CN204124415U - A kind of micro-injecting magnetic part packing device - Google Patents
A kind of micro-injecting magnetic part packing device Download PDFInfo
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- CN204124415U CN204124415U CN201420512681.5U CN201420512681U CN204124415U CN 204124415 U CN204124415 U CN 204124415U CN 201420512681 U CN201420512681 U CN 201420512681U CN 204124415 U CN204124415 U CN 204124415U
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- 238000012856 packing Methods 0.000 title claims description 16
- 238000004806 packaging method and process Methods 0.000 claims abstract description 55
- 238000000520 microinjection Methods 0.000 abstract description 27
- 238000000465 moulding Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
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Abstract
一种微注塑磁件包装装置，包括下料输送机、不合格品下料机构、合格品下料机构、包装输送机和滑台；包装输送机平行排列在下料输送机一侧，下料输送机的另一侧设置有不合格品下料机构和合格品下料机构，下料输送机的传送带上设置有间隔的盛放微注塑磁件的凹槽，包装输送机的尾端设置有滑台。该装置结构简单，安全可靠，能够自动完成下料、不合格品剔除以及合格品包装，既提高了下料及包装的效率，又可避免微注塑磁件的表面接触。
A packaging device for micro-injection-molded magnetic parts, including a feeding conveyor, a feeding mechanism for unqualified products, a feeding mechanism for qualified products, a packaging conveyor, and a slide table; the packaging conveyor is arranged in parallel on one side of the feeding conveyor, and the feeding conveyor The other side of the machine is equipped with unqualified product unloading mechanism and unqualified product unloading mechanism, the conveyor belt of unloading conveyor is provided with interval grooves for holding micro-injection molded magnetic parts, and the tail end of packaging conveyor is provided with sliding tower. The device is simple in structure, safe and reliable, and can automatically complete blanking, rejection of unqualified products and packaging of qualified products, which not only improves the efficiency of blanking and packaging, but also avoids surface contact of micro-injection-molded magnetic parts.
Description
技术领域technical field
本实用新型涉及一种用于微注塑磁件自动下料、不合格品剔除以及合格品包装的装置，属于微注塑磁件包装技术领域。The utility model relates to a device for automatic blanking of micro-injection-molded magnetic parts, rejection of unqualified products and packaging of qualified products, which belongs to the technical field of micro-injection-molded magnetic parts packaging.
背景技术Background technique
由于微注塑磁件上已经充磁，为了保证其磁性的大小不受外界因素的影响，因此在其下料及其包装的过程中应避免与金属器件有任何的接触，而且微注塑磁件之间也不能有任何表面的接触，但是微注塑磁件的端面之间可以有接触，因为其端面的接触不会影响其磁性的大小。所以在微注塑磁件下料及包装过程中存在比较大的困难。Since the micro-injection-molded magnetic parts have been magnetized, in order to ensure that their magnetism is not affected by external factors, any contact with metal devices should be avoided during the process of blanking and packaging, and the micro-injection-molded magnetic parts There cannot be any surface contact, but there can be contact between the end faces of the micro-injection magnetic parts, because the contact of the end faces will not affect the magnitude of its magnetism. Therefore, there are relatively large difficulties in the blanking and packaging of micro-injection magnetic parts.
目前对于此种带有磁性的微注塑磁件的磁性的检测完全是由人工一件一件完成的。由于完全是由人工操作完成的，因此操作人员在微注塑磁件检测结束之后直接放入盛放微注塑磁件的容器之中即可。因为下料及包装操作完全由人工完成，这样的方法效率非常低，加之操作过程中的一些人为的因素的影响，可能会对注塑件的表面产生一些划痕，影响微注塑磁件的完整度。而且由于操作人员在那只进行这一系列的动作，时间长了容易产生疲劳，而且长期的劳作对健康也会有一定的影响。At present, the detection of the magnetism of this kind of magnetic micro-injection magnetic parts is completely done manually one by one. Since it is completely done by manual operation, the operator can directly put the micro-injection-molded magnetic parts into the container after the detection of the micro-injection-molded magnetic parts. Because the blanking and packaging operations are completely done manually, the efficiency of this method is very low, and some human factors in the operation process may cause some scratches on the surface of the injection molded parts, affecting the integrity of the micro injection molded magnetic parts. And because the operator only performs this series of actions there, it is prone to fatigue after a long time, and long-term work will also have a certain impact on health.
发明内容Contents of the invention
本实用新型针对现有微注塑磁件下料及包装技术中存在的不足，提供一种结构简单，安全可靠，能够自动完成下料、不合格品剔除以及合格品包装的微注塑磁件包装装置。The utility model aims at the deficiencies in the existing micro-injection molding magnetic parts cutting and packaging technology, and provides a micro-injection molding magnetic parts packaging device that is simple in structure, safe and reliable, and can automatically complete the cutting, rejecting of unqualified products and packaging of qualified products.
