CN204128175U - A kind of electromagnet air-heater - Google Patents

A kind of electromagnet air-heater Download PDF

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Publication number
CN204128175U
CN204128175U CN201420238295.1U CN201420238295U CN204128175U CN 204128175 U CN204128175 U CN 204128175U CN 201420238295 U CN201420238295 U CN 201420238295U CN 204128175 U CN204128175 U CN 204128175U
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heater
heater body
electromagnetic
box
insulating sleeve
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牛延强
乔引庄
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Yanshan University
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Yanshan University
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Abstract

本实用新型公开了一种新型电磁热风机,包括基座、箱体和电磁加热装置;所述基座下方设置有脚轮、鼓风机和控制面板;所述箱体固设于基座上;所述箱体内设置有加热箱;所述控制器设置有定时器和继电开关微处理器;所述加热箱内设置有电磁加热装置;所述箱体和加热箱之间设置有火纤维毯;电磁加热装置包括交流电源、电磁加热器本体、绝缘套筒、导线、翅片和网状保护套;所述电磁加热器本体由磁性材料制造,且加热器本体外设置有绝缘套筒;所述加热器本体与绝缘套筒之间留有间隙;本实用新型的有益效果是:本实用新型实用节能,结构简单、成本低,使用寿命长、维修费用少;热风温度范围可以从几十度到四百多度。

The utility model discloses a novel electromagnetic heating fan, which comprises a base, a box body and an electromagnetic heating device; casters, a blower and a control panel are arranged under the base; the box body is fixed on the base; the A heating box is arranged in the box; the controller is provided with a timer and a relay switch microprocessor; an electromagnetic heating device is arranged in the heating box; a fire fiber blanket is arranged between the box and the heating box; The heating device includes an AC power supply, an electromagnetic heater body, an insulating sleeve, wires, fins and a mesh protective cover; the electromagnetic heater body is made of magnetic materials, and an insulating sleeve is arranged outside the heater body; the heating There is a gap between the device body and the insulating sleeve; the beneficial effects of the utility model are: the utility model is practical and energy-saving, simple in structure, low in cost, long in service life, and low in maintenance costs; the temperature range of hot air can range from tens of degrees to four Baidu.

Description

一种新型电磁热风机A new type of electromagnetic heating fan

技术领域technical field

本实用新型涉及一种农业大棚用热风机,具体是一种新型电磁热风机。The utility model relates to a heat blower for agricultural greenhouses, in particular to a novel electromagnetic heat blower.

背景技术Background technique

电热风机是现代工业热源升级换代的首选产品,是热风输送炉、干燥炉、烘箱、封装机等自动化机械的最佳热风源配置。电热风机已广泛用于化工、电子、食品、制药、清洗、热处理等工业部门,也广泛用于家庭、工厂车间、施工现场的采暖。电热风机主要由电加热器和鼓风机组成。电加热器的主要构件是发热元件,现在生产的电热风机的发热元件主要是镍铬合金制成的发热丝,也有的用不锈钢发热元件。鼓风机把冷空气送入加热器,穿过通电后发热的电子元件变成热风,供用户使用。电热风机的优点是使用方便,热风无烟无味。缺点是耗电高、制造和维修成本高,因为镍铬丝本身价值高,而且容易烧断,需经常更换。The electric fan is the first choice for the upgrading of modern industrial heat sources, and it is the best hot air source configuration for automatic machinery such as hot air conveying furnaces, drying furnaces, ovens, and packaging machines. Electric blowers have been widely used in chemical industry, electronics, food, pharmaceuticals, cleaning, heat treatment and other industrial sectors, and are also widely used for heating in homes, factory workshops, and construction sites. The electric heater is mainly composed of an electric heater and a blower. The main component of the electric heater is a heating element. The heating element of the electric heater produced now is mainly a heating wire made of nickel-chromium alloy, and some use a stainless steel heating element. The blower sends cold air into the heater, passes through the electronic components that generate heat after being energized, and turns it into hot air for users to use. The advantage of the electric heater is that it is easy to use, and the hot air is smokeless and tasteless. The disadvantage is high power consumption, high manufacturing and maintenance costs, because the nickel-chromium wire itself is of high value, and it is easy to burn out and needs to be replaced frequently.

