CN204144390U - Laminating machine and finished product battery core thereof pick and place stacked structure - Google Patents
Laminating machine and finished product battery core thereof pick and place stacked structure Download PDFInfo
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- CN204144390U CN204144390U CN201420653676.6U CN201420653676U CN204144390U CN 204144390 U CN204144390 U CN 204144390U CN 201420653676 U CN201420653676 U CN 201420653676U CN 204144390 U CN204144390 U CN 204144390U
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- 238000010030 laminating Methods 0.000 title claims abstract 6
- 230000007246 mechanism Effects 0.000 claims abstract description 140
- 238000000605 extraction Methods 0.000 claims abstract description 43
- 239000000284 extract Substances 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 description 26
- 238000009434 installation Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000003475 lamination Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000004956 cell adhesive effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域 technical field
本实用新型涉及电池制造设备领域,尤其涉及叠片机及其成品电芯取放堆叠结构,特别适用于锂电池、镍氢电池、镍铬电池等矩形电池电芯的提取及堆叠。 The utility model relates to the field of battery manufacturing equipment, in particular to a laminator and its finished cell pick-and-place stacking structure, and is especially suitable for the extraction and stacking of rectangular battery cells such as lithium batteries, nickel-hydrogen batteries, and nickel-chromium batteries.
背景技术 Background technique
现有技术的叠片机中,极片经叠片、卷绕、贴胶形成成品电芯后需要移出叠片机,某些半自动的叠片机会靠人工取走成品电芯,这种方式效率低、工人的劳动强度大且可能造成电芯变形,大部分的叠片机会采用皮带输送的形式移出成品电芯。但皮带输送机的结构占用空间大,导致叠片机幅面大,成本高,且成品电芯需由电芯抓取机构送至皮带输送机上,需占用电芯抓取机构的工作时间,可能导致叠片机前端结构的等待,影响叠片机的整体效率。 In the lamination machine of the prior art, the pole pieces need to be removed from the lamination machine after being laminated, wound, and glued to form the finished battery core. Some semi-automatic lamination machines rely on manual removal of the finished battery core. This method is efficient Low, the labor intensity of the workers is high and may cause the deformation of the battery core. Most of the stacking machines use the form of belt conveyor to remove the finished battery core. However, the structure of the belt conveyor takes up a lot of space, resulting in a large lamination machine and high cost, and the finished cells need to be sent to the belt conveyor by the cell grabbing mechanism, which takes up the working time of the cell grabbing mechanism, which may lead to The waiting of the front-end structure of the stacker affects the overall efficiency of the stacker.
实用新型内容 Utility model content
本实用新型提供一种叠片机及其成品电芯取放堆叠结构,以解决现有技术中叠片机中叠片效率低的问题。 The utility model provides a stacking machine and a pick-and-place stacking structure of finished electric cores to solve the problem of low stacking efficiency in the stacking machine in the prior art.
为解决上述技术问题,本实用新型提出一种叠片机的成品电芯取放堆叠结构,包括安装架、电芯托盘机构、电芯转移机构、电芯提取机构和电芯堆叠机构;电芯托盘机构包括用以缓存成品电芯的托盘,所述托盘安装于所述安装架上;电芯转移机构安装于所述安装架上并位于所述电芯托盘机构上方;电芯提取机构连接所述电芯转移机构,并由电芯转移机构驱动而可水平移动;电芯堆叠机构用以叠放成品电芯,设置于所述电芯提取机构的行程范围内,并位于电芯提取机构下方;所述电芯提取机构能够提取缓存于所述托盘上的成品电芯,并在水平移动时将成品电芯转移至所述电芯堆叠机构上。 In order to solve the above-mentioned technical problems, the utility model proposes a stacking structure of finished battery cells of a stacker, including a mounting frame, a battery tray mechanism, a battery transfer mechanism, a battery extraction mechanism and a battery stacking mechanism; The tray mechanism includes a tray for caching finished batteries, and the tray is installed on the installation frame; the battery transfer mechanism is installed on the installation frame and is located above the battery tray mechanism; the battery extraction mechanism is connected to the The above cell transfer mechanism is driven by the cell transfer mechanism and can move horizontally; the cell stacking mechanism is used to stack the finished cells, and is set within the stroke range of the cell extraction mechanism and located below the cell extraction mechanism ; The battery extracting mechanism can extract the finished batteries stored on the tray, and transfer the finished batteries to the battery stacking mechanism when moving horizontally.
优选地,所述托盘包括一平板和凸伸出平板表面的多个平行的筋板,各筋板的表面平齐而可承托成品电芯使成品电芯缓存于托盘上,相邻两筋板之间形成通道以供所述电芯提取机构伸入而提取成品电芯;所述平板连接所述安装架。 Preferably, the tray includes a flat plate and a plurality of parallel ribs protruding from the surface of the flat plate. The surface of each rib is even and can support the finished battery so that the finished battery can be cached on the tray. Two adjacent ribs A channel is formed between the plates for the cell extracting mechanism to extend in to extract the finished cells; the flat plate is connected to the installation frame.
