CN204149481U - Tubular die horizontal or vertical install time Ω type coiled material/pipe production line - Google Patents
Tubular die horizontal or vertical install time Ω type coiled material/pipe production line Download PDFInfo
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- CN204149481U CN204149481U CN201420554734.XU CN201420554734U CN204149481U CN 204149481 U CN204149481 U CN 204149481U CN 201420554734 U CN201420554734 U CN 201420554734U CN 204149481 U CN204149481 U CN 204149481U
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- tubular die
- coiled material
- shaping
- outlet
- cooling bath
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- 239000000463 material Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 77
- 238000007493 shaping process Methods 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000000638 solvent extraction Methods 0.000 claims abstract description 8
- 238000007906 compression Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000013000 roll bending Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033558 biomineral tissue development Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
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Abstract
The utility model discloses Ω type coiled material/pipe production line when a kind of tubular die is horizontal or vertical to be installed, mainly solve the problem of the Ω type coiled material simultaneously can not producing band shape or tabular existed in prior art and the easily cold and hot distortion of generation.This utility model, comprise extruder, cooling bath, tubular die, cooling and shaping vacuum plant and transportation guide device, the outlet of extruder is connected with one end of tubular die, the other end of tubular die is connected with the entrance of cooling and shaping vacuum plant, the outlet of cooling and shaping vacuum plant is arranged in cooling bath, transportation guide device is arranged on immediately below the outlet of cooling and shaping vacuum plant, and cooling bath is provided with outward successively for the longitudinal cutter of partitioning products, draw-gear, transverse cutting machine, flattening table and coiler for partitioning products.By such scheme, the utility model reaches the Ω type coiled material that simultaneously can produce band shape or tabular and can not the object of cold and hot distortion.
Description
Technical field
The utility model relates to a kind of Ω type coiled material/pipe production line, specifically, relates to Ω type coiled material/pipe production line when a kind of tubular die is horizontal or vertical to be installed.
Background technology
The Ω type coiled material produced described by Chinese utility model patent ZL97115515.1 is that weather-proof flexible plastic composite is made, Ω type coiled material is longitudinally provided with some osculums, and narrower pick trough is offered below every bar longitudinal drainage hole, current employing flat-shaped square type section mould extrusion equipment produces this Ω type coiled material, flat-shaped square type section mould extrusion equipment is in level or after vertically extruding Ω type coiled material, and Ω type coiled material is by entering cooling bath cooling forming after certain distance.
Because this Ω type coiled material is that thinner soft material is made and be vertically arranged with some osculums and pick trough on material, adopt existing flat-shaped square type section mould extrusion equipment to produce Ω type coiled material and there is following defect:
1, the cross dimensions of flat-shaped square type section mould is excessive, and volume is relatively large, makes mould inner pressure uneven, interior section mineralization pressure is poor, unbalance stress, causes the Ω type coiled material became uneven extruded, hole slot structure is imperfect, even there will be osculum or pick trough bonds closed situation mutually.
2, Ω type coiled material level or after vertically extruding, just cooling bath cooling forming need can be entered through certain distance, but this Ω type coiled material is extruded afterwards for softer sticks shape, easily deformation retract, the sticky connection of distortion before entering tank, cause the Ω type coiled material after cooling forming uneven, change in size, sticky connection, causes using even mutually.
3, easily there is cold and hot distortion when Ω type coiled material to enter tank cooling and shaping because temperature is higher after extruding.
4, flat-shaped square type section mould can only produce the Ω type coiled material of band shape or tabular.
There is above defect in existing production technology and mould, cause this formed product difficulty, production efficiency is low, product quality, overall dimensions are uncontrollable in Ω type coiled material is produced.
Utility model content
The purpose of this utility model is to provide Ω type coiled material/pipe production line that a kind of tubular die is horizontal or vertical when installing, and mainly solves the Ω type coiled material simultaneously can not producing band shape or tabular existed in prior art and the problem of cold and hot distortion easily occurs.