实用新型内容Utility model content

本实用新型的目的在于提供一种新型电磁热风机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a new type of electromagnetic heater to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种新型电磁热风机,包括基座、箱体和电磁加热装置;所述基座下方设置有脚轮、鼓风机和控制面板;所述箱体固设于基座上;所述箱体的右侧设置有与控制面板通过导线依次相连接的控制电路板、控制器和热熔管过热保护装置;所述箱体内设置有加热箱;所述控制器设置有定时器和继电开关微处理器;所述与鼓风机的出风口连接加热箱;所述加热箱的出风口处,悬挂设置热电偶,且热电偶固定在基座上;所述加热箱内设置有电磁加热装置;所述箱体和加热箱之间设置有火纤维毯;电磁加热装置包括交流电源、电磁加热器本体、绝缘套筒、导线、翅片和网状保护套;所述电磁加热器本体由磁性材料制造,且加热器本体外设置有绝缘套筒;所述加热器本体与绝缘套筒之间留有间隙;所述导线缠绕在绝缘套筒上;所述翅片焊接在加热器本体内侧;所述翅片沿加热器本体圆周布置,或者沿加热器本体长度方向布置;所述网状保护套用非金属材料制造;所述保护套与导线之间留有间隙;所述导线内通20-30kHz高频交流电的交流电源;所述电磁加热器横截面设置为圆形、椭圆形或者矩形。A new type of electromagnetic heating fan, including a base, a box body and an electromagnetic heating device; casters, a blower and a control panel are arranged under the base; the box body is fixed on the base; the right side of the box body A control circuit board, a controller and a heat-melt pipe overheating protection device connected to the control panel through wires are provided; a heating box is provided in the box; a timer and a relay switch microprocessor are provided in the controller; The air outlet of the blower is connected to a heating box; at the air outlet of the heating box, a thermocouple is suspended, and the thermocouple is fixed on the base; an electromagnetic heating device is arranged in the heating box; the box and A fire fiber blanket is arranged between the heating boxes; the electromagnetic heating device includes an AC power supply, an electromagnetic heater body, an insulating sleeve, wires, fins and a mesh protective cover; the electromagnetic heater body is made of magnetic materials, and the heater An insulating sleeve is arranged outside the body; there is a gap between the heater body and the insulating sleeve; the wire is wound on the insulating sleeve; the fins are welded inside the heater body; Arranged around the heater body, or arranged along the length of the heater body; the mesh protective cover is made of non-metallic materials; there is a gap between the protective cover and the wire; the 20-30kHz high-frequency alternating current is passed through the wire Power supply; the cross-section of the electromagnetic heater is set to be circular, oval or rectangular.

进一步的,所述控制面板设有显示屏和触摸按键。Further, the control panel is provided with a display screen and touch buttons.

进一步的,所述耐火纤维毯的厚度为25-30mm。Further, the thickness of the refractory fiber blanket is 25-30mm.

进一步的,所述脚轮为橡胶材质的万向轮。Further, the casters are universal wheels made of rubber.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、本实用新型实用节能,因通过电磁感应加热,比用电阻丝加热节电30%左右,且结构简单、成本低;1. The utility model is practical and energy-saving. Because it is heated by electromagnetic induction, it saves about 30% of electricity than heating with resistance wire, and has a simple structure and low cost;

2、本实用新型制作很低,使用寿命长、维修费用少;2. The utility model has low cost, long service life and low maintenance cost;

3、本电磁加热器没有易损部件,在使用期间维修少;3. The electromagnetic heater has no vulnerable parts and less maintenance during use;

4、本实用新型可以用在多种工业部门、多种场所,可以用于农业种植,食品保温等,且热风温度范围可以从几十度到四百多度,用于工农业上大于五十千瓦的大型电加热器。4. The utility model can be used in a variety of industrial sectors and places. It can be used for agricultural planting, food heat preservation, etc., and the temperature range of hot air can range from tens of degrees to more than 400 degrees, and it can be used in industry and agriculture for more than fifty degrees. kilowatt electric heater.

