CN204136085U - A kind of cutting-up formula rubber cutting machine - Google Patents
A kind of cutting-up formula rubber cutting machine Download PDFInfo
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- CN204136085U CN204136085U CN201420615619.9U CN201420615619U CN204136085U CN 204136085 U CN204136085 U CN 204136085U CN 201420615619 U CN201420615619 U CN 201420615619U CN 204136085 U CN204136085 U CN 204136085U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 64
- 238000003825 pressing Methods 0.000 claims abstract description 24
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 3
- 230000037431 insertion Effects 0.000 abstract 1
- 238000003780 insertion Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
一种划切式橡胶切断机,包括一台板、一压板和一露出台板并在其上的轨道槽中左右滑动的裁切刀,还包括:一固定在台板底面用于驱动裁切刀滑动的丝杆传动装置;一固定在台板顶面用于拉抬和下压压板的升降装置;所述的压板底面对位轨道槽位置设有一供裁切刀插入并可沿其滑动的长条形凹槽。采用双液压气缸升降压板,使压板夹压台板上的橡胶时受力更加均匀,避免橡胶因受压力不均匀而产生形变,其它位置又不能压牢从而影响裁切质量;采用镀有特氟龙镀层三角形双刃裁切刀可迅速的切开橡胶,降低对其接触处的挤压,使切割更加滑顺,左右切割运动的方式也降低了裁切结构的复杂性;在裁切橡胶时,刀片被隐藏在压板底面凹槽内左右滑动,增加了设备的安全性。
A cutting-type rubber cutting machine, including a plate, a pressing plate and a cutting knife that is exposed on the platform and slides left and right in the track groove on it, and also includes: a fixed on the bottom surface of the platform for driving cutting A screw drive device for sliding the knife; a lifting device fixed on the top surface of the platen for lifting and pressing the pressing plate; the position of the track groove on the bottom of the pressing plate is provided with a cutting knife for insertion and sliding along it. elongated grooves. Double hydraulic cylinders are used to lift and lower the pressure plate, so that the force on the rubber on the platen is more uniform when the pressure plate is clamped, avoiding the deformation of the rubber due to uneven pressure, and the other positions cannot be pressed firmly, which will affect the cutting quality; The dragon-coated triangular double-edged cutting knife can quickly cut the rubber, reduce the extrusion on the contact point, and make the cutting smoother. The left and right cutting movement also reduces the complexity of the cutting structure; when cutting rubber , the blade is hidden in the bottom groove of the pressure plate and slides left and right, which increases the safety of the equipment.
Description
技术领域 technical field
本实用新型涉及一种划切式橡胶切断机,具体是一种对输送带输送过程中的带状橡胶进行定长裁切的切割设备。 The utility model relates to a scratch-cut rubber cutting machine, in particular to a cutting device for carrying out fixed-length cutting of strip-shaped rubber in the conveying process of a conveyor belt.
背景技术 Background technique
针对输送带输送过程中的带状橡胶进行定长裁切,传统的裁切方式是裁刀从上向下落刀,与上压板同时或者滞后一点的方式向下铡刀似的压断橡胶再横向移动切割;这种方式的裁切在针对弹性橡胶时,由于对橡胶的挤压,可能会使橡胶发生形变(例如“拉伸”)而不能被完全切断的现象产生;而且上压板对橡胶的压迫力度过大会使橡胶表面发生凹陷,影响橡胶切面的光洁度及平整度,可能导致最终裁切的橡胶成品存在质量缺陷。 For the fixed-length cutting of the belt-shaped rubber during the conveying process of the conveyor belt, the traditional cutting method is that the cutter falls from the top to the bottom, and presses the rubber downwards at the same time as the upper platen or with a lag behind, and then moves laterally. Cutting; when this method of cutting is aimed at elastic rubber, due to the extrusion of the rubber, the rubber may be deformed (such as "stretching") and cannot be completely cut off; and the compression of the rubber by the upper platen Excessive force will cause the rubber surface to sag, affecting the smoothness and flatness of the rubber cut surface, which may lead to quality defects in the final cut rubber product.
