN 201420617179U CN 204152509 U CN204152509 U CN 204152509U
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- drum body
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- 239000003245 coal Substances 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000005065 mining Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 1
- 238000005336 cracking Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
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Abstract
本实用新型涉及一种采煤机强力滚筒,包括滚筒体(8),组合主叶片(4),端盘(6),组合主叶片(4)尾部安装有小叶片(9),小叶片(9)底部与滚筒体(8)焊接固定;组合主叶片(4)内部设有进水通道(402),尾部侧面设有一组喷雾孔(401),喷雾孔(401)与进水通道(402)连通,喷雾方向沿滚筒体轴向;组合主叶片(4)上装有辅助叶片(2),辅助叶片(2)和组合主叶片(4)之间安装封板(3),组合主叶片(4)与滚筒体(8)之间固定设置筋板(5);端盘(6)焊接在滚筒体(8)上,端盘(6)外侧沿滚筒体轴向设有耐磨板(7)及端盘小截齿(10)。本实用新型增强了采煤机滚筒的强度和耐磨性,提高了滚筒的使用寿命。
The utility model relates to a powerful drum of a coal mining machine, which comprises a drum body (8), a combined main blade (4), an end plate (6), and a small blade (9) is installed at the tail of the combined main blade (4), and the small blade ( 9) The bottom and the drum body (8) are welded and fixed; the combined main blade (4) is provided with a water inlet channel (402) inside, and a group of spray holes (401) are provided on the side of the tail, and the spray holes (401) and the water inlet channel (402 ) connected, the spraying direction is along the axis of the drum body; the combined main blade (4) is equipped with an auxiliary blade (2), and a sealing plate (3) is installed between the auxiliary blade (2) and the combined main blade (4), and the combined main blade ( 4) Ribs (5) are fixed between the drum body (8); the end plate (6) is welded on the drum body (8), and the outer side of the end plate (6) is provided with a wear plate (7 ) and end plate small picks (10). The utility model enhances the strength and wear resistance of the shearer drum and improves the service life of the drum.
Description
技术领域technical field
本实用新型涉及一种采煤机,尤其涉及一种采煤机强力滚筒,属于采煤机滚筒技术领域。The utility model relates to a coal shearer, in particular to a coal shearer powerful drum, which belongs to the technical field of the coal shearer drum.
背景技术Background technique
在采煤工作面中,随着高产高效工作面对采煤机工作可靠性的要求的提高,螺旋滚筒在使用过程中,常常出现滚筒叶片尾部开裂、主叶片变形、叶片尾部出煤口磨损严重、端盘齿座磨损严重等问题,尤其是斜切进刀时,端盘与煤壁接触,造成端盘磨损,齿座磨坏等故障,同时也使截割阻力急剧增加,振动增大,影响采煤机正常工作。因此有必要采取措施加强滚筒强度和耐磨性,提高滚筒使用寿命,保证采煤机生产效率。In the coal mining face, with the improvement of high-yield and high-efficiency work, the working reliability of the shearer is increasing. During the use of the spiral drum, the tail of the drum blade is often cracked, the main blade is deformed, and the coal outlet at the blade tail is severely worn. , Serious wear of the tooth seat of the end plate, etc., especially when the knife is fed obliquely, the end plate is in contact with the coal wall, resulting in wear of the end plate, wear of the tooth seat and other faults, and also sharply increases the cutting resistance and vibration. Affect the normal operation of the shearer. Therefore, it is necessary to take measures to strengthen the strength and wear resistance of the drum, improve the service life of the drum, and ensure the production efficiency of the shearer.