附图说明Description of drawings

图1为新型电磁热风机的结构示意图;Fig. 1 is the structural representation of novel electromagnetic heating fan;

图2为新型电磁热风机中电磁加热装置的横截面示意图。Fig. 2 is a schematic cross-sectional view of the electromagnetic heating device in the novel electromagnetic heating fan.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1~2,本实用新型实施例中,一种新型电磁热风机,包括基座1、箱体6和电磁加热装置;所述基座1下方设置有脚轮13、鼓风机7和控制面板2;所述脚轮13为橡胶材质的万向轮;所述箱体6固设于基座1上;所述箱体6的右侧设置有与控制面板2通过导线依次相连接的控制电路板10、控制器11和热熔管过热保护装置12;所述箱体6内设置有加热箱4;所述控制器11设置有定时器和继电开关微处理器,用于控制电路工作的时间、功率;所述控制面板2用于调节控制器11,且控制面板2能够显示加热装置的工作状态,设有显示屏和触摸按键;所述与鼓风机7的出风口连接加热箱4;所述加热箱4的出风口处,悬挂设置热电偶3,且热电偶3固定在基座1上;所述加热箱4内设置有与导线连接的加热装置;所述箱体6和加热箱4之间设置有厚度为25-30mm的高纯型耐火纤维毯5;所述耐火纤维毯5的导热率低,其耐火温度为1200-1260℃,保温效果好、热损失低;电磁加热装置包括交流电源9、电磁加热器本体15、绝缘套筒16、导线17、翅片18和网状保护套19;所述电磁加热器本体15由磁性材料制造,且加热器本体15外设置有绝缘套筒16;所述加热器本体15与绝缘套筒16之间留有间隙;所述导线17缠绕在绝缘套筒16上;所述翅片18焊接在加热器本体15内侧;所述翅片18可以沿加热器本体15圆周布置,或者沿加热器本体15长度方向布置,翅片18增加换热面积;所述网状保护套19用非金属材料制造;所述保护套19与导线17之间留有间隙,使导线17产生的热能够散去,既保护导线17的安全使用,又能够保证人身安全;所述导线17内通20-30KHz高频交流电的交流电源9;根据电工原理,当导线17通入高频交流电时,在线圈内产生高频交变磁场,在磁场作用下,加热器本体15内产生涡流,使加热器本体15产生高温,当冷气体通过鼓风机7压缩穿过加热器本体时,与高温的加热器本体15和翅片18进行热交换,冷气体被加热成热风后使用;所述电磁加热器横截面设置为圆形、椭圆形或者矩形。Please refer to Fig. 1-2, in the utility model embodiment, a kind of new type electromagnetic heating blower comprises base 1, box body 6 and electromagnetic heating device; Described base 1 is provided with caster 13, air blower 7 and control panel 2; the caster 13 is a universal wheel made of rubber; the box 6 is fixed on the base 1; the right side of the box 6 is provided with a control circuit board connected to the control panel 2 through wires in sequence 10. Controller 11 and thermal melt pipe overheating protection device 12; said box body 6 is provided with a heating box 4; said controller 11 is provided with a timer and a relay switch microprocessor for controlling the working time of the circuit , power; the control panel 2 is used to adjust the controller 11, and the control panel 2 can display the working state of the heating device, and is provided with a display screen and a touch button; the air outlet of the blower 7 is connected to the heating box 4; At the air outlet of the heating box 4, a thermocouple 3 is suspended, and the thermocouple 3 is fixed on the base 1; a heating device connected with a wire is arranged in the heating box 4; A high-purity refractory fiber blanket 5 with a thickness of 25-30mm is arranged between them; the thermal conductivity of the refractory fiber blanket 5 is low, and its refractory temperature is 1200-1260°C, with good heat preservation effect and low heat loss; the electromagnetic heating device includes AC Power supply 9, electromagnetic heater body 15, insulating sleeve 16, wire 17, fin 18 and mesh protective cover 19; the electromagnetic heater body 15 is made of magnetic material, and the heater body 15 is provided with an insulating sleeve 16; there is a gap between the heater body 15 and the insulating sleeve 16; the wire 17 is wound on the insulating sleeve 16; the fins 18 are welded inside the heater body 15; the fins 18 can Arranged along the circumference of the heater body 15, or along the length direction of the heater body 15, the fins 18 increase the heat exchange area; the mesh protective cover 19 is made of non-metallic materials; There is a gap, so that the heat generated by the wire 17 can be dissipated, which not only protects the safe use of the wire 17, but also ensures personal safety; the AC power supply 9 of 20-30KHz high-frequency alternating current is passed through the wire 17; according to the principle of electrical engineering, when the wire 17 When the high-frequency alternating current is applied, a high-frequency alternating magnetic field is generated in the coil. Under the action of the magnetic field, an eddy current is generated in the heater body 15, which makes the heater body 15 generate high temperature. When the cold gas is compressed by the blower 7 and passes through the heater When the body is used, it exchanges heat with the high-temperature heater body 15 and fins 18, and the cold gas is heated into hot air for use; the cross-section of the electromagnetic heater is set to be circular, elliptical or rectangular.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (4)