优选地,所述托盘可转动地连接所述安装架,托盘的转动轴线平行于所述电芯提取机构的水平移动路线;所述电芯托盘机构还包括用以驱动托盘转动的托盘驱动组件,所述托盘在不使用时呈竖直状态收容于所述安装架内,在使用时由所述托盘驱动组件驱动转动至呈水平状态而承托成品电芯。 Preferably, the tray is rotatably connected to the installation frame, and the rotation axis of the tray is parallel to the horizontal movement path of the cell extraction mechanism; the cell tray mechanism also includes a tray drive assembly for driving the tray to rotate, The tray is accommodated in the mounting frame in a vertical state when not in use, and is driven and rotated to a horizontal state by the tray driving assembly to support the finished batteries when in use.
优选地,所述电芯转移机构包括电机、主同步轮、从同步轮、同步带和直线滑轨;所述电机水平安装于所述安装架上,电机连接并驱动所述主同步轮,所述同步带绕接于主同步轮和从同步轮上,所述直线滑轨安装于所述安装架上,直线滑轨平行于两同步轮的连线;所述电芯提取机构固定连接所述同步带并可滑动地连接所述直线滑轨。 Preferably, the cell transfer mechanism includes a motor, a main synchronous wheel, a slave synchronous wheel, a synchronous belt and a linear slide rail; the motor is horizontally installed on the mounting frame, and the motor is connected to and drives the main synchronous wheel, so The synchronous belt is wound around the main synchronous wheel and the secondary synchronous wheel, the linear slide rail is installed on the mounting frame, and the linear slide rail is parallel to the connection line between the two synchronous wheels; the cell extraction mechanism is fixedly connected to the The timing belt is slidably connected to the linear slide rail.
优选地,所述电芯提取机构包括可开合而放下或提取电芯的电芯夹取组件、用以驱动电芯夹取组件开合的水平移动驱动组件、用以驱动电芯夹取组件升降的上下移动驱动组件;所述上下移动驱动组件连接所述电芯转移机构并由所述电芯转移机构带动移动。 Preferably, the cell extraction mechanism includes a cell clamping assembly that can be opened and closed to put down or extract the cell, a horizontal movement drive assembly for driving the cell clamping assembly to open and close, and a drive assembly for driving the cell clamping assembly An up and down moving drive assembly; the up and down drive assembly is connected to the cell transfer mechanism and is driven to move by the cell transfer mechanism.
优选地,所述上下移动驱动组件包括竖直安装的上下移动气缸、与上下移动气缸固定连接的水平连接板以及连接于水平连接板上的竖直导杆;所述上下移动气缸连接所述电芯转移机构;所述水平移动驱动组件包括水平安装座、水平安装于水平安装座并分别向水平安装座两侧伸出的两水平移动气缸、连接于水平安装座上并与水平移动气缸的活塞轴平行的水平导杆;所述水平安装座连接所述上下移动气缸并可在上下移动气缸的驱动下沿所述竖直导杆移动;所述电芯夹取组件包括两相对设置的电芯钩子,两电芯钩子分别对应连接两水平移动气缸并可在水平移动气缸的驱动下沿所述水平导杆移动而实现开合。 Preferably, the drive assembly for moving up and down includes a vertically installed cylinder for moving up and down, a horizontal connection plate fixedly connected to the cylinder for moving up and down, and a vertical guide rod connected to the horizontal connection plate; the cylinder for moving up and down is connected to the electric Core transfer mechanism; the horizontally moving drive assembly includes a horizontal mounting base, two horizontally moving cylinders that are horizontally installed on the horizontal mounting base and protrude to both sides of the horizontal mounting base, and connected to the horizontal mounting base and connected to the horizontally moving cylinder. A horizontal guide rod parallel to the axis; the horizontal mount is connected to the up and down moving cylinder and can move along the vertical guide rod under the drive of the up and down moving cylinder; the cell clamping assembly includes two oppositely arranged cells The hooks, the hooks of the two electric cores are respectively connected to the two horizontal moving cylinders and can move along the horizontal guide rod under the drive of the horizontal moving cylinders to realize opening and closing.
优选地,所述电芯钩子包括钩子连接板和连接在钩子连接板上的至少两钩子件,所述钩子连接板上设有条形安装槽,所述钩子件沿所述条形安装槽可调位置地安装于所述钩子连接板上;所述钩子连接板连接所述水平移动气缸。 Preferably, the cell hook includes a hook connecting plate and at least two hook pieces connected to the hook connecting plate, the hook connecting plate is provided with a strip-shaped installation groove, and the hook pieces can be moved along the strip-shaped installation groove. The hook connecting plate is installed on the hook connecting plate in a position-adjustable manner; the hook connecting plate is connected to the horizontally moving cylinder.