实用新型内容Utility model content
本实用新型需要解决的技术问题是:现有的采煤机滚筒,工作时常常出现滚筒叶片尾部开裂、主叶片变形,主叶片尾部出煤口磨损严重,端盘齿座磨损严重等问题,尤其是斜切进刀时,端盘与煤壁接触,造成端盘磨损,齿座磨坏等故障,同时也使截割阻力急剧增加,振动增大,影响采煤机正常工作。The technical problem to be solved by the utility model is: the existing coal shearer drum often has problems such as cracking at the tail of the drum blade, deformation of the main blade, serious wear of the coal outlet at the tail of the main blade, and serious wear of the end disc tooth seat during work. When the cutting tool is obliquely cut, the end plate is in contact with the coal wall, resulting in wear of the end plate, tooth seat wear and other failures. At the same time, the cutting resistance is sharply increased, and the vibration is increased, which affects the normal operation of the shearer.
本实用新型采取以下技术方案:The utility model takes the following technical solutions:
一种采煤机强力滚筒,包括滚筒体8,组合主叶片4,端盘6,所述组合主叶片4尾部安装有小叶片9,小叶片9底部与滚筒体8焊接固定;组合主叶片4内部设有进水通道402,尾部侧面设有一组喷雾孔401,所述喷雾孔401与进水通道402连通,喷雾方向沿滚筒体轴向;组合主叶片4上装有辅助叶片2,所述辅助叶片2与组合主叶片4有一倾角;辅助叶片2和组合主叶片4之间安装封板3,组合主叶片与滚筒体8之间固定设置筋板5;端盘6焊接在滚筒体8上,端盘6外侧沿滚筒体轴向设有耐磨板7及端盘小截齿10。A powerful drum for a coal shearer, comprising a drum body 8, a combined main blade 4, and an end plate 6, a small blade 9 is installed at the tail of the combined main blade 4, and the bottom of the small blade 9 is welded and fixed to the drum body 8; the combined main blade 4 There is a water inlet channel 402 inside, and a group of spray holes 401 are arranged on the side of the tail. The spray holes 401 are connected with the water inlet channel 402, and the spray direction is along the axial direction of the drum body; the combined main blade 4 is equipped with an auxiliary blade 2, and the auxiliary blade 2 The blade 2 and the combined main blade 4 have an inclination angle; the sealing plate 3 is installed between the auxiliary blade 2 and the combined main blade 4, and the rib plate 5 is fixedly arranged between the combined main blade and the drum body 8; the end plate 6 is welded on the drum body 8, The outer side of the end plate 6 is provided with a wear plate 7 and a small pick 10 of the end plate along the axial direction of the drum body.
本技术方案的特点在于:在组合主叶片4尾部增加小叶片9和筋板5,主要是为了增加组合主叶片4的强度,防止尾部开裂,在辅助叶片2和主叶片4之间增加封板3,增加辅助叶片2的强度,防止煤粉挤入滚筒辅助叶片2与组合主叶片4之间的空隙而导致辅助叶片2开裂,在组合主叶片4尾部增加喷雾孔,喷雾方向沿滚筒体轴向,是为了利用水润滑作用防止组合主叶片4尾部的钢板过度磨损导致滚筒失效,在端盘6前部增加耐磨板7和端盘小截齿10,防止滚筒斜切进刀时磨损端盘齿座和端盘叶片。运用这样形式的滚筒提高滚筒强度和耐磨性,提高经济效率,增加滚筒寿命。The feature of this technical solution is: adding small blades 9 and ribs 5 at the tail of the combined main blade 4, mainly to increase the strength of the combined main blade 4 and prevent the tail from cracking, and to add a sealing plate between the auxiliary blade 2 and the main blade 4 3. Increase the strength of the auxiliary blade 2 to prevent the pulverized coal from being squeezed into the gap between the auxiliary blade 2 and the combined main blade 4, causing the auxiliary blade 2 to crack. Add a spray hole at the tail of the combined main blade 4, and the spray direction is along the axis of the drum body In order to use water lubrication to prevent the excessive wear of the steel plate at the tail of the combined main blade 4 and cause the roller to fail, a wear-resistant plate 7 and a small pick 10 of the end disk are added to the front of the end plate 6 to prevent the end of the roller from being worn out when the roller cuts obliquely. Disk tooth seat and end disk blade. The use of such a type of roller improves the strength and wear resistance of the roller, improves economic efficiency and increases the life of the roller.