1. an electromagnet air-heater, comprises pedestal (1), casing (6) and electromagnetic heater; It is characterized in that, described pedestal (1) below is provided with castor (13), air blast (7) and control panel (2); Described casing (6) is fixedly arranged on pedestal (1); The right side of described casing (6) is provided with the control circuit board (10), controller (11) and the tempreature bulb overtemperature protection system (12) that are connected successively by wire with control panel (2); Heating cabinet (4) is provided with in described casing (6); Described controller (11) is provided with timer and relay switch microprocessor; Heating cabinet (4) is connected with the air outlet of air blast (7); The air outlet place of described heating cabinet (4), hangs and arrange thermocouple (3), and thermocouple (3) is fixed on pedestal (1); Described heating cabinet is provided with electromagnetic heater in (4); Refractory fiber blanket (5) is provided with between described casing (6) and heating cabinet (4); Electromagnetic heater comprises AC power (9), electromagnetic heater body (15), insulating sleeve (16), wire (17), fin (18) and netted protective sleeve (19); Described electromagnetic heater body (15) is manufactured by magnetic material, and heater body (15) is outside equipped with insulating sleeve (16); Gap is left between described heater body (15) and insulating sleeve (16); Described wire (17) is wrapped on insulating sleeve (16); Described fin (18) is welded on heater body (15) inner side; Described fin (18) along heater body (15) circumference, or is arranged along heater body (15) length direction; Described netted protective sleeve (19) manufactures by nonmetallic materials; Gap is left between described protective sleeve (19) and wire (17); The AC power (9) of logical 20-30kHz high-frequency alternating current in described wire (17); Described electromagnetic heater cross section is set to circle, ellipse or rectangle.
2. electromagnet air-heater according to claim 1, is characterized in that, described control panel (2) is provided with display screen and touch key-press.
3. electromagnet air-heater according to claim 1, is characterized in that, the thickness of described refractory fiber blanket (5) is 25-30mm.
4. electromagnet air-heater according to claim 1, is characterized in that, the universal wheel that described castor (13) is quality of rubber materials.
CN201420238295.1U 2014-05-12 2014-05-12 A kind of electromagnet air-heater Expired - Fee Related CN204128175U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105091326A (en) * 2015-06-11 2015-11-25 上海铭麓自动化科技有限公司 Intelligent industrial air heater
CN110345634A (en) * 2019-08-08 2019-10-18 王泽霖 A kind of energy storage electric magnetic induction hot-blast stove
CN111412650A (en) * 2020-04-02 2020-07-14 中国航空工业集团公司北京长城计量测试技术研究所 Large-flow pure air heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105091326A (en) * 2015-06-11 2015-11-25 上海铭麓自动化科技有限公司 Intelligent industrial air heater
CN110345634A (en) * 2019-08-08 2019-10-18 王泽霖 A kind of energy storage electric magnetic induction hot-blast stove
CN111412650A (en) * 2020-04-02 2020-07-14 中国航空工业集团公司北京长城计量测试技术研究所 Large-flow pure air heater

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