CN204148737U - Taper steel reinforcement cage automatic diameter changing mechanism - Google Patents

Taper steel reinforcement cage automatic diameter changing mechanism Download PDF

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Publication number
CN204148737U
CN204148737U CN201420500965.2U CN201420500965U CN204148737U CN 204148737 U CN204148737 U CN 204148737U CN 201420500965 U CN201420500965 U CN 201420500965U CN 204148737 U CN204148737 U CN 204148737U
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CN
China
Prior art keywords
diameter changing
frame
changing mechanism
steel reinforcement
reinforcement cage
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Expired - Lifetime
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CN201420500965.2U
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Chinese (zh)
Inventor
邱建平
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WUXI DANGKOU UNIVERSAL MACHINE CO Ltd
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WUXI DANGKOU UNIVERSAL MACHINE CO Ltd
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Abstract

The utility model belongs to technical field of building construction, relate to a kind of electric pole welding machine, specifically a kind of taper steel reinforcement cage automatic diameter changing mechanism, comprise frame, frame one end is provided with main rotating mechanism, the other end is provided with diameter changing mechanism, main rotating mechanism is connected by guide pillar with between deformation mechanism, it is characterized in that: described diameter changing mechanism comprises the slide plate being arranged at gantry base one end, mobile stand is connected on described slide plate, mobile stand is near main rotating mechanism side, a bracing frame is fixed at upper and lower two ends respectively, each bracing frame connects respectively two limit shafts, limit shaft is positioned on the diameter of axle bottom bracing frame and is connected with clutch shaft bearing, rotary flange is arranged in the mounting groove that four clutch shaft bearings are formed.When using this diameter changing mechanism to make the tapered electric pole steel reinforcement cage of different size, only need change distribution of electrodes template and tapered electrode deformation wheel, greatly enhance productivity.

