CN204148231U - Portable field straw pulverizes shaped device - Google Patents

Portable field straw pulverizes shaped device Download PDF

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Publication number
CN204148231U
CN204148231U CN201420546236.0U CN201420546236U CN204148231U CN 204148231 U CN204148231 U CN 204148231U CN 201420546236 U CN201420546236 U CN 201420546236U CN 204148231 U CN204148231 U CN 204148231U
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China
Prior art keywords
straw
gearbox
frame
molding machine
tractor
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Expired - Fee Related
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CN201420546236.0U
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Chinese (zh)
Inventor
高立洪
李萍
刘科
蒋滔
李平
任桂英
郑吉澍
韦秀丽
蔡鸣
王玉海
崔晋波
高冬梅
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CHONGQING KAIRUI AGRICULTURAL DEVELOPMENT CO LTD
Chongqing Academy of Agricultural Sciences
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CHONGQING KAIRUI AGRICULTURAL DEVELOPMENT CO LTD
Chongqing Academy of Agricultural Sciences
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Abstract

本实用新型公开了一种移动式田间秸秆粉碎成型装置,变速箱、秸秆固化成型机、秸秆粉碎机、粉料输送管、旋风粉料收集器均安装在机架上,机架连接在拖拉机尾端,机架上设有行走轮;拖拉机的变速器的输出轴通过万向联轴器与变速箱的输入轴连接,变速箱的输出轴通过V带传动系统与秸秆固化成型机的中心轴连接,秸秆固化成型机的中心轴还通过V带传动系统和秸秆粉碎机的旋转轴连接,秸秆粉碎机的出料口通过粉料输送管道与旋风粉料收集器的进料口连接,旋风粉料收集器的出料口与秸秆固化成型机的料斗连通。移动性好,能实现丘陵地区田间小块地流动作业。

The utility model discloses a mobile field straw crushing and molding device. A gearbox, a straw solidification molding machine, a straw pulverizer, a powder material conveying pipe, and a cyclone powder material collector are all installed on a frame, and the frame is connected to the tail of the tractor. At the end, there are walking wheels on the frame; the output shaft of the transmission of the tractor is connected with the input shaft of the gearbox through a universal coupling, and the output shaft of the gearbox is connected with the central shaft of the straw curing molding machine through a V-belt transmission system. The central axis of the straw solidification molding machine is also connected with the rotating shaft of the straw grinder through the V-belt transmission system. The outlet of the device is connected with the hopper of the straw solidification molding machine. It has good mobility and can realize mobile operations in small fields in hilly areas.

Description

移动式田间秸秆粉碎成型装置Mobile field straw crushing and forming device

技术领域technical field

本实用新型涉及一种移动式田间秸秆粉碎成型装置。The utility model relates to a mobile field straw crushing and forming device.

背景技术Background technique

目前国内外对秸秆粉碎、成型工艺的研究已经比较成熟,并研制开发出了不同工艺的秸秆粉碎、固化成型机。但现阶段秸秆粉碎、固化成型主要为两套相互独立设备,体积庞大,笨重,普遍采用380V三相异步电动机用作驱动动力,采取集中粉碎成型,可移动性能差,完全不能实现丘陵地区田间小地块作业。At present, the research on straw crushing and molding process at home and abroad has been relatively mature, and straw crushing and solidification molding machines with different processes have been developed. But at the present stage, straw crushing and solidification molding mainly consist of two sets of independent equipment, which are bulky and heavy. Generally, 380V three-phase asynchronous motors are used as driving power, and centralized crushing and molding are adopted, which has poor mobility and cannot realize small field operations in hilly areas at all. Field work.

实用新型内容Utility model content

针对现有的问题,本实用新型的目的在于提供一种移动式田间秸秆粉碎成型装置,移动性好,能实现丘陵地区田间小块地流动作业。In view of the existing problems, the purpose of this utility model is to provide a mobile field straw crushing and forming device, which has good mobility and can realize small field flow operations in hilly areas.