本实用新型的微注塑磁件包装装置，采用如下技术方案：The micro-injection molding magnetic parts packaging device of the present utility model adopts the following technical scheme:
该装置，包括下料输送机、不合格品下料机构、合格品下料机构、包装输送机和滑台；包装输送机平行排列在下料输送机一侧，下料输送机的另一侧设置有不合格品下料机构和合格品下料机构，下料输送机的传送带上设置有间隔的盛放微注塑磁件的凹槽，包装输送机的尾端设置有滑台。The device includes a feeding conveyor, a non-conforming product discharging mechanism, a qualified product discharging mechanism, a packaging conveyor and a slide table; the packaging conveyor is arranged in parallel on one side of the discharging conveyor, and the other side of the discharging conveyor is set There are unqualified product unloading mechanism and unqualified product unloading mechanism, the conveyer belt of unloading conveyor is provided with spaced grooves for holding micro-injection molded magnetic parts, and the tail end of packaging conveyor is provided with slide table.
不合格品下料机构采用剔除气缸。合格品下料机构采用包装气缸。The unqualified product unloading mechanism adopts the rejecting cylinder. Qualified product unloading mechanism adopts packaging cylinder.
在包装输送机上放置包装容器，在滑台下方放置包装箱。已经被检测的微注塑磁件放置在下料输送机上，并随着下料输送机前移，当到达不合格品下料机构位置时，将不合格品从下料输送机上推下，合格品放行。合格品到达合格品下料机构位置时，推动合格品进入包装容器。当包装容器中装满合格微注塑磁件后，包装输送机带动包装容器继续向前移动，当到达尾端时，包装容器落在滑台上，并沿着滑台下滑至包装箱内。Place the packing containers on the packing conveyor and the packing cases under the slide table. The micro-injection molded magnetic parts that have been tested are placed on the unloading conveyor, and move forward with the unloading conveyor. When reaching the position of the unqualified product unloading mechanism, the unqualified product is pushed off the unloading conveyor, and the qualified product is released. . When the qualified product reaches the position of the qualified product unloading mechanism, push the qualified product into the packaging container. When the packaging container is filled with qualified micro-injection molded magnetic parts, the packaging conveyor drives the packaging container to continue to move forward. When it reaches the tail end, the packaging container falls on the slide table and slides down to the packing box along the slide table.
本实用新型结构简单，安全可靠，能够自动完成下料、不合格品剔除以及合格品包装，既提高了下料及包装的效率，又可避免微注塑磁件的表面接触。The utility model is simple in structure, safe and reliable, and can automatically complete blanking, rejection of unqualified products and packaging of qualified products, which not only improves the efficiency of blanking and packaging, but also avoids surface contact of micro-injection-molded magnetic parts.
附图说明Description of drawings
图1是本实用新型微注塑磁件包装装置的结构示意图。Fig. 1 is a structural schematic diagram of the micro-injection molding magnetic parts packaging device of the present invention.
其中：1、微注塑磁件，2、包装输送机，3、包装容器，4、滑台，5、包装箱，6、包装气缸，7、剔除气缸，8、下料输送机，9、凹槽。Among them: 1. Micro-injection magnetic parts, 2. Packaging conveyor, 3. Packaging container, 4. Sliding table, 5. Packaging box, 6. Packaging cylinder, 7. Rejecting cylinder, 8. Unloading conveyor, 9. Concave groove.
具体实施方式detailed description
如图1所示，本实用新型的微注塑磁件包装装置，主要包括下料输送机8、不合格品下料机构、合格品下料机构、包装输送机2和滑台4。包装输送机2平行排列在下料输送机8一侧，下料输送机8的另一侧设置有不合格品下料机构和合格品下料机构，不合格品下料机构设置在合格品下料机构的前方。下料输送机的传送带上设置有间隔的盛放微注塑磁件的凹槽9，以使微注塑磁件彼此隔离。包装输送机2的尾端设置有滑台4。不合格品下料机构采用剔除气缸7。合格品下料机构采用包装气缸6。As shown in Figure 1, the micro-injection molding magnetic parts packaging device of the present utility model mainly includes a feeding conveyor 8, a disqualified product feeding mechanism, a qualified product feeding mechanism, a packaging conveyor 2 and a slide table 4. The packaging conveyor 2 is arranged in parallel on one side of the unloading conveyor 8, and the other side of the unloading conveyor 8 is provided with an unqualified product unloading mechanism and a qualified product unloading mechanism, and the unqualified product unloading mechanism is set on the qualified product unloading mechanism. front of the institution. The conveyor belt of the unloading conveyor is provided with interval grooves 9 for containing the micro-injection-molded magnetic parts, so that the micro-injection-molded magnetic parts are isolated from each other. The tail end of the packaging conveyor 2 is provided with a slide table 4 . The unqualified product blanking mechanism adopts the rejecting cylinder 7. Qualified product blanking mechanism adopts packaging cylinder 6.