优选地,所述电芯堆叠机构设置有两个,两电芯堆叠机构在所述电芯提取机构的行程范围内间隔设置。 Preferably, there are two cell stacking mechanisms, and the two cell stacking mechanisms are arranged at intervals within the travel range of the cell extraction mechanism.
优选地,所述电芯堆叠机构包括底板、托板、挡杆和托板驱动件;所述托板设置于底板上方用以叠放成品电芯,所述挡杆向上突出设置于所述底板以将成品电芯挡止在托板上,所述托板驱动件设于所述底板下方,所述托板驱动件连接并驱动所述托板沿竖直方向移动。 Preferably, the cell stacking mechanism includes a bottom plate, a supporting plate, a blocking rod and a supporting plate driving member; the supporting plate is arranged above the bottom plate for stacking finished cells, and the blocking rod protrudes upward from the bottom plate In order to stop the finished battery cells on the supporting plate, the supporting plate driving part is arranged under the bottom plate, and the supporting plate driving part is connected and drives the supporting plate to move in the vertical direction.
为解决上述技术问题,本实用新型还提出一种叠片机,包括如上所述的成品电芯取放堆叠结构。 In order to solve the above-mentioned technical problems, the utility model also proposes a stacking machine, which includes the stacking structure for taking and placing finished battery cells as described above.
与现有技术相比,本实用新型具有如下有益效果:本实用新型的成品电芯取放堆叠结构中采用电芯托盘机构对由叠片机的电芯抓取机构传送来的成品电芯进行缓存,而后由电芯提取机构和电芯转移机构将成品电芯移至电芯堆叠机构上,在成品电芯转移至堆叠的过程中,叠片机的电芯抓取机构可以去并行完成其他的工序,优化了叠片机各结构之间的配合,提高叠片机的整体效率。电芯堆叠机构上可叠放多个成品电芯,可在积累一定数量的成品电芯后再由操作人员一次性将堆叠的多个成品电芯取出,不需要操作人员长时间守在机器旁取拿成品电芯,对减轻工人的劳动强度起到了明显的作用。 Compared with the prior art, the utility model has the following beneficial effects: the battery tray mechanism is used in the finished battery picking and stacking structure of the utility model to carry out the finished battery delivered by the battery grasping mechanism of the stacker. cache, and then the cell extraction mechanism and the cell transfer mechanism move the finished cell to the cell stacking mechanism. During the process of transferring the finished cell to the stack, the cell grabbing mechanism of the stacker can complete other tasks in parallel. The process optimizes the cooperation between the various structures of the lamination machine and improves the overall efficiency of the lamination machine. Multiple finished battery cells can be stacked on the battery cell stacking mechanism. After accumulating a certain number of finished battery cells, the operator can take out the stacked multiple finished battery cells at one time, without the need for the operator to stay by the machine for a long time Taking the finished batteries plays a significant role in reducing the labor intensity of workers.
附图说明 Description of drawings
图1是本实用新型成品电芯取放堆叠结构实施例的正面结构示意图。 Fig. 1 is a schematic view of the front structure of an embodiment of the pick-and-place stacking structure of the finished electric core of the present invention.
图2是本实用新型成品电芯取放堆叠结构实施例的侧面结构示意图。 Fig. 2 is a side structural schematic diagram of an embodiment of the pick-and-place stacking structure of the finished electric core of the utility model.
其中,附图标记说明如下:8、成品电芯取放堆叠结构;81、安装架;811、支撑架;812、安装板;813、托盘安装座;82、电芯托盘机构;821、托盘;8211、平板;8212、筋板;8213、转轴;8214、通道;822、托盘驱动组件;83、电芯提取机构;831、电芯钩子;8311、钩子连接板;8311a、条形安装槽;8312、钩子件;832、水平移动驱动组件;8321、水平安装座;8322、水平移动气缸;8323、水平导杆;833、上下移动驱动组件;8331、上下移动气缸;8332、水平连接板;8333、竖直导杆;84、电芯转移机构;841、电机;842、主同步轮;843、从同步轮;844、同步带;845、直线滑轨;85、电芯堆叠机构;851、底板;852、托板;853、挡杆;854、托板驱动件。 Wherein, the reference signs are explained as follows: 8. Finished electric core pick-and-place stacking structure; 81. Mounting frame; 811. Support frame; 812. Mounting plate; 813. Tray mounting seat; 82. Cell tray mechanism; 821. Tray; 8211. Flat plate; 8212. Rib plate; 8213. Rotating shaft; 8214. Channel; 822. Tray driving component; 83. Battery extraction mechanism; 831. Battery hook; 8311. Hook connecting plate; 8311a. Strip installation groove; 8312 , hook piece; 832, horizontal moving drive assembly; 8321, horizontal mounting seat; 8322, horizontal moving cylinder; 8323, horizontal guide rod; 833, up and down moving driving assembly; Vertical guide rod; 84, cell transfer mechanism; 841, motor; 842, main synchronous wheel; 843, slave synchronous wheel; 844, synchronous belt; 845, linear slide rail; 85, cell stacking mechanism; 851, bottom plate; 852, supporting plate; 853, stop bar; 854, supporting plate driving part.