实用新型内容 Utility model content
为解决上述问题,本实用新型旨在提供操作简单,裁切安全、高效一种划切式橡胶切断机。 In order to solve the above problems, the utility model aims to provide a scratch-cut rubber cutting machine with simple operation, safe cutting and high efficiency.
为解决上述问题本实用新型所采用的技术方案是:一种划切式橡胶切断机,包括一台板、一压板和一露出台板并在其上的轨道槽中左右滑动的裁切刀,其特征在于其还包括:一固定在台板底面用于驱动裁切刀滑动的丝杆传动装置;一固定在台板顶面用于拉抬和下压压板的升降装置;所述的压板底面对位轨道槽位置设有一供裁切刀插入并可沿其滑动的长条形凹槽。 In order to solve the above problems, the technical solution adopted by the utility model is: a scratch-cutting rubber cutting machine, including a plate, a pressing plate and a cutting knife that slides left and right in the track groove on the platform, It is characterized in that it also includes: a screw drive device fixed on the bottom surface of the table for driving the sliding of the cutting knife; a lifting device fixed on the top surface of the table for pulling up and pressing down the pressing plate; the bottom of the pressing plate A long bar-shaped groove for inserting the cutting knife and sliding along it is provided at the position facing the track groove.
所述的丝杆传动装置包括一固定在台板底面的长方形的机构箱,机构箱中间横向转动连接一丝杆,一驱动丝杆转动的电机固定在机构箱一端,丝杆上装接一与其螺旋配合的刀座, 机构箱内底面上装一供刀座滑行的导向凸条, 刀座底部固定有与导向凸条嵌合滑动的滑座;所述的裁切刀固定在刀座顶面上;通过电机驱动丝杆正向或反向转动,即可使刀座在丝杆上左右移动,刀座底部的滑座在导向凸条上左右滑动,以实现裁切刀随刀座左右运动。 The screw drive device includes a rectangular mechanism box fixed on the bottom surface of the platen, the middle of the mechanism box is horizontally rotated and connected with a screw, and a motor for driving the screw is fixed at one end of the mechanism box, and a screw is attached to the screw to cooperate with the screw. A knife seat, a guide convex line for the knife seat to slide is installed on the inner bottom surface of the mechanism box, and a sliding seat that fits and slides with the guide convex line is fixed at the bottom of the knife seat; the cutting knife is fixed on the top surface of the knife seat; through The motor drives the screw rod to rotate forward or reverse, so that the knife seat can move left and right on the screw rod, and the sliding seat at the bottom of the knife seat slides left and right on the guiding protrusions, so that the cutting knife can move left and right with the knife seat.
所述的升降装置包括一固定在台板顶面的龙门框架, 龙门框架的栋梁上左右各垂直固定一液压气缸;液压气缸的伸缩杆与压板顶面连接固定;即查实现通过液压气缸的伸缩杆上下伸缩致动压板升降。 The lifting device includes a gantry frame fixed on the top surface of the platen, and a hydraulic cylinder is vertically fixed on the left and right sides of the girder of the gantry frame; the telescopic rod of the hydraulic cylinder is connected and fixed to the top surface of the pressing plate; The rod stretches up and down to actuate the lifting of the pressure plate.
所述的液压气缸通过连接件焊接或卡接固定在龙门框架的栋梁上;本实用新型优先采用液压气缸通过连接件焊接固定在龙门框架上。 The hydraulic cylinder is fixed on the beam of the gantry frame by welding or clamping through the connecting piece; the utility model preferably adopts the hydraulic cylinder to be fixed on the gantry frame by welding the connecting piece.
所述的压板两端部各固定一滑块,所述的龙门框架两立柱上各固定一与滑块装接并上下滑动配合的导向轨;使压板底面的长条形凹槽与台板上的轨道槽精准对位,并使压板的升降运动更加平稳。 A slide block is respectively fixed at both ends of the press plate, and a guide rail is fixed on the two columns of the gantry frame, which is connected with the slide block and slides up and down; The precise alignment of the track grooves makes the lifting movement of the pressure plate more stable.