为了实现上述目的,本实用新型的技术方案为:一种移动式田间秸秆粉碎成型装置,其特征在于:包括拖拉机、万向联轴器、变速箱、V带传动系统、秸秆固化成型机、秸秆粉碎机、行走轮、粉料输送管、旋风粉料收集器和机架,所述变速箱、秸秆固化成型机、秸秆粉碎机、粉料输送管、旋风粉料收集器均安装在机架上,所述机架连接在拖拉机尾端,所述机架上设有行走轮;所述拖拉机的变速器的输出轴通过万向联轴器与变速箱的输入轴连接,所述变速箱的输出轴通过V带传动系统与秸秆固化成型机的中心轴连接,所述秸秆固化成型机的中心轴还通过V带传动系统和秸秆粉碎机的旋转轴连接,所述秸秆粉碎机的出料口通过粉料输送管道与旋风粉料收集器的进料口连接,所述旋风粉料收集器的出料口与秸秆固化成型机的料斗连通。In order to achieve the above purpose, the technical solution of the present utility model is: a mobile field straw crushing and forming device, which is characterized in that it includes a tractor, a universal coupling, a gearbox, a V-belt transmission system, a straw solidification molding machine, a straw Pulverizer, walking wheels, powder conveying pipe, cyclone powder collector and frame, the gearbox, straw solidification molding machine, straw pulverizer, powder conveying pipe, cyclone powder collector are all installed on the frame , the frame is connected to the tail end of the tractor, and the frame is provided with traveling wheels; the output shaft of the transmission of the tractor is connected with the input shaft of the transmission through a universal coupling, and the output shaft of the transmission is The central shaft of the straw solidification molding machine is connected through the V-belt transmission system, and the central shaft of the straw solidification molding machine is also connected with the rotating shaft of the straw pulverizer through the V-belt transmission system. The material conveying pipeline is connected with the feed port of the cyclone powder collector, and the discharge port of the cyclone powder collector is connected with the hopper of the straw solidification molding machine.

本实用新型通过将秸秆粉碎机、秸秆固化成型机和旋风粉料收集器集成在机架上,体积小。本实用新型的行走动力、粉碎动力、固化成型动力均由行走动力源(拖拉机)提供,实现秸秆成型在丘陵山区田间流动作业,降低秸秆收集运输成本,提高秸秆的回收利用率。The utility model integrates the straw pulverizer, the straw solidification molding machine and the cyclone powder collector on the frame, and has small volume. The walking power, crushing power, and solidification molding power of the utility model are all provided by the walking power source (tractor), so as to realize the flowing operation of straw molding in hilly and mountainous areas, reduce the cost of straw collection and transportation, and improve the recycling rate of straw.

在上述技术方案中:所述变速箱内末端设置一对锥齿轮。In the above technical solution: a pair of bevel gears are arranged at the inner end of the gearbox.

在上述技术方案中:所述旋风粉料收集器的上端出风口通过管道与粉尘收集器连接,所述粉尘收集器安装在机架上。随着内旋气流排除的少量粉尘被粉尘收集器收集过滤,因此,排入大气的气流是洁净的气体。In the above technical solution: the upper air outlet of the cyclone powder collector is connected to the dust collector through a pipe, and the dust collector is installed on the frame. A small amount of dust removed with the internal swirling airflow is collected and filtered by the dust collector, so the airflow discharged into the atmosphere is clean gas.

本实用新型的有益效果是:本实用新型结构简单、互换性强、使用方便。既适合丘陵山区的田间作业,也适合平原地区的规模化作业。通过行走加作业同时进行的方式,解决了秸秆因密度小、体积大在搬运、存储过程对空间、人力的耗费。有效提高了生物质资源的利用价值和利用率,增加了农民对秸秆回收利用的积极性,减少秸秆田间焚烧产生的雾霾天气及引发的森林火灾等,也可增加农民收入。The beneficial effects of the utility model are: the utility model has the advantages of simple structure, strong interchangeability and convenient use. It is not only suitable for field operations in hilly areas, but also for large-scale operations in plain areas. Through the method of walking and operation at the same time, it solves the waste of space and manpower in the process of handling and storing straw due to its small density and large volume. It effectively improves the utilization value and utilization rate of biomass resources, increases farmers' enthusiasm for straw recycling, reduces haze weather and forest fires caused by straw burning in the field, and can also increase farmers' income.

附图说明:Description of drawings:

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为俯视图。Figure 2 is a top view.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型做进一步的描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:

实施例1Example 1

如图1和2所示,本实用新型的移动式田间秸秆粉碎成型装置由拖拉机1、万向联轴器2、变速箱3、V带传动系统4、秸秆固化成型机5、秸秆粉碎机6、行走轮7、粉料输送管8、旋风粉料收集器9、机架10和粉尘收集器11等部件组成。As shown in Figures 1 and 2, the mobile field straw crushing and forming device of the present utility model consists of a tractor 1, a universal coupling 2, a gearbox 3, a V-belt transmission system 4, a straw solidification molding machine 5, and a straw grinder 6 , walking wheel 7, powder conveying pipe 8, cyclone powder collector 9, frame 10 and dust collector 11 and other components.