To achieve these goals, the technical solution adopted in the utility model is as follows:
Ω type coiled material/pipe production line during a kind of tubular die at right angle setting, comprise extruder, cooling bath, tubular die, cooling and shaping vacuum plant and for Ω type coiled material/tubing being transferred to the transportation guide device outside described cooling bath, the outlet of described extruder is connected with one end of described tubular die, the other end of described tubular die is connected with the entrance of described cooling and shaping vacuum plant, the outlet of described cooling and shaping vacuum plant is arranged in described cooling bath, and be arranged in described cooling bath upper water, described transportation guide device is arranged on immediately below the outlet of described cooling and shaping vacuum plant, described cooling bath is provided with the longitudinal cutter for partitioning products outward successively, draw-gear, for the transverse cutting machine of partitioning products, flattening table and coiler.
In said structure, tubular die is round tubular form, when production same widths band shape or tabular coiled material, its maximum cross dimensions size of round tubular die is less than 1/3 of the maximum cross dimensions size of flat-shaped square type, mean forced, in mould, pressure distribution is stable without dead angle, the product thickness uniformity mould inner volume extruded is relatively little, and it is round rounder and more smooth compared with square mould, more flat-shaped square mould mode more even uniform, tubular die is round tubular form, tubulose Ω type production requirement in utility model patent ZL9912619.2 can be met, also by horizontal longitudinal cutter, longitudinal for Ω type tubing cutting open can be shakeout change tubular-type into banded simultaneously, tabular coiled material, meet coiled material requirement in utility model patent ZL97115515.1, reach the dual-purpose object of a mould.
Particularly, described cooling and shaping vacuum plant is made up of air ring and vacuum shaping sleeve, the top of described air ring is the entrance of described cooling and shaping vacuum plant, described cooling and shaping vacuum plant outlet is the outlet of described vacuum positioning sleeve, and the bottom of described air ring is connected with the entrance of described vacuum positioning sleeve; Air ring makes the rapid cooling forming of tubular products extruded, and when preventing Ω type roll bending to extrude the higher cooling and shaping of rear Yin Wendu, cold and hot distortion occurs, and when vacuum shaping sleeve prevents product approval, occurs that the situation of connection is glued in deformation retract and distortion.
Particularly, described tubular die is hollow cylindrical tubular die, and described tubular die lateral wall is evenly provided with multiple tubulose Ω type groove along described tubular die short transverse, the both ends of the surface of described tubular die are all connected by flange seal.
Particularly, described transportation guide device is made up of multiple conveying cylinder and guide pulley, the multiple described conveying cylinder being positioned at described cooling bath is evenly distributed, described guide pulley edge that is rotating and described cooling bath is connected, and one end and the described cooling bath of described conveying cylinder are rotatably connected; Described conveying cylinder is arranged in the upper water of described cooling bath.
Further, be provided with multiple compression set be made up of at least two cylinders between described cooling and shaping vacuum plant and described transportation guide device, the cylinder in described compression set and described cooling bath are rotatably connected.
Ω type coiled material/pipe production line when the corresponding tubular die level of Ω type coiled material/pipe production line during tubular die at right angle setting is installed, comprise extruder, tubular die, air ring and vacuum shaping sleeve, the outlet of described extruder is connected with one end of described tubular die, the other end of described tubular die is connected with the top of described air ring, the bottom of described air ring is connected with the entrance of described vacuum shaping sleeve, the outlet of described vacuum shaping sleeve is the outlet of described Ω type coiled material/tubing, longitudinal cutter is provided with successively after the outlet of described vacuum shaping sleeve, draw-gear, transverse cutting machine, flattening table and coiler.
Compared with prior art, the utility model has following beneficial effect:
(1) in the utility model, Ω type roll bending can be carried out cooling and shaping by air ring and vacuum shaping sleeve, when preventing Ω type roll bending to extrude the higher cooling and shaping of rear Yin Wendu, cold and hot distortion occurs.