在台板上轨道槽两端还设有限定裁切刀左右滑动最大行程和限定压板升降最大幅度的限位罩,且可避免压板两端压伤操作者及避免裁切刀在轨道槽两端伤人,消除生产的安全隐患。 The two ends of the track groove on the platen are also equipped with limit covers that limit the maximum left and right sliding stroke of the cutting knife and limit the maximum lifting range of the pressure plate, and can avoid crushing the operator at both ends of the pressure plate and avoiding the injury of the cutting knife at both ends of the track groove. people, and eliminate potential safety hazards in production.
所述的裁切刀为表面具有特氟龙镀层的双刃三角刀,使裁切刀裁切橡胶时的摩擦力极低,不会产生沾粘橡胶而发生拉扯橡胶的现象,使橡胶切面光滑整齐。 The cutting knife is a double-edged triangular knife with Teflon coating on the surface, so that the friction force of the cutting knife is extremely low when cutting rubber, and the rubber will not be pulled due to sticking rubber, so that the rubber cut surface is smooth tidy.
本实用新型的有益效果是: The beneficial effects of the utility model are:
① 采用双液压气缸升降压板,使压板夹压台板上的橡胶时受力更加均匀,避免橡胶因受压力不均匀而产生形变,其它位置又不能压牢从而影响裁切质量; ① Double hydraulic cylinders are used to lift and lower the pressure plate, so that the force on the rubber on the platen is more uniform when the pressure plate is clamped, avoiding the deformation of the rubber due to uneven pressure, and the other positions cannot be pressed firmly, which will affect the cutting quality;
② 采用镀有特氟龙镀层三角形双刃裁切刀可迅速的切开橡胶,降低对其接触处的挤压,使切割更加滑顺,左右切割运动的方式也降低了裁切结构的复杂性; ② The triangular double-edged cutting knife coated with Teflon can quickly cut the rubber, reduce the extrusion of the contact point, and make the cutting smoother. The left and right cutting movement also reduces the complexity of the cutting structure ;
③ 在裁切橡胶时,刀片被隐藏在压板底面凹槽内左右滑动,增加了设备的安全性。 ③ When cutting rubber, the blade is hidden in the groove on the bottom surface of the pressure plate and slides left and right, which increases the safety of the equipment.
附图说明 Description of drawings
图1为本实用新型的立体结构示意图。 Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的结构主视图(机构箱前板拆除以显示箱内的结构)。 Fig. 2 is the front view of the structure of the utility model (the front plate of the mechanism box is removed to show the structure inside the box).
图3为本实用新型的结构后视图。 Fig. 3 is the rear view of the structure of the utility model.
图4为本实用新型的结构俯视图。 Fig. 4 is a top view of the structure of the utility model.
图5为本实用新型的结构左视图(局部剖视以显示出压板的结构)。 Fig. 5 is a left view of the structure of the present utility model (partial cutaway to show the structure of the pressing plate).
图6为本实用新型的结构右视图。 Fig. 6 is a right view of the structure of the utility model.
