CN204141104U - Adapter, hard pipe joint structure and the device for adapter processing - Google Patents

Adapter, hard pipe joint structure and the device for adapter processing Download PDF

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Publication number
CN204141104U
CN204141104U CN201420553712.1U CN201420553712U CN204141104U CN 204141104 U CN204141104 U CN 204141104U CN 201420553712 U CN201420553712 U CN 201420553712U CN 204141104 U CN204141104 U CN 204141104U
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China
Prior art keywords
adapter
hole
hole section
pipe die
head body
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CN201420553712.1U
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Chinese (zh)
Inventor
孙玉岗
周路
陈其永
葛台代
陈铭斌
李敏
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GUANGDONG HUAYE POWER TECHNOLOGY Co Ltd
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GUANGDONG HUAYE POWER TECHNOLOGY Co Ltd
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Priority to CN201420553712.1U priority Critical patent/CN204141104U/en
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Abstract

This application discloses a kind of adapter, hard pipe joint structure and the device for adapter processing, this adapter and hard tube structure can be applied in the system up to 1100Mpa pressure rating and flow, sealing is reliable, pressure rating is very high, repeatedly Reusability does not affect sealing effect, this device then can conveniently make with upper connecting tube, operates simple and easy, is applicable to execute-in-place.

Description

Adapter, hard pipe joint structure and the device for adapter processing
Technical field
The application relates to a kind of hard pipe joint structure for hydraulic system, adapter and the device for adapter processing.
Background technique
Hydraulic fitting is link necessary during hydraulic system pipeline connects, hydraulic fitting and ordinary pipe couplings have very large difference, it is much bigger that maximum most significant difference is exactly the pressure compared in ordinary pipe couplings of the overpressure of hydraulic pressure, the decades of times even hundred times of the former the latter often, hydraulic oil pipe burst suddenly oil impact force be also very large, so hydraulic fitting requires very high.
Hydraulic fitting is oil pipe and oil pipe, removable link between oil pipe and hydraulic element, it is generally divided into hose coupling and hard pipe joint structure, main employing hard pipe joint structure in hydraulic system, it mainly can be divided into: Welded fitting, Bite type fittings, flared fitting.But this several pipe joint, due to the restriction of material and sealing configuration, generally can only be applicable to below 40MPa hydraulic system, be difficult to be applicable to be greater than in the hydraulic system of 40MPa.
Summary of the invention
The application provides a kind of hard pipe joint structure for hydraulic system, adapter and the device for adapter processing.
According to the first aspect of the application, the application provides a kind of adapter, comprises a body and body, and all have through flowing hole in the middle of described head body and body, described head body has the outer wall of spheric.
As the further improvement of described adapter, on described head body, the diameter of diapire is greater than the diameter of body, described head body is crossed out from tube wall and forms root angle.
Present invention also provides a kind of hard pipe joint structure, comprising:
Adapter, the body that described adapter comprises a body and connects with head body, described head body has the outer wall of spheric;
Fittings body, described fittings body has flowing hole, and described flowing hole at least has the first hole section, and described first hole section is conical bore;
And link, described link has through hole, and one end is compressed part, described body one end is stretched in flowing hole, described link to be set on body and to be fixedly connected with fittings body, described compressed part props up adapter, the head body of adapter is pushed against the hole wall of conical bore, makes the hole wall generation elastic strain of described conical bore form a circle and shows consideration for spheric head the spheric groove closed.
As the further improvement of described hard pipe joint structure, on described head body, the diameter of diapire is greater than the diameter of body, described head body is crossed out from tube wall and forms root angle, described compressed part stretches in flowing hole, and the end of described compressed part props up described diapire, the hole wall of head body to the first hole section is compressed.
As the further improvement of described hard pipe joint structure, described flowing hole also comprises the second hole section, and described second hole section is communicated with the first hole section, and the hole wall of described second hole section has internal thread, described compressed part outer wall has outside thread, and described compressed part and the second hole section are spirally connected fixing.