拖拉机1为现有技术在此不做赘述,机架10通过插销固定在拖拉机尾端的连接架上。机架10的两侧的中部还设有行走轮7。The tractor 1 is a prior art and will not be described in detail here, and the frame 10 is fixed on the connecting frame at the tail end of the tractor by a bolt. The middle part of both sides of the frame 10 is also provided with road wheels 7 .

秸秆固化成型机5包括料斗5a、成型机机架、固化成型模盘、中心轴、压轮、拨杆等此为现有技术,在此不做赘述。秸秆粉碎机6包括机壳、旋转轴和旋转刀片等,也为现有技术,在此不做赘述。The straw solidification molding machine 5 includes a hopper 5a, a molding machine frame, a solidification molding die plate, a central shaft, a pressure wheel, a driving lever, etc., which are prior art and will not be described in detail here. The straw pulverizer 6 includes a casing, a rotating shaft and a rotating blade, etc., which are also prior art, and will not be described in detail here.

粉尘收集器11包括有滤袋,粉尘被收集在滤袋内,气体从滤袋出去,此为现有技术,在此也不做赘述。The dust collector 11 includes a filter bag, the dust is collected in the filter bag, and the gas goes out from the filter bag. This is a prior art, and will not be repeated here.

变速箱3、秸秆固化成型机5、秸秆粉碎机6、粉料输送管8、旋风粉料收集器9、粉料收集器11均安装在机架10上,拖拉机1的变速器的输出轴通过万向联轴器2与变速箱3的输入轴连接,本装置可以通过更换不通型号的万向节联轴器2实现装置与不同型号拖拉机1相匹配,真正实现该装置与现有农用设备的有机结合,提高了装置的互换性。Gear box 3, straw solidification forming machine 5, straw pulverizer 6, powder conveying pipe 8, cyclone powder collector 9, and powder collector 11 are all installed on the frame 10, and the output shaft of the transmission of tractor 1 passes through ten thousand The coupling 2 is connected to the input shaft of the gearbox 3. This device can match the device with different types of tractors 1 by replacing the universal joint coupling 2 of different models, and truly realize the organic integration of the device and existing agricultural equipment. Combined, the interchangeability of the device is improved.

变速箱3内末端设置一对锥齿轮3a。通过变速箱3改变传动力矩及传动方向。变速箱3的输出轴通过V带传动系统4与秸秆固化成型机5的中心轴连接,具体说,变速箱3的输出轴上套装有带轮,秸秆固化成型机5的中心轴上套装有带轮,变速箱3和秸秆固化成型机5上的带轮通过V带连接。秸秆固化成型机5的中心轴通过V带传动系统4与秸秆粉碎机6的旋转轴连接,具体说,秸秆固化成型机5的中心轴上还套装有一个带轮,该带轮与秸秆粉碎机6的旋转轴上的带轮通过V带连接。A pair of bevel gears 3a are arranged at the inner end of the gearbox 3 . The transmission torque and the transmission direction are changed through the gearbox 3 . The output shaft of the gearbox 3 is connected to the central shaft of the straw solidification molding machine 5 through the V-belt transmission system 4. Specifically, the output shaft of the gearbox 3 is provided with a pulley, and the central shaft of the straw solidification molding machine 5 is provided with a belt pulley. wheel, the belt pulley on the gearbox 3 and the stalk solidification molding machine 5 is connected by a V-belt. The central shaft of the straw solidification molding machine 5 is connected with the rotating shaft of the straw pulverizer 6 through the V-belt transmission system 4. Specifically, a pulley is also set on the central shaft of the straw solidification molding machine 5, and the pulley is connected with the straw pulverizer. The pulleys on the rotating shaft of 6 are connected by V-belts.

秸秆粉碎机6的出料口通过粉料输送管道8与旋风粉料收集器9的进料口连接。The discharge port of the straw pulverizer 6 is connected with the feed port of the cyclone powder collector 9 through the powder conveying pipeline 8 .

旋风粉料收集器9为现有技术,其筒体的侧壁上部设有进料口,顶端设有中心内旋气流出风口,下端设有出料口,旋风粉料收集器9的出料口与秸秆固化成型机5的料斗5a连通。旋风粉料收集器9的上端出风口通过管道与粉尘收集器11连接,粉尘收集器11也安装在机架10上。Cyclone powder collector 9 is prior art, and the side wall top of its cylinder is provided with feed inlet, and the top is provided with center inner swirl air outlet, and the lower end is provided with discharge port, and the discharge of cyclone powder collector 9 The mouth is communicated with the hopper 5a of the straw solidification molding machine 5. The upper end air outlet of cyclone powder collector 9 is connected with dust collector 11 by pipeline, and dust collector 11 is also installed on the frame 10.