国中附图标识为:10.台板;11.轨道槽;20.压板;21.滑块;22.长条形凹槽;30.裁切刀;40.丝杆传动装置;41.机构箱;42.丝杆;43.电机;44.刀座;45.导向凸条;46.滑座;50.升降装置;51.龙门框架;510.连接件;511.导向轨;52.液压气缸;521.伸缩杆;60.限位罩。 The drawings in the country are identified as: 10. Platform; 11. Track groove; 20. Press plate; 21. Slider; 22. Long groove; 30. Cutter; 40. Screw drive; 41. Box; 42. Screw rod; 43. Motor; 44. Knife seat; 45. Guide protrusion; 46. Sliding seat; 50. Lifting device; 51. Gantry frame; 510. Connecting piece; 511. Guide rail; 52. Hydraulic pressure Cylinder; 521. telescopic link; 60. limit cover.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1、图2和图5所示的一种划切式橡胶切断机,主要包括一台板10、一压板20和一露出台板10并在其上的轨道槽11中左右滑动的裁切刀30,裁切刀30为表面具有特氟龙镀层三角形双刃刀,还包括:一固定在台板10底面用于驱动裁切刀30滑动的丝杆传动装置40,一固定在台板10顶面用于拉抬和下压压板20的升降装置50;本实用新型的压板20底面对位轨道槽11位置设有一供裁切刀30插入并可沿其滑动的长条形凹槽22。 A cutting-cut rubber cutting machine as shown in Figure 1, Figure 2 and Figure 5 mainly includes a plate 10, a pressing plate 20 and a cutting plate 10 exposed to the platform and sliding left and right in the track groove 11 thereon. The cutting knife 30, the cutting knife 30 is a triangular double-edged knife with Teflon coating on the surface, and also includes: a screw drive device 40 fixed on the bottom surface of the platen 10 for driving the sliding of the cutting knife 30, and a screw drive device 40 fixed on the platen 10 The top surface is used to lift and press down the lifting device 50 of the pressing plate 20; the bottom surface of the pressing plate 20 of the utility model is provided with a track groove 11 at the position where a cutting knife 30 is inserted and can slide along it. twenty two.
如图1~图3、图5和图6所示,本实用新型的丝杆传动装置40包括一固定在台板10底面的长方形的机构箱41,机构箱41中间横向转动连接一丝杆42,一驱动丝杆42转动的电机43固定在机构箱41一端,丝杆42上装接一与其螺旋配合的刀座44, 机构箱41内底面上装一供刀座44滑行的导向凸条45,刀座44底部固定有与导向凸条45嵌合滑动的滑座46,裁切刀30固定在刀座44顶面上并经轨道槽11露出台板10。 As shown in Figures 1 to 3, Figures 5 and 6, the screw drive device 40 of the present invention includes a rectangular mechanism box 41 fixed on the bottom surface of the platen 10, and the middle of the mechanism box 41 is horizontally connected to a threaded rod 42, A motor 43 that drives the screw mandrel 42 to rotate is fixed on one end of the mechanism box 41, and a knife seat 44 that is spirally matched with it is mounted on the screw mandrel 42, and a guide protrusion 45 for the knife seat 44 to slide is installed on the inner bottom surface of the mechanism box 41. The bottom of 44 is fixed with a sliding seat 46 that fits and slides with the guide protrusion 45, and the cutting knife 30 is fixed on the top surface of the knife seat 44 and exposes the platform 10 through the track groove 11.
如图1~图6所示,本实用新型的升降装置50包括一固定在台板10顶面的龙门框架51, 龙门框架51的栋梁上左右各通过一连接件510垂直焊接固定一液压气缸52,液压气缸52的伸缩杆521与压板20顶面连接固定,以实现通过液压气缸52升降压板20之目的。 As shown in Figures 1 to 6, the lifting device 50 of the present utility model includes a gantry frame 51 fixed on the top surface of the platform 10, and a hydraulic cylinder 52 is fixed vertically by a connecting piece 510 on the left and right sides of the beam of the gantry frame 51. , the telescopic rod 521 of the hydraulic cylinder 52 is connected and fixed to the top surface of the pressure plate 20, so as to achieve the purpose of lifting the pressure plate 20 through the hydraulic cylinder 52.
如图1、图2和图5所示,压板20两端部各固定一滑块21,龙门框架51两侧立柱上各固定一与滑块21装接并上下滑动配合的导向轨511,液压气缸52通过其伸缩杆521驱动压板20下压或上抬时,滑块21沿导向轨511上下滑动,使压板20上的长条形凹槽22与台板10上的轨道槽11在垂向上保持对位。 As shown in Fig. 1, Fig. 2 and Fig. 5, a slider 21 is respectively fixed at both ends of the pressure plate 20, and a guide rail 511 is fixed on the columns on both sides of the gantry frame 51 and is connected with the slider 21 and slides up and down. When the cylinder 52 drives the pressure plate 20 to press down or lift up through its telescopic rod 521, the slider 21 slides up and down along the guide rail 511, so that the elongated groove 22 on the pressure plate 20 and the track groove 11 on the platen 10 are aligned vertically. Keep alignment.