(2) in the utility model machine, tubular die is round tubular form, when production same widths band shape or tabular coiled material, its maximum cross dimensions size of round tubular die is less than 1/3 of the maximum cross dimensions size of flat-shaped square type, mean forced, in mould, pressure distribution is stable without dead angle, the product thickness uniformity mould inner volume extruded is relatively little, and round rounder and more smooth compared with square mould, more flat-shaped square mould mode more even uniform.
(3) in the utility model, tubular die is round tubular form, tubulose Ω type production requirement in utility model patent ZL9912619.2 can be met, also by horizontal longitudinal cutter, longitudinal for Ω type tubing cutting open can be shakeout change tubular-type into banded, tabular coiled material simultaneously, meet the requirement of coiled material in utility model patent ZL97115515.1, reach the dual-purpose object of a mould.
(4) the utility model directly installs air ring and vacuum shaping sleeve at tubular die discharging opening end face, make the extruded direct level of Ω type tubular products or vertically import in air ring and vacuum shaping sleeve, air ring makes the rapid cooling forming of tubular products extruded, when vacuum shaping sleeve prevents product approval, occur that the situation of connection is glued in deformation retract and distortion.
Accompanying drawing explanation
The structural representation of Ω type coiled material/pipe production line when Fig. 1 is tubular die at right angle setting in the utility model.
Fig. 2 is the structural representation of Ω type coiled material/pipe production line when tubular die level is installed in the utility model.
Fig. 3 is the structural representation of tubular die in the utility model.
In above-mentioned accompanying drawing, the component names that Reference numeral is corresponding is as follows:
The outlet of 1-extruder, 2-tubular die, 3-air ring, 4-vacuum shaping sleeve, 5-longitudinal cutter, 6-draw-gear, 7-transverse cutting machine, 8-flattening table, 9-coiler, 10-conveying cylinder, 11-Ω type coiled material/tubing connecting line, the single Ω type coiled material/tubing of 12-, 13-cooling bath, 14-compression set, 15-guide pulley, 16-Ω type groove, 17-flange.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail, and embodiment of the present utility model includes but not limited to the following example.
Embodiment
As shown in figures 1 and 3, Ω type coiled material/pipe production line during a kind of tubular die at right angle setting, comprise extruder, cooling bath 13, tubular die 2, cooling and shaping vacuum plant and for Ω type coiled material/tubing being transferred to the transportation guide device outside cooling bath 13, the outlet 1 of extruder is connected with one end of tubular die 2, the other end of tubular die 2 is connected with the entrance of cooling and shaping vacuum plant, the outlet of cooling and shaping vacuum plant is arranged in cooling bath 13, and be arranged in cooling bath 13 upper water, transportation guide device is arranged on immediately below the outlet of cooling and shaping vacuum plant, the outer longitudinal cutter 5 be provided with successively for partitioning products of cooling bath 13, draw-gear 6, for the transverse cutting machine 7 of partitioning products, flattening table 8 and coiler 9.
Cooling and shaping vacuum plant is made up of air ring 3 and vacuum shaping sleeve 4, and the top of air ring 3 is the entrance of cooling and shaping vacuum plant, and the outlet of cooling and shaping vacuum plant is the outlet of vacuum positioning sleeve, and the bottom of air ring 3 is connected with the entrance of vacuum positioning sleeve; Tubular die 2 is hollow cylindrical tubular die 2, and tubular die 2 lateral wall is evenly provided with multiple tubulose Ω type groove along tubular die short transverse, the both ends of the surface of tubular die 2 are all tightly connected by flange 17; Transportation guide device is made up of multiple conveying cylinder 10 and guide pulley 15, the multiple conveying cylinders 10 being positioned at cooling bath 13 are evenly distributed, guide pulley 15 is rotating to be connected with the edge of cooling bath 13, and one end and the cooling bath 13 of conveying cylinder 10 are rotatably connected; Conveying cylinder 10 is arranged in the upper water of cooling bath 13; Be provided with multiple compression set 14 be made up of at least two cylinders between cooling and shaping vacuum plant and transportation guide device, the cylinder in compression set 14 and cooling bath 13 are rotatably connected.