As the further improvement of described hard pipe joint structure, the end outer wall of described compressed part has undergauge step.
As the further improvement of described hard pipe joint structure, the through hole of described link comprises the supported hole section, intermediate hole section and the adjusting hole section that are interconnected, described supported hole section internal diameter is basic equal with outer tube diameter, and described intermediate hole section internal diameter is greater than outer tube diameter, and described adjusting hole section becomes uncovered shape.
The application also provides a kind of device for manufacturing spheric head body in adapter, comprising:
Base;
Pipe die assembly, described pipe die assembly is arranged on base, and it has the first pipe die and the second pipe die, and described first pipe die and the second pipe die surround body chamber;
Ball membrane module, described ball membrane module comprises ball mould and core, and described ball mould has the bulb chamber suitable with the spheric outer wall of head body, and described core is with the lead to the hole site of adapter adaptive through ball mould, described ball mould abuts the first pipe die and the second pipe die, and described bulb chamber is communicated with body chamber;
Locking element, described locking element adjustable body chamber size, makes body chamber unclamp or locks adapter;
And force-applying member, described force-applying member can make ball mould and core that the calendering of the head body of adapter is formed spheric.
As the further improvement of described device, described pipe die assembly also comprises adapter mold, described adapter mold is fixed on base, described adapter mold has groove, described first pipe die and the second pipe die are placed in described groove, one end of described adapter mold is limited, and described locking element props up the first pipe die and/or the second pipe die, and connects with adapter mold is adjustable.
As the further improvement of described device, described ball membrane module also comprises bulb mold, described bulb mold is fixed on base, and abut adapter mold, described bulb mold has direction recess, described ball mould and core are arranged in direction recess, and described force-applying member props up ball mould and core, and connect with bulb mold is adjustable.
The beneficial effect of the application is:
The application provides a kind of adapter and hard pipe joint structure, in this structure, adapter has the head body of spheric, and fittings body has conical bore, connector and adaptor body is locked by link, the head body of body is made to push against the hole wall of conical bore, thus the hole wall generation elastic strain of conical bore forms a circle and spheric head shows consideration for the spheric groove closed, now just not simple linear sealing but spheric groove sealing to a certain degree, so sealing is very reliable, pressure rating is very high, repeatedly Reusability does not affect sealing effect, can be applicable in the system up to 1100Mpa pressure rating and flow.
The application also provides a kind of device for manufacturing spheric head body in adapter, and it comprises base, end casing, pipe die assembly, ball membrane module, locking element and force-applying member.This pipe die assembly has the first pipe die and the second pipe die, and the first pipe die and second pipe die one end prop up end casing, and surround body chamber, and by locking element adjutage body cavity size.Ball membrane module comprises ball mould and core, ball mould has the suitable bulb chamber of spheric head body with adapter, and core is adaptive with the lead to the hole site of adapter through ball mould, and bulb chamber is communicated with body chamber.In the fabrication process, locking element is first regulated to unclamp body chamber, adapter is in place, and then regulate locking element adapter to be locked, exerted a force by force-applying member, make ball mould and core that the calendering of the head body of adapter is formed spheric, finally unclamp force-applying member and locking element, taking-up is taken over, and can produce spheric head body fast in adapter, in the system that adapter be can be applicable to up to 1100Mpa pressure rating and flow, and this apparatus structure is simple, conveniently draw materials, operate simple and easy, be applicable to execute-in-place.
Accompanying drawing explanation
Fig. 1 is a kind of example structure schematic diagram of the application's hard pipe joint structure;
Fig. 2 is that the application for manufacturing the overall structure figure of a kind of embodiment of device of spheric head body in adapter;
Fig. 3 is cut away view embodiment illustrated in fig. 2.
Embodiment
By reference to the accompanying drawings the present invention is described in further detail below by embodiment.The application can realize with multiple different form, is not limited to the mode of execution described by the present embodiment.The object of following embodiment is provided to be convenient to this to the clearer understanding thoroughly of application disclosure.