进一步的,所述滚筒体8内侧还装有加强圈1。可以防止煤泥大量挤入滚筒体同时减少滚筒的轴向窜动。Further, a reinforcement ring 1 is installed inside the drum body 8 . It can prevent a large amount of coal slime from being squeezed into the drum body while reducing the axial movement of the drum.
进一步的,所述耐磨板7呈矩形。Further, the wear plate 7 is rectangular.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1)组合主叶片的强度大大提升,尾部开裂的问题得以解决。1) The strength of the combined main blade is greatly improved, and the problem of tail cracking is solved.
2)辅助叶片的强度大大提升,而且防止了煤粉挤入滚筒辅助叶片2与组合主叶片4之间的空隙,从而防止了辅助叶片2开裂。辅助叶片也提高了滚筒的装煤效果。2) The strength of the auxiliary blades is greatly improved, and the pulverized coal is prevented from being squeezed into the gap between the auxiliary blades 2 and the combined main blades 4 of the drum, thereby preventing the auxiliary blades 2 from cracking. The auxiliary blades also improve the coal charging effect of the drum.
3)喷雾孔的设置提高了水润滑的效果,而且喷雾方向沿滚筒体轴向,可以防止组合主叶片4尾部的钢板过度磨损,进而延长强力滚筒的使用寿命。3) The setting of the spray hole improves the effect of water lubrication, and the spray direction is along the axial direction of the drum body, which can prevent excessive wear of the steel plate at the tail of the combined main blade 4, thereby prolonging the service life of the powerful drum.
4)端盘6前部增加耐磨板7和端盘小截齿10,防止滚筒斜切进刀时磨损端盘齿座和端盘叶片,运用这样形式的滚筒提高滚筒强度和耐磨性,提高经济效率,增加滚筒寿命。4) Wear-resistant plates 7 and small picks 10 are added to the front of the end plate 6 to prevent the wear of the end plate tooth seat and the end plate blades when the roller is cut into the knife, and the use of such a form of roller improves the strength and wear resistance of the roller. Improve economic efficiency and increase drum life.
5)加强圈的设置有效防止了煤泥大量挤入滚筒体,同时减少了滚筒的轴向窜动。5) The setting of the reinforcing ring effectively prevents a large amount of coal slime from being squeezed into the drum body, and at the same time reduces the axial movement of the drum.
附图说明Description of drawings
图1是本实用新型采煤机强力滚筒的中轴剖视图。Fig. 1 is a central axis sectional view of the powerful drum of the utility model coal shearer.
图2是图1中的K向视图。Fig. 2 is a view taken along direction K in Fig. 1 .
图3是图1中的N-N向剖视图。Fig. 3 is a sectional view along N-N direction in Fig. 1 .
图中,1.加强圈,2.辅助叶片,3.封板,4.组合主叶片,5.筋板,6.端盘,7.耐磨板,8.滚筒体,9.小叶片,10.端盘小截齿。In the figure, 1. Reinforcing ring, 2. Auxiliary blade, 3. Sealing plate, 4. Combined main blade, 5. Rib plate, 6. End plate, 7. Wear-resistant plate, 8. Roller body, 9. Small blade, 10. Small picks on the end plate.
具体实施方式Detailed ways
下面结合具体实施例对本实用新型进一步说明。Below in conjunction with specific embodiment the utility model is further described.