Description

Taper steel reinforcement cage automatic diameter changing mechanism
Technical field
The utility model belongs to technical field of building construction, relates to a kind of electric pole welding machine, specifically a kind of taper steel reinforcement cage automatic diameter changing mechanism.
Background technology
In electric pole manufacturing; first need to make tapered electric pole steel reinforcement cage; in the prior art; these tapered electric pole steel reinforcement cages are usually made by manual colligation, manual welding and are shaped; production efficiency is lower; be not easy size of the organizationization to produce, and the steel reinforcement cage of colligation is of poor quality, causes electric pole finished product property indices all lower.For boosting productivity and the quality of electric pole steel reinforcement cage, mechanical automation equipment be utilized to weld vertical muscle on tapered electric pole steel reinforcement cage and ring muscle.In welding process, most important is exactly be shaped in the tapering ratio specified by the vertical muscle of movement, and this realizes reducing to drive the vertical muscle of some quantity when vertically moving with regard to needing a special mechanism.
Summary of the invention
The utility model, for the problems referred to above, provides a kind of taper steel reinforcement cage automatic diameter changing mechanism, when using this diameter changing mechanism to make the tapered electric pole steel reinforcement cage of different size, only need change distribution of electrodes template and tapered electrode deformation wheel, greatly enhance productivity.
According to the technical solution of the utility model: a kind of taper steel reinforcement cage automatic diameter changing mechanism, comprise frame, frame one end is provided with main rotating mechanism, the other end is provided with diameter changing mechanism, main rotating mechanism is connected by guide pillar with between deformation mechanism, it is characterized in that: described diameter changing mechanism comprises the slide plate being arranged at gantry base one end, mobile stand is connected on described slide plate, mobile stand is near main rotating mechanism side, a bracing frame is fixed at upper and lower two ends respectively, each bracing frame connects respectively two limit shafts, limit shaft is positioned on the diameter of axle bottom bracing frame and is connected with clutch shaft bearing, rotary flange is arranged in the mounting groove that four clutch shaft bearings are formed, rotary flange medial surface is connected with center support, described main rotating mechanism comprises driven sprocket, the centre of gyration of driven sprocket is provided with tapered electrode deformation wheel, the top of center support holds out against in the tapered hole of described tapered electrode deformation wheel, in frame, from driven sprocket, place is outwards provided with flange successively, second bearing, fixed cover, distribution of electrodes template-setup is outside fixed cover and be sheathed in tapered electrode deformation wheel, described distribution of electrodes template is laid with some chutes radially arranged, all slide bar is connected with in each chute, slide bar lower end is fixedly connected with traveling electrode, traveling electrode is equipped with electrodes conduct block and offers and wear muscle groove, the outer end of adjacent slide bar is all connected with extension spring, described guide pillar one end is connected on driven sprocket, and opposite side is supported in the connecting hole of rotary flange by linear bearing pair, and guide pillar corresponds to rotary flange one side end and is provided with transmission circle and drive flange, frame corresponds to main rotating mechanism side and be provided with main rotary drive mechanism, frame corresponds to diameter changing mechanism side and be provided with reducing driving mechanism.
As further improvement of the utility model, described main rotary drive mechanism comprises motor, the first decelerator, drive sprocket, wherein the input of the first decelerator is connected with the input of motor, the output of the first decelerator is connected with drive sprocket, is connected between drive sprocket with driven sprocket by chain.
As further improvement of the utility model, described reducing driving mechanism comprises servomotor, is connected to the second decelerator of servomotor output, and the output of the second decelerator connects driving pulley; Be fixed with rectilinear orbit pair bottom slide plate, rectilinear orbit pair matches with the ball-screw that gantry base is arranged, and ball-screw outer end is fixed with driven pulley, is connected between driven pulley with driving pulley by belt.
As further improvement of the utility model, described ball-screw passes through bearing block rotating support in gantry base.
As further improvement of the utility model, described traveling electrode pressure holding is in tapered electrode deformation wheel.
Technique effect of the present utility model is: in actual production, when tapered electrode deformation wheel is in origin position, (, with wearing muscle hole, traveling electrode pressure holding is all the time on electrode diameter-changing wheel for the traveling electrode in distribution of electrodes template first vertical muscle will to be worn the muscle hole of wearing of muscle groove and traveling electrode through tapered electrode deformation wheel.) according to tapered electric pole steel reinforcement cage specification, play dynamic deformation driving mechanism, mobile stand just drives tapered electrode deformation wheel transverse shifting, the traveling electrode of pressure holding in tapered electrode deformation wheel is made outwards to be flared to required steel reinforcement cage diameter at butt end, start main rotary drive mechanism, drive main rotating mechanism, tapered electrode deformation wheel, center support, guide pillar, rotary flange, drive flange and transmission circle do synchronous rotary action, tie hoop (circumferential reinforcement) is wrapped on vertical muscle simultaneously and crosspoint is welded, welding machine haulage gear tethered sliding backward, distortion driving mechanism drives tapered electrode deformation wheel to move to origin position by the relative velocity of haulage gear hauling speed, the diameter of tapered electric pole steel reinforcement cage is constantly diminished, realize Reinforcement automatic diameter changing.When making tapered electric pole steel reinforcement cage, tapered electrode deformation wheel transverse shifting locates (i.e. the diameter at butt end position of steel reinforcement cage) without the need to the calculating of complexity and range estimation location, is all automatically controlled by electrification.When making the tapered electric pole steel reinforcement cage of different size, only need change distribution of electrodes template and tapered electrode deformation wheel, it is convenient, consuming time short to change, and improves production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the left view of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is further described.