Embodiment one:
Please refer to Fig. 1, the present embodiment one provides a kind of hard pipe joint structure, and it comprises adapter 11, fittings body 12 and link 13.
This adapter 11 has through hole, and it can selective annealing process low carbon steel weldless tube.The head body 112 that adapter 11 comprises body 111 and connects with body 111, head body 112 has spheric outer wall.On this body 112, the diameter of diapire 113 is greater than the diameter of body 111, a body 112 is crossed out from the outer wall of body 111 and forms root angle.This root angle can be arbitrarily angled, exemplary enumerates three here, and as 90 °, 115 ° or 135 °, wherein 115 ° and 135 ° are more conducive to stressed, occurs the problem of root crack after avoiding a body to use for more than 112 time.
This fittings body 112 has flowing hole, and flowing hole is divided into the first hole section 121, second hole section 122 and the 3rd hole section 123.
This first hole section 121 is conical bore, and the second hole section 122 is directly communicated with the first hole section 121, and the hole wall of the second hole section 122 has internal thread.3rd hole section 123 is also directly communicated with the first hole section 121, and its diameter can be in the same size with the channel internal diameter of adapter 11, for being communicated with other facility, valve block.Because fittings body 112 is generally seldom dismantled, the pipe thread 124 be connected with facility, valve block can adopt taper pipe thread completely, can save adapter Sealing like this.
This link 13 has through hole, and one end is the compressed part 131 of tubular, and compressed part 131 outer wall has outside thread 137, is spirally connected fixing for compressed part 131 and the second hole section 122.
During installation, body 111 one end is stretched in flowing hole, link 13 is set on body 111, compressed part 131 to stretch in flowing hole and is spirally connected with fittings body 112, the end 132 of compressed part 131 props up the diapire 113 of a body 112 simultaneously, the hole wall of head body 112 to the first hole section 121 is compressed, makes the hole wall generation elastic strain of conical bore form one and enclose the spheric groove of fitting with spheric head body 112.For making the hole wall of conical bore can form spheric groove, on Material selec-tion, the hardness of fittings body 112 can be less than the hardness of adapter 11.
Because spheric groove and spheric head body 112 can fit tightly sealing, therefore seal very reliable, pressure rating is very high, and repeatedly Reusability does not affect sealing effect.
Further, the end 132 of compressed part 131 is in order to better fit with this root angle, and make this end 132 form leaning angle, leaning angle and root angle match.
In order to avoid link 13 is interferenceed with fittings body 112 when rotary, therefore end 132 outer wall of compressed part 131 has undergauge step 133, dodges space to reserve.
Further, in the present embodiment one, the through hole of link 13 comprises the supported hole section 134, intermediate hole section 135 and the adjusting hole section 136 that are interconnected.
Wherein, supported hole section 134 is for supporting the oscillatory forces of adapter 11, and its internal diameter is basic equal with body 111 external diameter, and namely the internal diameter of supported hole section 134 is greater than body 111 external diameter slightly, but this size can not cause adapter 11 to swing significantly in supported hole section 134.
This intermediate hole section 135 internal diameter is greater than body 111 external diameter, and now the internal diameter of intermediate hole section 135 is obviously greater than body 111 external diameter, and effect is convenient to link 13 slide more swimmingly in adapter 11.
This adjusting hole section 136 becomes uncovered shape, and shown in the present embodiment one, uncovered shape is conical bore, and in other embodiments, certainly also can select other uncovered shape structures.It is angle for regulating adapter 11 and joint that the present embodiment one arranges uncovered shape.
In hard pipe joint structure shown in the present embodiment one, sealing pair is formed by the spheric outer wall of head body 112 and the conical surface close contact of fittings body 112, link 13 imposes powerful pretightening force to head body 112, obvious difference of hardness is had due to fittings body 112 material with between process hardness aspect and adapter 11, when impacting force acquires a certain degree, the contact segment generation resiliently deformable of conical bore and adapter 11 bodies 112, make to be formed between sealing pair couple to fit tightly, at this moment be exactly good rigid seal state, now just not simple linear sealing but spheric groove sealing to a certain degree, so sealing is very reliable, pressure rating is very high, repeatedly Reusability does not affect sealing effect, the hard tube that can meet the hydraulic system pipeline of each pressure rating of below 1100Mpa and flow connects.