如图1~图6所示,在台板10上轨道槽11两端还设有限定裁切刀30左右滑动最大行程和限定压板20升降最大幅度的限位罩60。 As shown in FIGS. 1 to 6 , a limit cover 60 is provided at both ends of the track groove 11 on the platen 10 to limit the maximum stroke of the cutting knife 30 to slide left and right and to limit the maximum lift of the pressure plate 20 .
下面详细说明本实用新型的工作原理和具体实施动作。 The working principle and specific implementation actions of the present utility model will be described in detail below.
如图1、图2和图5所示,将本实用新型安装在输送橡胶带的输送带的流利台端(图中未画出),当一定宽度的带状橡胶经输送带传送一定长度时,输送带停止运转,升降装置50的液压气缸52动作,将液压气缸52的伸缩杆521向下伸出把压板20向下压,橡胶带被压板20压在台板10台面上,由于压板20两端的滑块21与龙门架51立柱上的导向轨511滑动配合,滑块21稳定压板20,所以不会发生压板20偏移或挪动的现象;然后启动电机43带动丝杆42旋转驱动刀座44由一端开始移动,刀座44底部的滑座46沿机构箱41底面的导向凸条45滑动,裁切刀30从轨道槽11一端开始切割橡胶,裁切橡胶时,由于裁切刀30被隐藏在压板20的长条形凹槽22中,因此裁切非常安全,切断橡胶后,升降装置50的液压气缸52的伸缩杆521回缩拉抬起压板20,切割完成的定长橡胶被输送走,待下次裁切重复动作。 As shown in Fig. 1, Fig. 2 and Fig. 5, the utility model is installed on the fluent platform end (not shown in the figure) of the conveyer belt of conveying rubber belt, when the strip rubber of certain width is conveyed certain length through conveyer belt, The conveyor belt stops running, the hydraulic cylinder 52 of the lifting device 50 moves, and the telescopic rod 521 of the hydraulic cylinder 52 is stretched out downward to press the pressing plate 20 downward. The slide block 21 at the end is slidingly matched with the guide rail 511 on the column of the gantry frame 51, and the slide block 21 stabilizes the pressing plate 20, so the phenomenon that the pressing plate 20 will not shift or move; Start to move from one end, the sliding seat 46 at the bottom of the knife seat 44 slides along the guide protrusion 45 on the bottom surface of the mechanism box 41, and the cutting knife 30 starts to cut rubber from one end of the track groove 11. When cutting rubber, because the cutting knife 30 is hidden In the elongated groove 22 of the pressing plate 20, the cutting is very safe. After the rubber is cut, the telescopic rod 521 of the hydraulic cylinder 52 of the lifting device 50 retracts and lifts the pressing plate 20, and the cut length rubber is transported away. , and repeat the action until the next cutting.
以上实施例仅供说明本实用新型之用,而非对本实用新型的限制,本技术领域的普通技术人员,在不脱离本实用新型的精神和范围的情况下,还可以作出各种变换或变化。因此,所有等同的技术方案也应该属于本实用新型的范畴,应由各权利要求限定。 The above embodiments are only used for illustrating the utility model, rather than limiting the utility model, those of ordinary skill in the art can also make various transformations or changes without departing from the spirit and scope of the utility model . Therefore, all equivalent technical solutions should also belong to the category of the present utility model, and should be defined by each claim.