Fig. 1, in 2, comprise traveling electrode 1, electrodes conduct block 2, slide bar 3, tapered electrode deformation wheel 4, chute 5, distribution of electrodes template 6, fixed cover 7, second bearing 8, extension spring 9, flange 10, driven sprocket 11, frame 12, center support 13, guide pillar 14, rotary flange 15, bracing frame 16, linear bearing pair 17, limit shaft 18, clutch shaft bearing 19, traversing carriage 20, transmission circle 21, drive flange 22, slide plate 23, rectilinear orbit pair 24, ball-screw 25, bearing block 26, driven pulley 27, driving pulley 28, second decelerator 29, servomotor 30, motor 31, first decelerator 32, drive sprocket 33 etc.
As Fig. 1, shown in 2, the utility model is a kind of taper steel reinforcement cage automatic diameter changing mechanism, comprise frame 12, frame 12 one end is provided with main rotating mechanism, the other end is provided with diameter changing mechanism, main rotating mechanism is connected by guide pillar 14 with between deformation mechanism, main rotating mechanism comprises fixed cover 7, second bearing 8, flange 10, driven sprocket 11, described diameter changing mechanism comprises the slide plate 23 being arranged at frame 12 base one end, mobile stand 20 is connected on described slide plate 23, mobile stand 20 is near main rotating mechanism side, a bracing frame 16 is fixed at upper and lower two ends respectively, each bracing frame 16 connects respectively two limit shafts 18, limit shaft 18 is positioned on the diameter of axle bottom bracing frame 16 and is connected with clutch shaft bearing 19, rotary flange 15 is arranged in the mounting groove that four clutch shaft bearings 19 are formed, rotary flange 15 medial surface is connected with center support 13, described main rotating mechanism comprises driven sprocket 11, the centre of gyration of driven sprocket 11 is provided with tapered electrode deformation wheel 4, the top of center support 13 holds out against in the tapered hole of described tapered electrode deformation wheel 4, in frame 12, from driven sprocket 11, place is outwards provided with flange 10 successively, second bearing 8, fixed cover 7, distribution of electrodes template 6 to be arranged at outside fixed cover 7 and to be sheathed in tapered electrode deformation wheel 4, described distribution of electrodes template 6 is laid with some chutes 5 radially arranged, slide bar 3 is all connected with in each chute 5, slide bar 3 lower end is fixedly connected with traveling electrode 1, the pressure holding of traveling electrode 1 other end is in tapered electrode deformation wheel 4, traveling electrode 1 is equipped with electrodes conduct block 2 and offers and wear muscle groove, the outer end of adjacent slide bar 3 is all connected with extension spring 9, described guide pillar 14 one end is connected on driven sprocket 11, and opposite side is supported in the connecting hole of rotary flange 15 by linear bearing pair 17, and guide pillar 14 corresponds to rotary flange 15 1 side end and is provided with transmission circle 21 and drive flange 22, frame 12 corresponds to main rotating mechanism side and be provided with main rotary drive mechanism, frame 12 corresponds to diameter changing mechanism side and be provided with reducing driving mechanism.
Described main rotary drive mechanism comprises motor 31, first decelerator 32, drive sprocket 33, wherein the input of the first decelerator 32 is connected with the input of motor 31, the output of the first decelerator 32 is connected with drive sprocket 33, is connected between drive sprocket 33 with driven sprocket 11 by chain.
Described reducing driving mechanism comprises servomotor 30, is connected to the output of the second decelerator 29, second decelerator 29 of servomotor 30 output connection driving pulley 28; Be fixed with rectilinear orbit pair 24 bottom slide plate 23, rectilinear orbit secondary 24 matches with the ball-screw 25 that frame 12 base is arranged, and ball-screw 25 outer end is fixed with driven pulley 27, is connected between driven pulley 27 with driving pulley 28 by belt.
Described ball-screw 25 passes through bearing block 26 rotating support on frame 12 base.What tapered electrode deformation wheel 4 offered same traveling electrode 1 quantity equity wears muscle groove, is convenient to vertical muscle and passes.
The course of work of the present utility model is as follows: according to tapered electric pole steel reinforcement cage specification, first tapered electrode deformation wheel 4 is in origin position (required steel reinforcement cage microcephaly position), and what vertical muscle was worn muscle groove and traveling electrode 1 through tapered electrode deformation wheel 4 wears muscle hole.Start reducing driving mechanism, mobile stand 20 drives rotary flange 15 under the effect of rectilinear orbit pair 24, center support 13 and tapered electrode deformation wheel 4 transverse shifting, the traveling electrode 1 of pressure holding in tapered electrode deformation wheel 4 is made outwards to be flared to required steel reinforcement cage diameter at butt end, start main rotary drive mechanism, drive main rotating mechanism, distribution of electrodes template 6, tapered electrode deformation wheel 4, center support 13, guide pillar 14, rotary flange 15, drive flange 22 and transmission circle 21 do synchronous rotary action, tie hoop (circumferential reinforcement) is wrapped on vertical muscle simultaneously and crosspoint is welded, welding machine haulage gear tethered sliding backward, distortion driving mechanism drives tapered electrode deformation wheel 4 to move to origin position by the relative velocity of haulage gear hauling speed, the diameter of tapered electric pole steel reinforcement cage is constantly diminished, realize Reinforcement automatic diameter changing.