Link 13 be very beneficial for adapter 11 with the structure be connected in outside thread in fittings body 112 and pipe joint multidirectional stressed, be particularly suitable for the swing of bearing vibration and adapter after connecting in actual production, and be convenient to on-the-spot repeatedly pipeline adjustment.
Further, the material of fittings body 112 and link 13 can adopt high-quality middle-carbon steel or alloyed steel to obtain higher hardness and mechanical property through heat treatment, be beneficial to the mechanical strength forming difference of hardness with head body 112 and obtain needed for ultrahigh pressure, fittings body 112 and link 13 completely can by standard batch makings or customized in advance.
Meanwhile, the structure of hard pipe joint shown in the present embodiment does not need welding, need not separately add cutting ferrule, sleeve pipe, without welding slag, iron filings, fibrous impurity, sealing filler etc., clean simple and convenient.And axially natural centering is good also without the situation that cutting ferrule, fittings body taper hole are different, without the need to pre-installing.This structure has high vibration resistance and very strong anti-swing ability, so meet the connection of moving part without rubber parts simultaneously.
Certainly, based on the structure disclosed in the present embodiment one, other distortion also can be done in other embodiments:
As, the compressed part 131 of link 13 not props up the head body 112 of adapter 11, but separately abutting part is established on body 111, compressed part 131 is coordinated with this abutting part adapter 11 is pressed on circular cone hole wall, and the cooperating structure of abutting part and compressed part 131 can with reference to the cooperating structure of diapire in the present embodiment one 113 with compressed part 131.Now, between head body 112 and body 111 outer wall, root angle can be set, also root angle can not be set; Meanwhile, as abutting part is arranged at outside flowing hole, so compressed part 131 also can not extend in the flowing hole of fittings body.
As, fittings body 12 also can be made to have outside thread, and link 13 has internal thread, both are still spirally connected, but compressed part 131 now only need push against a body 112 or above-mentioned abutting part, in this case, even also can save the second hole section 122;
As, fittings body 112 also can not arrange the 3rd hole section 123, and the pipe thread be connected with facility, valve block can be arranged on the outer wall of the first hole section 121 corresponding part.
Embodiment two
Please refer to Fig. 2, the present embodiment two provides a kind of device for manufacturing spheric head body in adapter, it comprises base 21, end casing 22, pipe die assembly 23, ball membrane module 24, locking element 25 and force-applying member 26, can be used for manufacturing adapter as shown in embodiment one and other have the adapter of spheric head body.
Particularly, please refer to Fig. 3, base 21 is made for whole device, and it can be fixed on any settling position (as simple worktable), and end casing 22 is fixed on base 21.
In the present embodiment, pipe die assembly 23 has adapter mold 231, first pipe die 232 and the second pipe die 233.Adapter mold 231 is fixed on base 21 and one end props up end casing 22, or also can be locked on end casing 22 further by lock screw.
In addition, except utilize end casing 22 butt tube mold 231 spacing except, also can limited part butt tube mold 231 be directly set on base 21 spacing, such as, arranges and base arranges projection or groove is set.
Adapter mold 231 has groove, and the first pipe die 232 and the second pipe die 233 are placed in this groove, and prop up end casing 22.This first pipe die 232 and the second pipe die 233 surround body chamber, for placing adapter.Because the first pipe die 232 and the second pipe die 233 are that activity is positioned in groove, therefore body chamber size is adjustable.
Locking element 25 is in order to adjutage body cavity size, and it props up the first pipe die 232, and connects with adapter mold 231 is adjustable, so that the size of Correctional tube body cavity.Shown in the present embodiment two, adjustable connection is for being threaded, and locking element 25 is hold-down bolt, and other embodiments also can replace this to be threaded by other adjustable connecting structures.