具体实施方式 Detailed ways
为了进一步说明本实用新型的原理和结构,现结合附图对本实用新型的优选实施例进行详细说明。 In order to further illustrate the principle and structure of the utility model, the preferred embodiments of the utility model will be described in detail in conjunction with the accompanying drawings.
参阅图1和图2,本实用新型提供一种叠片机的成品电芯取放堆叠结构8,包括安装架81、用以缓存成品电芯的电芯托盘机构82、用以从电芯托盘机构82上提取成品电芯的电芯提取机构83、用以带动电芯提取机构83水平移动的电芯转移机构84和用以叠放成品电芯的电芯堆叠机构85。 Referring to Fig. 1 and Fig. 2, the utility model provides a stacking structure 8 for taking and placing finished battery cells of a stacker, including a mounting frame 81, a battery cell tray mechanism 82 for buffering finished battery cells, and a cell tray mechanism 82 for storing finished batteries. The cell extraction mechanism 83 for extracting the finished cells on the mechanism 82, the cell transfer mechanism 84 for driving the cell extraction mechanism 83 to move horizontally, and the cell stacking mechanism 85 for stacking the finished cells.
电芯托盘机构82设有一托盘821以承托成品电芯,托盘821安装于安装架81上。电芯转移机构84安装于安装架81上并位于电芯托盘机构82上方,电芯提取机构83由电芯转移机构84驱动而可水平移动;电芯堆叠机构85设置于电芯提取机构83的行程范围内,并位于电芯提取机构83下方;电芯提取机构83在移动时能够将成品电芯从托盘821上转移至电芯堆叠机构85上,使成品电芯堆叠于电芯堆叠机构85上。 The cell tray mechanism 82 is provided with a tray 821 to support the finished cells, and the tray 821 is installed on the mounting frame 81 . The cell transfer mechanism 84 is installed on the mounting frame 81 and located above the cell tray mechanism 82, the cell extraction mechanism 83 is driven by the cell transfer mechanism 84 and can move horizontally; the cell stacking mechanism 85 is arranged on the cell extraction mechanism 83 Within the stroke range, and located below the cell extraction mechanism 83; the cell extraction mechanism 83 can transfer the finished cells from the tray 821 to the cell stacking mechanism 85 when moving, so that the finished cells are stacked on the cell stacking mechanism 85 superior.
该成品电芯取放堆叠结构8采用电芯托盘机构82对由叠片机的电芯抓取机构传送来的成品电芯进行缓存,而后由电芯提取机构83和电芯转移机构84将成品电芯移至电芯堆叠机构85上堆放,在成品电芯转移至堆叠的过程中,叠片机的电芯抓取机构可以去并行完成其他的工序,优化了叠片机各结构之间的配合,提高叠片机的整体效率。成品电芯可堆叠至一定数量后再取出,减轻操作人员的劳动强度。 The finished cell pick-and-place stacking structure 8 uses a cell tray mechanism 82 to buffer the finished cells delivered by the cell grabbing mechanism of the lamination machine, and then the cell extraction mechanism 83 and the cell transfer mechanism 84 take out the finished cells. The cells are moved to the cell stacking mechanism 85 for stacking. During the process of transferring the finished cells to the stack, the cell grabbing mechanism of the stacker can complete other processes in parallel, which optimizes the relationship between the structures of the stacker. Cooperate to improve the overall efficiency of the stacker. The finished battery cells can be stacked to a certain number and then taken out to reduce the labor intensity of the operator.
以下对该成品电芯取放堆叠结构8的各机构具体介绍。 Each mechanism of the finished electric core pick-and-place stacking structure 8 will be introduced in detail below.
安装架81包括两间隔设置的竖直的支撑架811、水平连接在两支撑架811顶端的安装板812和水平连接在两支撑架811之间的托盘安装座813。安装板812用以安装电芯转移机构84,托盘安装座813用以安装电芯托盘机构82,而支撑架811的底端用以安装于叠片机的主面板上,从而使得安装电芯转移机构84、电芯提取机构83和电芯托盘机构82均处于悬空状态,避免直接位于叠片机的主面板上造成叠片机的幅面过大。 The installation frame 81 includes two vertical support frames 811 arranged at intervals, a mounting plate 812 horizontally connected to the tops of the two support frames 811 , and a tray mounting seat 813 horizontally connected between the two support frames 811 . The mounting plate 812 is used to install the cell transfer mechanism 84, the tray mounting base 813 is used to install the cell tray mechanism 82, and the bottom end of the support frame 811 is used to install on the main panel of the stacker, so that the cell transfer mechanism can be installed. The mechanism 84, the cell extraction mechanism 83 and the cell tray mechanism 82 are all in a suspended state, so as to avoid being directly located on the main panel of the stacker and causing the stacker to be too large.