上述装置自动完成下料、不合格品剔除以及合格品包装的过程如下所述。The above-mentioned device automatically completes the process of blanking, rejecting unqualified products and packaging qualified products as follows.
在包装输送机2上放置包装容器3，在滑台4下方放置包装箱5。包装容器3用于盛放合格的微注塑磁件，每个包装容器3设置多排(图1中为五排)可以盛放微注塑磁件的孔洞，每排孔洞可以盛放多个(图1中为10个)微注塑磁件，因此每个包装容器3可以盛放几十个微注塑磁件。已经被检测的微注塑磁件1放置在下料输送机8上，当微注塑磁件1到达剔除气缸7位置时，对此微注塑磁件合格与否进行判断，若此微注塑磁件是合格的则剔除气缸7不会有动作，若此微注塑磁件是不合格的则剔除气缸7动作，把不合格的微注塑磁件从下料输送机8上推下，做不合格处理。合格微注塑磁件1则继续沿着下料输送机8前移，直到到达包装气缸6。当包装气缸6的气缸杆的中心线、微注塑磁件1的中心线以及包装容器3中孔洞的中心线对齐(在同一直线上)时，启动包装气缸6，推动合格的微注塑磁件1进入包装容器3的一个孔洞中，随着下料输送机8的前移，合格微注塑磁件装满(10个微注塑磁件)包装容器3的一个孔洞。然后，包装输送机2带动包装容器3前进一个固定距离，使下一个孔洞与包装气缸6的气缸杆中心线对齐，在该孔洞中装满微注塑磁件，依此类推。当包装容器3的孔洞中都装满微注塑磁件后，包装输送机2带动包装容器3继续向前移动，当到达尾端时，包装容器3落在滑台4上，并沿着滑台4下滑至包装箱5内。每个包装箱5可以盛放多个包装容器3，当包装箱5内装满包装容器3后，由操作人员移走封箱。Place the packaging container 3 on the packaging conveyor 2, and place the packaging box 5 below the slide table 4. The packaging container 3 is used to hold qualified micro-injection-molded magnetic parts, and each packaging container 3 is provided with multiple rows (five rows in Fig. 1 is 10) micro-injection-molded magnetic parts, so each packaging container 3 can hold dozens of micro-injection-molded magnetic parts. The micro-injection molding magnetic part 1 that has been tested is placed on the feeding conveyor 8. When the micro-injection molding magnetic part 1 reaches the position of the reject cylinder 7, it is judged whether the micro-injection molding magnetic part is qualified. If the micro-injection molding magnetic part is qualified If the micro-injection molding magnetic parts are unqualified, then the rejecting cylinder 7 will move, and the unqualified micro-injection molding magnetic parts will be pushed down from the blanking conveyor 8 for unqualified processing. Qualified micro-injection molded magnetic parts 1 then continue to move forward along the unloading conveyor 8 until reaching the packaging cylinder 6 . When the centerline of the cylinder rod of the packaging cylinder 6, the centerline of the micro-injection molding magnetic part 1 and the centerline of the hole in the packaging container 3 are aligned (on the same straight line), the packaging cylinder 6 is started to push the qualified micro-injection molding magnetic part 1 Enter in a hole of packaging container 3, along with the forward movement of unloading conveyor 8, qualified micro-injection molding magnetic parts fill up (10 micro-injection molding magnetic parts) a hole of packaging container 3. Then, the packaging conveyor 2 drives the packaging container 3 to advance a fixed distance, so that the next hole is aligned with the center line of the cylinder rod of the packaging cylinder 6, and the micro-injection molded magnetic parts are filled in the hole, and so on. When the holes of the packaging container 3 are filled with micro-injection molded magnetic parts, the packaging conveyor 2 drives the packaging container 3 to continue to move forward. 4 Slide down into the packing box 5 . Each packing case 5 can hold a plurality of packing containers 3, and after the packing case 5 is filled with packing containers 3, the operator removes and seals the case.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420512681.5U CN204124415U (en) | 2014-09-05 | 2014-09-05 | A kind of micro-injecting magnetic part packing device |
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| CN201420512681.5U CN204124415U (en) | 2014-09-05 | 2014-09-05 | A kind of micro-injecting magnetic part packing device |
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| CN204124415U true CN204124415U (en) | 2015-01-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210697A (en) * | 2014-09-05 | 2014-12-17 | 山东大学 | Automatic packaging system for micro-injection magnetic components |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210697A (en) * | 2014-09-05 | 2014-12-17 | 山东大学 | Automatic packaging system for micro-injection magnetic components |
| CN104210697B (en) * | 2014-09-05 | 2016-07-13 | 山东大学 | An automatic packaging system for micro-injection-molded magnetic parts |
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Granted publication date: 20150128 Termination date: 20160905 |