As shown in Figure 2, Ω type coiled material/pipe production line when tubular die level is installed, comprise extruder, tubular die 2, air ring 3 and vacuum shaping sleeve 4, the outlet 1 of extruder is connected with one end of tubular die 2, the other end of tubular die 2 is connected with the top of air ring 3, the bottom of air ring 3 is connected with the entrance of vacuum shaping sleeve 4, the outlet of vacuum shaping sleeve 4 is the outlet of Ω type coiled material/tubing, is provided with longitudinal cutter 5, draw-gear 6, transverse cutting machine 7, flattening table and coiler after the outlet of vacuum shaping sleeve 4 successively.
Operation principle of the present utility model is as follows:
As shown in Figure 1, the operation principle of Ω type coiled material/pipe production line during tubular die at right angle setting is: raw material are clamp-oned in tubular die 2 by extruder, after shaping in tubular die 2, the sizing of Ω type coiled material/tubing is completed successively by air ring 3 and vacuum shaping sleeve 4, enter after sizing in cooling bath 13 and cool, cold water or frozen water is full of in cooling bath 13, single Ω type coiled material/tubing 12 is compressed by compression set 14, multiple Ω type coiled material/tubing head and the tail are connected to form Ω type coiled material/tubing connecting line 11, Ω type coiled material/tubing connecting line 11 is under the tractive force effect of draw-gear 6, by conveying cylinder in transportation guide device 10 and guide pulley 15, split by the transverse cutting machine 7 that is sent to of longitudinal cutting device 5, on flattening table 8 after spreading out device shakeouts, enter the production that coiler 9 completes whole ribbon type or plate-like type Ω type coiled material, after horizontal longitudinal cutter 6 is split, the production of tubulose Ω type tubing namely can be completed as produced Ω type tubular products.
As shown in Figure 2, the operation principle of Ω type coiled material/pipe production line when tubular die level is installed is: raw material are clamp-oned in tubular die 2 by extruder, after shaping in tubular die 2, the shaping of Ω type coiled material/tubing is completed successively by air ring 3 and vacuum shaping sleeve 4, be sent to transverse cutting machine 7 by longitudinal cutting device 5, draw-gear 6 after sizing to split, on flattening table 8 after spreading out device shakeouts, enter the production that coiler 9 completes whole ribbon type or plate-like type Ω type coiled material; After transverse cutting machine 7 is split, namely can complete the production of tubulose Ω type tubing as produced Ω type tubular products, draw-gear 6 can be hauling machine, also can be tractor; Spreading out device is spreader.
In the utility model, tubular die is round tubular form, when production same widths band shape or tabular coiled material, its maximum cross dimensions size of round tubular die is less than 1/3 of the maximum cross dimensions size of flat-shaped square type, mean forced, in mould, pressure distribution is stable without dead angle, the product thickness uniformity mould inner volume extruded is relatively little, and it is round rounder and more smooth compared with square mould, more flat-shaped square mould mode more even uniform, tubular die is round tubular form, tubulose Ω type production requirement in utility model patent ZL9912619.2 can be met, also by horizontal longitudinal cutter, longitudinal for Ω type tubing cutting open can be shakeout change tubular-type into banded simultaneously, tabular coiled material, meet coiled material requirement in utility model patent ZL97115515.1, reach the dual-purpose object of a mould, air ring makes the rapid cooling forming of tubular products extruded, and when preventing Ω type roll bending to extrude the higher cooling and shaping of rear Yin Wendu, cold and hot distortion occurs, and when vacuum shaping sleeve prevents product approval, occurs that the situation of connection is glued in deformation retract and distortion.
According to above-described embodiment, just the utility model can be realized well.
Claims (7)
1. a Ω type coiled material/pipe production line during tubular die at right angle setting, comprise extruder and cooling bath (13), it is characterized in that: also comprise tubular die (2), cooling and shaping vacuum plant and for Ω type coiled material/tubing is transferred to described cooling bath (13) transportation guide device outward, the outlet (1) of described extruder is connected with one end of described tubular die (2), the other end of described tubular die (2) is connected with the entrance of described cooling and shaping vacuum plant, the outlet of described cooling and shaping vacuum plant is arranged in described cooling bath (13), and be arranged in described cooling bath (13) upper water, described transportation guide device is arranged on immediately below the outlet of described cooling and shaping vacuum plant, described cooling bath (13) is provided with the longitudinal cutter (5) for partitioning products outward successively, draw-gear (6), for the transverse cutting machine (7) of partitioning products, flattening table (8) and coiler (9).