电芯托盘机构82的托盘821包括一平板8211和凸伸出平板8211表面的多个平行的筋板8212,各筋板8212的表面平齐而可承托成品电芯使成品电芯缓存于托盘821上,相邻两筋板8212之间形成通道8214以供电芯提取机构83伸入而提取成品电芯。由于筋板8212之间的通道8214的存在,电芯提取机构83提取成品电芯时是托住成品电芯的底面,避免成品电芯的破坏。 The tray 821 of the cell tray mechanism 82 includes a flat plate 8211 and a plurality of parallel ribs 8212 protruding from the surface of the flat plate 8211. The surface of each rib 8212 is even and can support the finished battery so that the finished battery is cached on the tray. On 821 , a channel 8214 is formed between two adjacent ribs 8212 for the power core extracting mechanism 83 to extend in and extract the finished battery core. Due to the existence of the channel 8214 between the ribs 8212, the cell extraction mechanism 83 supports the bottom surface of the finished cell when extracting the finished cell to avoid damage to the finished cell.
托盘821较优地转动连接安装架81的托盘安装座813,转动轴线平行于电芯提取机构83的水平移动路线。托盘821的筋板8212从平板8211的一端向另一端延伸,延伸长度小于平板8211的长度,平板8211的另一端通过一转轴8213转动连接在托盘安装座813上的轴承座上,从而实现托盘821相对于托盘安装座813的可转动连接。电芯托盘机构82还包括用以驱动托盘821转动的托盘驱动组件822,托盘821在不使用时呈竖直状态收容于安装架81内,在使用时由托盘驱动组件822驱动转动至呈水平状态而承托成品电芯。 The tray 821 is preferably rotatably connected to the tray mounting seat 813 of the mounting frame 81 , and the rotation axis is parallel to the horizontal movement path of the cell extracting mechanism 83 . The rib plate 8212 of the tray 821 extends from one end of the plate 8211 to the other end, the extension length is less than the length of the plate 8211, and the other end of the plate 8211 is connected to the bearing seat on the tray mounting base 813 through a rotating shaft 8213, so that the tray 821 Rotatable connection relative to tray mount 813. The cell tray mechanism 82 also includes a tray drive assembly 822 for driving the tray 821 to rotate. The tray 821 is stored in the mounting frame 81 in a vertical state when not in use, and is driven and rotated by the tray drive assembly 822 to a horizontal state when in use. And support the finished batteries.
电芯托盘机构82的托盘驱动组件822可采用电机、气缸等动力机构,并可以通过必要的运动转换机构而驱动托盘821转动。 The tray drive assembly 822 of the cell tray mechanism 82 can use power mechanisms such as motors and cylinders, and can drive the tray 821 to rotate through necessary motion conversion mechanisms.
当需要托盘821承托成品电芯时,托盘驱动组件822动作,驱动托盘821绕转轴8213的轴线旋转。托盘821转动至呈水平状态时即可承托成品电芯。当成品电芯被电芯提取机构83取走后,托盘821再自动旋转90度到垂直位置,收容于安装架81内,节省空间。 When the tray 821 is required to support the finished electric core, the tray driving assembly 822 operates to drive the tray 821 to rotate around the axis of the rotating shaft 8213 . When the tray 821 is rotated to a horizontal state, it can support the finished electric core. After the finished batteries are taken away by the battery extraction mechanism 83, the tray 821 automatically rotates 90 degrees to a vertical position and is stored in the mounting frame 81 to save space.
电芯提取机构83包括可开合而放下或提取电芯的电芯夹取组件、用以驱动电芯夹取组件开合的水平移动驱动组件832、用以驱动电芯夹取组件升降的上下移动驱动组件833;上下移动驱动组件833连接电芯转移机构84并由所述电芯转移机构84带动移动。 The battery extraction mechanism 83 includes a battery clamping assembly that can be opened and closed to put down or extract the battery, a horizontal movement drive assembly 832 for driving the opening and closing of the battery clamping assembly, and an up and down mechanism for driving the battery clamping assembly to rise and fall. The moving drive assembly 833 ; the up and down moving drive assembly 833 is connected to the cell transfer mechanism 84 and driven by the cell transfer mechanism 84 to move.