Claims (7)
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CN105171794A (en) * | 2015-10-12 | 2015-12-23 | 成都多力多新材料有限公司 | Round sponge cutting machine |
CN105171815A (en) * | 2015-09-23 | 2015-12-23 | 成都多力多新材料有限公司 | Sponge cutting machine |
CN105234992A (en) * | 2015-11-13 | 2016-01-13 | 成都多力多新材料有限公司 | Adjustable cutting machine for novel thermoplastic polyurethane elastomer |
CN105252560A (en) * | 2015-09-23 | 2016-01-20 | 成都多力多新材料有限公司 | Adjustable cutter |
CN105328723A (en) * | 2015-10-12 | 2016-02-17 | 成都多力多新材料有限公司 | Sponge cutting machine capable of conducting pressing |
CN105500418A (en) * | 2015-11-13 | 2016-04-20 | 成都多力多新材料有限公司 | Novel thermoplastic polyurethane elastomer cutting machine capable of sucking dust |
CN105599018A (en) * | 2015-09-23 | 2016-05-25 | 成都多力多新材料有限公司 | Cutter for cutting sponge |
CN105773676A (en) * | 2014-12-24 | 2016-07-20 | 鼎汉科技(厦门)有限公司 | Cutting-up type rubber cut-off machine |
CN106739423A (en) * | 2016-12-09 | 2017-05-31 | 东莞市莱宝机电科技有限公司 | Cut component |
CN107088900A (en) * | 2017-05-12 | 2017-08-25 | 太仓斯普宁精密机械有限公司 | A kind of stick shaped material cutting equipment |
CN108095142A (en) * | 2017-12-19 | 2018-06-01 | 滁州昭阳电信通讯设备科技有限公司 | A kind of wild rice stem section crust cuts equipment |
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CN110253661A (en) * | 2019-06-14 | 2019-09-20 | 湖北三环汽车工程塑料有限公司 | Automatic processingequipment of door frame strip runner |
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2014
- 2014-10-23 CN CN201420615619.9U patent/CN204136085U/en not_active Expired - Lifetime
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105773676A (en) * | 2014-12-24 | 2016-07-20 | 鼎汉科技(厦门)有限公司 | Cutting-up type rubber cut-off machine |
CN105599018A (en) * | 2015-09-23 | 2016-05-25 | 成都多力多新材料有限公司 | Cutter for cutting sponge |
CN105128074A (en) * | 2015-09-23 | 2015-12-09 | 成都多力多新材料有限公司 | Adjustable sponge cutting machine |
CN105171815A (en) * | 2015-09-23 | 2015-12-23 | 成都多力多新材料有限公司 | Sponge cutting machine |
CN105252560A (en) * | 2015-09-23 | 2016-01-20 | 成都多力多新材料有限公司 | Adjustable cutter |
CN105128082A (en) * | 2015-09-23 | 2015-12-09 | 成都多力多新材料有限公司 | Sponge cutting machine capable of performing adhesion |
CN105171793A (en) * | 2015-10-12 | 2015-12-23 | 成都多力多新材料有限公司 | Circular sponge cutting machine with cutting radius adjustable |
CN105171794A (en) * | 2015-10-12 | 2015-12-23 | 成都多力多新材料有限公司 | Round sponge cutting machine |
CN105328723A (en) * | 2015-10-12 | 2016-02-17 | 成都多力多新材料有限公司 | Sponge cutting machine capable of conducting pressing |
CN105500418A (en) * | 2015-11-13 | 2016-04-20 | 成都多力多新材料有限公司 | Novel thermoplastic polyurethane elastomer cutting machine capable of sucking dust |
CN105234992A (en) * | 2015-11-13 | 2016-01-13 | 成都多力多新材料有限公司 | Adjustable cutting machine for novel thermoplastic polyurethane elastomer |
CN106739423A (en) * | 2016-12-09 | 2017-05-31 | 东莞市莱宝机电科技有限公司 | Cut component |
CN107088900A (en) * | 2017-05-12 | 2017-08-25 | 太仓斯普宁精密机械有限公司 | A kind of stick shaped material cutting equipment |
CN108095142A (en) * | 2017-12-19 | 2018-06-01 | 滁州昭阳电信通讯设备科技有限公司 | A kind of wild rice stem section crust cuts equipment |
CN108422453A (en) * | 2018-03-07 | 2018-08-21 | 林小女 | A kind of convenient rubber material device |
CN110253661A (en) * | 2019-06-14 | 2019-09-20 | 湖北三环汽车工程塑料有限公司 | Automatic processingequipment of door frame strip runner |
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