2. Ω type coiled material/pipe production line during tubular die at right angle setting according to claim 1, it is characterized in that: described cooling and shaping vacuum plant is made up of air ring (3) and vacuum shaping sleeve (4), the top of described air ring (3) is the entrance of described cooling and shaping vacuum plant, described cooling and shaping vacuum plant outlet is the outlet of described vacuum positioning sleeve, and the bottom of described air ring (3) is connected with the entrance of described vacuum positioning sleeve.
3. Ω type coiled material/pipe production line during tubular die at right angle setting according to claim 1, it is characterized in that: described tubular die (2) is hollow cylindrical tubular die (2), described tubular die (2) lateral wall is evenly provided with multiple tubulose Ω type groove along described tubular die short transverse, the both ends of the surface of described tubular die (2) are all tightly connected by flange (17).
4. Ω type coiled material/pipe production line during tubular die at right angle setting according to claim 1, it is characterized in that: described transportation guide device is made up of multiple conveying cylinder (10) and guide pulley (15), the multiple described conveying cylinder (10) being positioned at described cooling bath (13) is evenly distributed, described guide pulley (15) edge that is rotating and described cooling bath (13) is connected, and one end and the described cooling bath (13) of described conveying cylinder (10) are rotatably connected.
5. Ω type coiled material/pipe production line during tubular die at right angle setting according to claim 4, is characterized in that: described conveying cylinder (10) is arranged in the upper water of described cooling bath (13).
6. tubular die according to claim 1 perpendicular or parallel install time Ω type coiled material/pipe production line, it is characterized in that: be provided with multiple compression set (14) be made up of at least two cylinders between described cooling and shaping vacuum plant and described transportation guide device, the cylinder in described compression set (14) and described cooling bath (13) are rotatably connected.
7. Ω type coiled material/pipe production line when tubular die level is installed, it is characterized in that: comprise extruder, tubular die (2), air ring (3) and vacuum shaping sleeve (4), the outlet (1) of described extruder is connected with one end of described tubular die (2), the other end of described tubular die (2) is connected with the top of described air ring (3), the bottom of described air ring (3) is connected with the entrance of described vacuum shaping sleeve (4), the outlet of described vacuum shaping sleeve (4) is the outlet of described Ω type coiled material/tubing, longitudinal cutter (5) is provided with successively after the outlet of described vacuum shaping sleeve (4), draw-gear (6), transverse cutting machine (7), flattening table (8) and coiler (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420554734.XU CN204149481U (en) | 2014-09-25 | 2014-09-25 | Tubular die horizontal or vertical install time Ω type coiled material/pipe production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420554734.XU CN204149481U (en) | 2014-09-25 | 2014-09-25 | Tubular die horizontal or vertical install time Ω type coiled material/pipe production line |
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| Publication Number | Publication Date |
|---|---|
| CN204149481U true CN204149481U (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420554734.XU Expired - Lifetime CN204149481U (en) | 2014-09-25 | 2014-09-25 | Tubular die horizontal or vertical install time Ω type coiled material/pipe production line |
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| CN (1) | CN204149481U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112008954A (en) * | 2020-09-04 | 2020-12-01 | 新京喜(唐山)建材有限公司 | Polymer waterproofing membrane extrusion molding mould and polymer waterproofing membrane |
-
2014
- 2014-09-25 CN CN201420554734.XU patent/CN204149481U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112008954A (en) * | 2020-09-04 | 2020-12-01 | 新京喜(唐山)建材有限公司 | Polymer waterproofing membrane extrusion molding mould and polymer waterproofing membrane |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150211 |
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| CX01 | Expiry of patent term |