参见图1-3,一种采煤机强力滚筒,所述强力滚筒包括滚筒体8,组合主叶片4和端盘6。所述组合主叶片尾部安装有小叶片9,小叶片9底部与滚筒体8焊接;组合主叶片4尾部设置喷雾孔,组合主叶片4上装有辅助叶片2,所述辅助叶片2与组合主叶片4有一倾角;辅助叶片和组合主叶片之间安装封板3,组合主叶片4与滚筒体8之间用筋板5加强。端盘6与滚筒体8焊接在一起,端盘外侧装有耐磨板7,此外,滚筒体8内侧还装有加强圈1。Referring to Figs. 1-3, a shearer strong drum includes a drum body 8, combined main blades 4 and end disks 6. The tail of the combined main blade is equipped with a small blade 9, and the bottom of the small blade 9 is welded to the drum body 8; the rear of the combined main blade 4 is provided with a spray hole, and the combined main blade 4 is equipped with an auxiliary blade 2, and the auxiliary blade 2 is connected to the combined main blade. 4 has an inclination angle; a sealing plate 3 is installed between the auxiliary blade and the combined main blade, and a rib plate 5 is used to strengthen between the combined main blade 4 and the drum body 8 . The end plate 6 and the drum body 8 are welded together, and the outer side of the end plate is equipped with a wear-resistant plate 7 , in addition, the inner side of the drum body 8 is also equipped with a reinforcing ring 1 .
以下对本实用新型采煤机强力滚筒具体结构的作用进行介绍:在组合主叶片4尾部增加小叶片9和筋板5,主要是为了增加主叶片的强度,防止尾部开裂,在辅助叶片2和主叶片4之间增加封板3,增加辅助叶片的强度,防止煤粉挤入滚筒辅助叶片2与叶片4之间的空隙而导致辅助叶片开裂,在组合主叶片4尾部增加喷雾孔,是为了利用水润滑作用防止主叶片尾部的钢板过度磨损导致滚筒失效,在端盘6前部增加耐磨块和端盘小截齿,防止滚筒斜切进刀时磨损端盘齿座和端盘叶片,滚筒体上装有加强圈1,可以防止煤泥大量挤入滚筒体同时减少滚筒的轴向窜动。运用这样形式的滚筒提高滚筒强度和耐磨性,提高经济效率,增加滚筒寿命。The effect of the specific structure of the powerful drum of the utility model coal shearer is introduced as follows: small blades 9 and ribs 5 are added at the tail of the combined main blade 4, mainly in order to increase the strength of the main blade and prevent the tail from cracking. A sealing plate 3 is added between the blades 4 to increase the strength of the auxiliary blades and prevent the pulverized coal from being squeezed into the gap between the auxiliary blades 2 and the blades 4 of the drum to cause the auxiliary blades to crack. The water lubrication prevents the excessive wear of the steel plate at the tail of the main blade and causes the roller to fail. Add wear-resistant blocks and small picks on the front of the end plate 6 to prevent the wear of the end plate tooth seat and the end plate blades when the roller is obliquely cut. The body is equipped with a reinforcing ring 1, which can prevent a large amount of coal slime from being squeezed into the drum body and reduce the axial movement of the drum. The use of such a type of roller improves the strength and wear resistance of the roller, improves economic efficiency, and increases the life of the roller.
以上是本实用新型的实施例,本实用新型要求的保护范围与权利要求书限定的范围等效界定。The above are the embodiments of the utility model, and the scope of protection required by the utility model is equivalently defined with the scope defined in the claims.
Claims (3)
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CN201420617179.0U CN204152509U (en) | 2014-10-23 | 2014-10-23 | The powerful cylinder of a kind of coal-winning machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104314565A (en) * | 2014-10-23 | 2015-01-28 | 天地上海采掘装备科技有限公司 | Powerful drum of coal cutter |
CN113833461A (en) * | 2021-10-25 | 2021-12-24 | 徐州中矿汇弘矿山设备有限公司 | Coal mining machine roller assembly and coal mining machine |
-
2014
- 2014-10-23 CN CN201420617179.0U patent/CN204152509U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104314565A (en) * | 2014-10-23 | 2015-01-28 | 天地上海采掘装备科技有限公司 | Powerful drum of coal cutter |
CN113833461A (en) * | 2021-10-25 | 2021-12-24 | 徐州中矿汇弘矿山设备有限公司 | Coal mining machine roller assembly and coal mining machine |
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Granted publication date: 20150211 |