从秸秆粉碎机6出来的粉料从旋风粉料收集器9的上部侧壁上的进料口切向进入旋风粉料收集器9内,下降至旋风粉料收集器9底部的气流被逐渐收缩形成向上的内旋气流从旋风粉料收集器9顶端出风口排出。随着内旋气流排出的少量粉尘被粉尘收集器13过滤,因此排入大气的气流是洁净的气体。The powder coming out of the straw pulverizer 6 enters the cyclone powder collector 9 tangentially from the feeding port on the upper side wall of the cyclone powder collector 9, and the airflow descending to the bottom of the cyclone powder collector 9 is gradually contracted The upward internal swirl air flow formed is discharged from the air outlet at the top of the cyclone powder collector 9 . A small amount of dust discharged along with the internal swirling airflow is filtered by the dust collector 13, so the airflow discharged into the atmosphere is a clean gas.

旋风粉料收集器9的出料口与秸秆固化成型机5的料斗5a连通,落入料斗5a的粉料在压轮的强力作用下被成型。The discharge port of the cyclone powder collector 9 communicates with the hopper 5a of the straw solidification molding machine 5, and the powder falling into the hopper 5a is shaped under the strong action of the pinch wheel.

以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .

Claims (3)

1. a portable field straw pulverizes shaped device, it is characterized in that: comprise tractor (1), Hooks coupling universal coupling (2), gearbox (3), V belt transmission system (4), straw solidification shaping machine (5), stalk crasher (6), road wheel (7), powder delivering pipe (8), whirlwind powder collector (9) and frame (10), described gearbox (3), straw solidification shaping machine (5), stalk crasher (6), powder delivering pipe (8), whirlwind powder collector (9) is installed in frame (10), described frame (10) is connected to tractor (1) tail end, described frame (10) is provided with road wheel (7), the output shaft of the speed changer of described tractor (1) is connected with the power shaft of gearbox (3) by Hooks coupling universal coupling (2), the output shaft of described gearbox (3) is connected with the central shaft of straw solidification shaping machine (5) by V belt transmission system (4), the central shaft of described straw solidification shaping machine (5) is also connected with the rotating shaft of stalk crasher (6) by V belt transmission system (4), the discharging opening of described stalk crasher (6) is connected with the charging aperture of whirlwind powder collector (9) by powder carry pipeline (8), the discharging opening of described whirlwind powder collector (9) is communicated with the hopper (5a) of straw solidification shaping machine (5).
2. portable field straw pulverizes shaped device according to claim 1, it is characterized in that: described gearbox (3) interior end arranges bevel-gear sett (3a).
3. portable field straw pulverizes shaped device according to claim 1, it is characterized in that: the upper end air outlet of described whirlwind powder collector (9) is connected with dust collection (11) by pipeline, and described dust collection (11) is arranged in frame (10).
CN201420546236.0U 2014-09-22 2014-09-22 Portable field straw pulverizes shaped device Expired - Fee Related CN204148231U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105011647A (en) * 2015-06-25 2015-11-04 宁波宣腾草业工贸有限公司 Recovery method of forage tops and tails used for weaving
CN105032888A (en) * 2015-06-25 2015-11-11 宁波宣腾草业工贸有限公司 Top and tail material recycling system for weaving straw
CN106622607A (en) * 2016-11-22 2017-05-10 燕山大学 Intelligent movable straw smashing and extrusion-blocking integrated machine
CN106622606A (en) * 2016-11-22 2017-05-10 燕山大学 Integrated straw chopping briquetting vehicle-mounted workstation
CN106732179A (en) * 2016-11-23 2017-05-31 中天同圆太阳能高科技有限公司 Biomass moulding device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105011647A (en) * 2015-06-25 2015-11-04 宁波宣腾草业工贸有限公司 Recovery method of forage tops and tails used for weaving
CN105032888A (en) * 2015-06-25 2015-11-11 宁波宣腾草业工贸有限公司 Top and tail material recycling system for weaving straw
CN105011647B (en) * 2015-06-25 2016-08-24 宁波宣腾草业工贸有限公司 The material recovery method end to end of braiding forage
CN106622607A (en) * 2016-11-22 2017-05-10 燕山大学 Intelligent movable straw smashing and extrusion-blocking integrated machine
CN106622606A (en) * 2016-11-22 2017-05-10 燕山大学 Integrated straw chopping briquetting vehicle-mounted workstation
CN106732179A (en) * 2016-11-23 2017-05-31 中天同圆太阳能高科技有限公司 Biomass moulding device

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