Claims (5)

1. a taper steel reinforcement cage automatic diameter changing mechanism, comprise frame (12), frame (12) one end is provided with main rotating mechanism, the other end is provided with diameter changing mechanism, main rotating mechanism is connected by guide pillar (14) with between deformation mechanism, it is characterized in that: described diameter changing mechanism comprises the slide plate (23) being arranged at frame (12) base one end, mobile stand (20) is connected on described slide plate (23), mobile stand (20) is near main rotating mechanism side, a bracing frame (16) is fixed at upper and lower two ends respectively, each bracing frame (16) connects respectively two limit shafts (18), limit shaft (18) is positioned on the diameter of axle bottom bracing frame (16) and is connected with clutch shaft bearing (19), rotary flange (15) is arranged in the mounting groove that four clutch shaft bearings (19) are formed, rotary flange (15) medial surface is connected with center support (13), described main rotating mechanism comprises driven sprocket (11), the centre of gyration of driven sprocket (11) is provided with tapered electrode deformation wheel (4), the top of center support (13) holds out against in the tapered hole of described tapered electrode deformation wheel (4), in frame (12), flange (10) is outwards provided with successively from driven sprocket (11) place, second bearing (8), fixed cover (7), distribution of electrodes template (6) is arranged at fixed cover (7) outside and is sheathed in tapered electrode deformation wheel (4), described distribution of electrodes template (6) is laid with some chutes (5) radially arranged, slide bar (3) is all connected with in each chute (5), slide bar (3) lower end is fixedly connected with traveling electrode (1), traveling electrode (1) is equipped with electrodes conduct block (2) and offers and wear muscle groove, the outer end of adjacent slide bar (3) all uses extension spring (9) to be connected, described guide pillar (14) one end is connected on driven sprocket (11), opposite side is supported in the connecting hole of rotary flange (15) by linear bearing pair (17), and guide pillar (14) is provided with transmission circle (21) and drive flange (22) corresponding to rotary flange (15) side end, frame (12) is upper is provided with main rotary drive mechanism corresponding to main rotating mechanism side, and the upper diameter changing mechanism side that corresponds to of frame (12) is provided with reducing driving mechanism.
2. according to taper steel reinforcement cage automatic diameter changing mechanism according to claim 1, it is characterized in that: described main rotary drive mechanism comprises motor (31), the first decelerator (32), drive sprocket (33), wherein the input of the first decelerator (32) is connected with the input of motor (31), the output of the first decelerator (32) is connected with drive sprocket (33), is connected between drive sprocket (33) with driven sprocket (11) by chain.
3. according to taper steel reinforcement cage automatic diameter changing mechanism according to claim 1, it is characterized in that: described reducing driving mechanism comprises servomotor (30), is connected to second decelerator (29) of servomotor (30) output, the output of the second decelerator (29) connects driving pulley (28); Slide plate (23) bottom is fixed with rectilinear orbit pair (24), the ball-screw (25) that rectilinear orbit pair (24) and frame (12) base are arranged matches, ball-screw (25) outer end is fixed with driven pulley (27), is connected between driven pulley (27) with driving pulley (28) by belt.
4., according to taper steel reinforcement cage automatic diameter changing mechanism according to claim 3, it is characterized in that: described ball-screw (25) by bearing block (26) rotating support on frame (12) base.
5., according to taper steel reinforcement cage automatic diameter changing mechanism according to claim 1, it is characterized in that: described traveling electrode (1) pressure holding is in tapered electrode deformation wheel (4).
CN201420500965.2U 2014-09-01 2014-09-01 Taper steel reinforcement cage automatic diameter changing mechanism Expired - Lifetime CN204148737U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420500965.2U CN204148737U (en) 2014-09-01 2014-09-01 Taper steel reinforcement cage automatic diameter changing mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420500965.2U CN204148737U (en) 2014-09-01 2014-09-01 Taper steel reinforcement cage automatic diameter changing mechanism

Publications (1)

Publication Number Publication Date
CN204148737U true CN204148737U (en) 2015-02-11

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CN201420500965.2U Expired - Lifetime CN204148737U (en) 2014-09-01 2014-09-01 Taper steel reinforcement cage automatic diameter changing mechanism

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104923936A (en) * 2015-07-16 2015-09-23 朱玉兵 Welding equipment for reinforcement cages for pile foundations for building construction
CN106695178A (en) * 2015-08-12 2017-05-24 四平欧维姆机械有限公司 Automatic ejecting mechanism for inner tension band of reinforcement cage forming machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104923936A (en) * 2015-07-16 2015-09-23 朱玉兵 Welding equipment for reinforcement cages for pile foundations for building construction
CN106695178A (en) * 2015-08-12 2017-05-24 四平欧维姆机械有限公司 Automatic ejecting mechanism for inner tension band of reinforcement cage forming machine
CN106695178B (en) * 2015-08-12 2019-02-26 四平欧维姆机械有限公司 The automatic ejecting mechanism of cranse in steel reinforcement cage forming machine

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Granted publication date: 20150211

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