电芯夹取组件包括两相对设置的电芯钩子831,两电芯钩子831可在水平移动驱动组件832的驱动下相向或相背移动而实现开合,从而可放下或夹取成品电芯。电芯钩子831包括钩子连接板8311和连接在钩子连接板8311上的两钩子件8312,钩子连接板8311上设有条形安装槽8311a,钩子件8312沿条形安装槽8311a可调位置地安装于钩子连接板8311上,从而可调整钩子件8312之间的间距,适应不同型号的电芯。钩子件8312呈L型,其一臂呈竖直状态连接钩子连接板8311,另一臂呈水平状态以托住成品电芯。钩子连接板8311上安装的钩子件8312还可以为三个以上以更平稳地托住电芯。 The cell clamping assembly includes two opposite cell hooks 831, and the two cell hooks 831 can be opened and closed by moving toward or opposite each other driven by the horizontal movement drive assembly 832, so that the finished cell can be put down or clamped. The battery hook 831 includes a hook connecting plate 8311 and two hook pieces 8312 connected to the hook connecting plate 8311. The hook connecting plate 8311 is provided with a strip-shaped installation groove 8311a, and the hook pieces 8312 are installed along the strip-shaped installation groove 8311a in an adjustable position. On the hook connecting plate 8311, the distance between the hook parts 8312 can be adjusted to adapt to different types of batteries. The hook member 8312 is L-shaped, one arm of which is vertically connected to the hook connecting plate 8311, and the other arm is horizontal to support the finished battery cell. There can also be more than three hook members 8312 installed on the hook connecting plate 8311 to more stably support the electric core.
水平移动驱动组件832包括水平安装座8321、水平安装于水平安装座8321并分别向水平安装座8321两侧伸出的两水平移动气缸8322、连接于水平安装座8321上并与水平移动气缸8322的活塞轴平行的水平导杆8323。两水平移动气缸8322分别对应连接两电芯钩子831的钩子连接板8311,水平导杆8323起到电芯钩子831移动的导向作用,电芯钩子831的钩子连接板8311套接于水平导杆8323上,并可在水平移动气缸8322的驱动下沿水平导杆8323移动。 The horizontal movement drive assembly 832 includes a horizontal mounting base 8321, two horizontal moving cylinders 8322 that are horizontally installed on the horizontal mounting base 8321 and protrude to both sides of the horizontal mounting base 8321 respectively, connected on the horizontal mounting base 8321 and connected with the horizontal moving cylinder 8322 Horizontal guide rod 8323 parallel to the piston axis. The two horizontal moving cylinders 8322 correspond to the hook connecting plates 8311 connecting the two battery hooks 831 respectively, the horizontal guide rod 8323 acts as a guide for the movement of the battery hook 831, and the hook connecting plate 8311 of the battery hook 831 is sleeved on the horizontal guide rod 8323 and can move along the horizontal guide rod 8323 under the drive of the horizontal moving cylinder 8322.
上下移动驱动组件833包括竖直安装的上下移动气缸8331、与上下移动气缸8331固定连接的水平连接板8332以及连接于水平连接板8332上的竖直导杆8333;上下移动气缸8331的活塞轴连接水平移动驱动组件832的水平安装座8321,竖直导杆8333起到水平安装座8321移动的导向作用。水平安装座8321在上下移动气缸8331的驱动下沿竖直导杆8333移动而实现升降。上下移动气缸8331的缸体通过连接座连接电芯转移机构84,而可由电芯转移机构84带动移动。 The up and down drive assembly 833 includes a vertically installed up and down moving cylinder 8331, a horizontal connecting plate 8332 fixedly connected to the up and down moving cylinder 8331, and a vertical guide rod 8333 connected to the horizontal connecting plate 8332; the piston shaft of the up and down moving cylinder 8331 is connected The horizontal mounting base 8321 of the driving assembly 832 is moved horizontally, and the vertical guide rod 8333 acts as a guide for the movement of the horizontal mounting base 8321. The horizontal mounting base 8321 moves along the vertical guide rod 8333 under the drive of the up and down moving cylinder 8331 to realize lifting. The cylinder body of the up and down moving cylinder 8331 is connected to the cell transfer mechanism 84 through the connection seat, and can be moved by the cell transfer mechanism 84 .
电芯转移机构84包括电机841、主同步轮842、从同步轮843、同步带844和直线滑轨845。电机841可为步进电机,水平安装于安装板812上。电机841驱动一减速机,再由减速机驱动主同步轮842转动。同步带844绕接于主同步轮842和从同步轮843上,随着主同步轮842的转动而移动。直线滑轨845安装于安装板812上,直线滑轨845平行于两同步轮842、843的连线。电芯提取机构83的上下移动气缸8331固定连接同步带844并可滑动地连接直线滑轨845。 The cell transfer mechanism 84 includes a motor 841 , a master synchronous wheel 842 , a slave synchronous wheel 843 , a synchronous belt 844 and a linear slide rail 845 . The motor 841 can be a stepping motor, and is installed horizontally on the mounting plate 812 . The motor 841 drives a speed reducer, and the speed reducer drives the main synchronous wheel 842 to rotate. The synchronous belt 844 is wound on the main synchronous wheel 842 and the slave synchronous wheel 843 , and moves with the rotation of the main synchronous wheel 842 . The linear slide rail 845 is installed on the mounting plate 812 , and the linear slide rail 845 is parallel to the line connecting the two synchronous wheels 842 , 843 . The up and down moving cylinder 8331 of the cell extraction mechanism 83 is fixedly connected to the timing belt 844 and slidably connected to the linear slide rail 845 .