In other embodiments, locking element 25 also can prop up the second pipe die 233, or locking element 25 quantity is two, props up the first pipe die 232 and the second pipe die 233 respectively, thus the size of Correctional tube body cavity.
Ball membrane module 24 comprises bulb mold 241, ball mould 242 and core 243.Bulb mold 241 is fixed on base 21, and abuts adapter mold 231.This bulb mold 241 has direction recess, and ball mould 242 and core 243 are arranged in direction recess.
This ball mould 242 has the bulb chamber suitable with the spheric head body of adapter 3, and core 243 is with the lead to the hole site of adapter 3 adaptive through ball mould 242, and ball mould 242 abuts the first pipe die 232 and the second pipe die 233, and bulb chamber is communicated with body chamber.
The calendering of the head body of adapter 3 is formed spheric for making ball mould 242 and core 243 by force-applying member 26.Particularly, force-applying member 26 is afterburning bolt, and it props up ball mould 242 and core 243, and connects with bulb mold 241 is adjustable, can promote ball mould 242 and core 243 moves to the first pipe die 232 and the second pipe die 233.
Spheric head body working process is as follows:
By lower honest material and the seamless steel pipe to be processed of milled otch from body chamber left end insert, insertion depth and the presetting calendering of afterburning bolt are apart from identical.Screw the hold-down bolt 25 on pipe mould body subsequently, and afterburning (to power with pipeline not flow be limited) locking.
Then, the afterburning feeding of afterburning bolt 26, until calender line completes.
Finally, unclamp hold-down bolt 25 and afterburning bolt 26 successively, jog seamless steel pipe, after ball mould 242, core 243, first pipe die 232 and the second pipe die 233 loosen just desirable go out steel pipe.
So far, the spheric head body of adapter 3 one end machines.
Bulb specification for processing and fabricating can have multiple choices, according to pressure rating, fluid flow, caliber, joint operating mode, fittings body conical bore angle etc., our choosing multiple mould specification, to obtain 1/2 ball, 3/5 ball, 4/7 ball, and 90 °, half napiform root angle, the different model pipe end bulb body of 115 °, 135 °.
In addition, this device is in the ready made link of cooperation (i.e. link 13 shown in embodiment 1), also can be assembled into rapidly the adapter 1 shown in embodiment one and link 13 structure, as: first according to above-mentioned steps, spheric head body is made in adapter 3 one end, then link 13 is enclosed within adapter 3, again according to above-mentioned steps processing another termination of adapter 3, finally also by this structure and fittings body connection, the hard pipe joint structure as shown in embodiment one can be realized.
The processing of the body of spheric head shown in the present embodiment two is one and colds pressing and prolong forming process, the obtained head body of processing is smooth smooth-going, without any burr crackle, by calendering position comprehensive mechanical performance comparatively steel pipe substance strengthened on the contrary, key is in calendering formation transition zone for the formation of potted line (band) part, and its mechanical property, elasticity can meet the needs of rigid seal pair very well.
And the present embodiment two shown device only needs an inner hexagon spanner, an afterburning steel pipe just can complete processing, and operation is very easy, is suitable for the spheric head body of any occasion field fabrication, meets on-the-spot requirement of joining work in reality.
Above content is in conjunction with concrete mode of execution further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made.

Claims (10)

1. an adapter, comprises a body and body, and all have through flowing hole in the middle of described head body and body, it is characterized in that, described head body has the outer wall of spheric.
2. take over as claimed in claim 1, it is characterized in that, on described head body, the diameter of diapire is greater than the diameter of body, described head body is crossed out from tube wall and forms root angle.