本实施例中,主同步轮842和从同步轮843分列于安装板812的两端外侧,同步带844将安装板812和直线滑轨845围绕于其内,直线滑轨845安装于安装板812的下表面。该结构将直线滑轨845和同步带844紧凑地安装于安装板812上,设计巧妙,结构紧凑。 In this embodiment, the main synchronous wheel 842 and the secondary synchronous wheel 843 are arranged outside the two ends of the mounting plate 812, the synchronous belt 844 surrounds the mounting plate 812 and the linear slide rail 845, and the linear slide rail 845 is installed on the mounting plate The lower surface of 812. In this structure, the linear slide rail 845 and the synchronous belt 844 are compactly installed on the mounting plate 812, and the design is ingenious and the structure is compact.
电芯堆叠机构85在本实施例中设置为两个,在电芯提取机构83的行程范围内间隔设置。即:两电芯堆叠机构85沿直线滑轨845的长度方向设置,以图1的视图方向来看,两电芯堆叠机构85分列于电芯托盘机构82的两侧。两电芯堆叠机构85可分别设置为合格品堆放机构和不合格品堆放,以避免不合格品混入合格品中。 In this embodiment, there are two cell stacking mechanisms 85 arranged at intervals within the travel range of the cell extracting mechanism 83 . That is: the two cell stacking mechanisms 85 are arranged along the length direction of the linear slide rail 845 , and viewed from the view direction of FIG. 1 , the two cell stacking mechanisms 85 are arranged on both sides of the cell tray mechanism 82 . The two cell stacking mechanisms 85 can be respectively set as a stacking mechanism for qualified products and a stacking mechanism for unqualified products, so as to avoid mixing unqualified products into qualified products.
电芯堆叠机构85具体包括底板851、托板852、挡杆853和托板驱动件854;托板852设置于底板851上方用以叠放成品电芯,挡杆853向上突出设置于底板851以将成品电芯挡止在托板852上,托板驱动件854设于底板851下方,托板驱动件854连接并驱动托板852沿竖直方向移动。托板驱动件854可为气缸或电机,为使托板852平稳移动,还可以设置导杆和适配的直线轴承为托板852导向。 The battery cell stacking mechanism 85 specifically includes a bottom plate 851, a supporting plate 852, a retaining rod 853 and a supporting plate driving member 854; Stop the finished cell on the supporting plate 852 , the supporting plate driving member 854 is arranged under the bottom plate 851 , the supporting plate driving member 854 is connected and drives the supporting plate 852 to move vertically. The pallet driver 854 can be an air cylinder or a motor. In order to make the pallet 852 move smoothly, a guide rod and an adapted linear bearing can also be provided to guide the pallet 852 .
本实用新型还提供一种包括上述成品电芯取放堆叠结构8的叠片机,该成品电芯取放堆叠结构8在叠片机中位于电芯贴胶结构的下游,安装架81的支撑架811以及电芯堆叠机构85的底板851安装于叠片机的主面板上。通过该成品电芯取放堆叠结构8可将贴胶后形成的成品电芯叠放好,以便于操作人员取出。大致的流程为:电芯经电芯贴胶结构贴胶后形成成品电芯,由电芯抓取结构将成品电芯送至成品电芯取放堆叠结构8处,成品电芯取放堆叠结构8的电芯托盘机构82先承托成品电芯,而后电芯提取机构83从电芯托盘机构82上提取成品电芯,电芯转移机构84带动电芯提取机构83水平移动至电芯堆叠机构85上方,将成品电芯放置在电芯堆叠机构85上。成品电芯缓存于电芯托盘机构82上后,电芯抓取机构即可退回去完成其他的动作。 The utility model also provides a stacking machine including the above-mentioned finished battery pick-and-place stacking structure 8, the finished battery pick-and-place stacking structure 8 is located in the downstream of the battery sticking structure in the stacker, and the support of the mounting frame 81 The frame 811 and the bottom plate 851 of the cell stacking mechanism 85 are installed on the main panel of the stacker. Through the stacking structure 8 for taking and placing finished battery cells, the finished battery cells formed after pasting the glue can be stacked, so that operators can take them out easily. The general process is as follows: the battery cell is glued by the cell adhesive structure to form a finished battery cell, and the cell grabbing structure sends the finished cell to the 8 place of the finished cell pick-and-place stacking structure, and the finished battery pick-and-place stacking structure The cell tray mechanism 82 of 8 first supports the finished cells, and then the cell extraction mechanism 83 extracts the finished cells from the cell tray mechanism 82, and the cell transfer mechanism 84 drives the cell extraction mechanism 83 to move horizontally to the cell stacking mechanism 85 , the finished electric core is placed on the electric core stacking mechanism 85 . After the finished batteries are cached on the battery tray mechanism 82, the battery grabbing mechanism can return to complete other actions.
成品电芯取放堆叠结构8的具体工作过程如下。 The specific working process of picking and placing the stacked structure 8 of finished batteries is as follows.
当需要接取成品电芯时,电芯托盘机构82的托盘驱动组件822驱动托盘821旋转,使托盘821转动至呈水平状态,托住由电芯抓取结构送来的成品电芯。 When the finished batteries need to be picked up, the tray drive assembly 822 of the battery tray mechanism 82 drives the tray 821 to rotate, so that the tray 821 rotates to a horizontal state to support the finished batteries sent by the battery grabbing structure.
接着,电芯提取机构83的上下移动气缸8331的活塞轴伸出,使电芯钩子831下降至成品电芯的下表面以下。再由水平移动气缸8322缩回使两电芯钩子831合拢以托住成品电芯。而后上下移动气缸8331再动作使电芯钩子831上升提起成品电芯。 Next, the piston shaft of the up-and-down moving cylinder 8331 of the cell extracting mechanism 83 is stretched out, so that the cell hook 831 is lowered below the lower surface of the finished cell. Then the horizontal moving cylinder 8322 is retracted so that the two electric core hooks 831 are closed to support the finished electric core. Then move the cylinder 8331 up and down to make the cell hook 831 rise and lift the finished cell.
最后,电芯转移机构84的电机841驱动主同步轮842转动,使得电芯提取机构83随着同步带844移动而沿着直线滑轨845行走。当电芯提取机构83行走至电芯堆叠机构85上方时,电芯提取机构83的水平移动气缸8322伸出,使两电芯钩子831相对张开,成品电芯自然下落。电芯堆叠机构85的托板852在初始位置时被托板驱动件854顶升到一定高度,电芯提取机构83的电芯钩子831张开后,成品电芯即自然落在托板852上,每次接纳一个成品电芯后,托板驱动件854带动托板852下降一个成品电芯的高度,直至托板852降落到与底板851接触时即完成一次电芯堆叠的过程,再由操作人员将成品电芯一次性取走。 Finally, the motor 841 of the cell transfer mechanism 84 drives the main synchronous wheel 842 to rotate, so that the cell extraction mechanism 83 moves along the linear slide rail 845 along with the movement of the synchronous belt 844 . When the cell extraction mechanism 83 moves above the cell stacking mechanism 85, the horizontal moving cylinder 8322 of the cell extraction mechanism 83 stretches out, so that the two cell hooks 831 are relatively opened, and the finished cell naturally falls. The pallet 852 of the cell stacking mechanism 85 is lifted to a certain height by the pallet driver 854 when it is in the initial position, and after the cell hook 831 of the cell extraction mechanism 83 is opened, the finished cell falls naturally on the pallet 852 , each time after receiving a finished battery cell, the supporting plate driving part 854 drives the supporting plate 852 to drop the height of a finished battery cell until the supporting plate 852 touches the bottom plate 851 to complete a cell stacking process, and then the operation Personnel will take away the finished batteries at one time.
其中,电芯托盘机构82的托盘821在成品电芯被取走后即可旋转收回至安装架81内,可以给叠片机的电芯抓取结构让位。 Wherein, the tray 821 of the cell tray mechanism 82 can be rotated and retracted into the installation frame 81 after the finished cell is taken away, which can give way to the cell grasping structure of the stacker.
以上仅为本实用新型的较佳可行实施例,并非限制本实用新型的保护范围,凡运用本实用新型说明书及附图内容所作出的等效结构变化,均包含在本实用新型的保护范围内。 The above are only preferred feasible embodiments of the present utility model, and do not limit the protection scope of the present utility model. All equivalent structural changes made by using the description of the utility model and the contents of the accompanying drawings are included in the protection scope of the present utility model. .
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| CN107293803A (en) * | 2017-08-04 | 2017-10-24 | 无锡奥特维智能装备有限公司 | The storied producing line of bank |
| CN118655079A (en) * | 2024-06-28 | 2024-09-17 | 江苏华安科研仪器有限公司 | A processing device for microfluidic visualization model and a method for using the same |
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| CN107293803A (en) * | 2017-08-04 | 2017-10-24 | 无锡奥特维智能装备有限公司 | The storied producing line of bank |
| CN107293803B (en) * | 2017-08-04 | 2023-09-26 | 无锡奥特维智能装备有限公司 | Material stacking production line |
| CN118655079A (en) * | 2024-06-28 | 2024-09-17 | 江苏华安科研仪器有限公司 | A processing device for microfluidic visualization model and a method for using the same |
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