3. a hard pipe joint structure, is characterized in that, comprising:
Adapter, the body that described adapter comprises a body and connects with head body, described head body has the outer wall of spheric;
Fittings body, described fittings body has flowing hole, and described flowing hole at least has the first hole section, and described first hole section is conical bore;
And link, described link has through hole, and one end is compressed part, described body one end is stretched in flowing hole, described link to be set on body and to be fixedly connected with fittings body, described compressed part props up adapter, the head body of adapter is pushed against the hole wall of conical bore, makes the hole wall generation elastic strain of described conical bore form a circle and shows consideration for spheric head the spheric groove closed.
4. hard pipe joint structure as claimed in claim 3, it is characterized in that, on described head body, the diameter of diapire is greater than the diameter of body, described head body is crossed out from tube wall and forms root angle, described compressed part stretches in flowing hole, and the end of described compressed part props up described diapire, the hole wall of head body to the first hole section is compressed.
5. hard pipe joint structure as claimed in claim 4, it is characterized in that, described flowing hole also comprises the second hole section, described second hole section is communicated with the first hole section, the hole wall of described second hole section has internal thread, and described compressed part outer wall has outside thread, and described compressed part and the second hole section are spirally connected fixing.
6. hard pipe joint structure as claimed in claim 4, it is characterized in that, the end outer wall of described compressed part has undergauge step.
7. hard pipe joint structure as claimed in claim 3, it is characterized in that, the through hole of described link comprises the supported hole section, intermediate hole section and the adjusting hole section that are interconnected, described supported hole section internal diameter is basic equal with outer tube diameter, described intermediate hole section internal diameter is greater than outer tube diameter, and described adjusting hole section becomes uncovered shape.
8., for manufacturing a device for spheric head body in adapter, it is characterized in that, comprise:
Base;
Pipe die assembly, described pipe die assembly is arranged on base, and it has the first pipe die and the second pipe die, and described first pipe die and the second pipe die surround body chamber;
Ball membrane module, described ball membrane module comprises ball mould and core, and described ball mould has the bulb chamber suitable with the spheric outer wall of head body, and described core is with the lead to the hole site of adapter adaptive through ball mould, described ball mould abuts the first pipe die and the second pipe die, and described bulb chamber is communicated with body chamber;
Locking element, described locking element adjustable body chamber size, makes body chamber unclamp or locks adapter;
And force-applying member, described force-applying member can make ball mould and core that the calendering of the head body of adapter is formed spheric.
9. device as claimed in claim 8, it is characterized in that, described pipe die assembly also comprises adapter mold, described adapter mold is fixed on base, described adapter mold has groove, and described first pipe die and the second pipe die are placed in described groove, and one end of described adapter mold is limited, described locking element props up the first pipe die and/or the second pipe die, and connects with adapter mold is adjustable.
10. device as claimed in claim 9, it is characterized in that, described ball membrane module also comprises bulb mold, described bulb mold is fixed on base, and abutting adapter mold, described bulb mold has direction recess, and described ball mould and core are arranged in direction recess, described force-applying member props up ball mould and core, and connects with bulb mold is adjustable.
CN201420553712.1U 2014-09-24 2014-09-24 Adapter, hard pipe joint structure and the device for adapter processing Active CN204141104U (en)

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CN201420553712.1U CN204141104U (en) 2014-09-24 2014-09-24 Adapter, hard pipe joint structure and the device for adapter processing

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104235536A (en) * 2014-09-24 2014-12-24 广东华液动力科技有限公司 Connecting tube, hard tube connector structure as well as device and method for machining connecting tube
WO2016045419A1 (en) * 2014-09-24 2016-03-31 广东华液动力科技有限公司 Pipe joint of hard pipe, connection pipe processing device and connection pipe processing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104235536A (en) * 2014-09-24 2014-12-24 广东华液动力科技有限公司 Connecting tube, hard tube connector structure as well as device and method for machining connecting tube
WO2016045419A1 (en) * 2014-09-24 2016-03-31 广东华液动力科技有限公司 Pipe joint of hard pipe, connection pipe processing device and connection pipe processing method
CN104235536B (en) * 2014-09-24 2017-01-18 广东华液动力科技有限公司 Connecting tube, hard tube connector structure as well as device and method for machining connecting tube

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