CN204122540U - A kind of space is without straightway Curved Continuous pipe mold - Google Patents

A kind of space is without straightway Curved Continuous pipe mold Download PDF

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Publication number
CN204122540U
CN204122540U CN201420559517.XU CN201420559517U CN204122540U CN 204122540 U CN204122540 U CN 204122540U CN 201420559517 U CN201420559517 U CN 201420559517U CN 204122540 U CN204122540 U CN 204122540U
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die
insert
bending
clamping
space
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蒋兰芳
林伟明
杨友东
任芸
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

一种空间无直线段连续弯管模具,包括弯曲模、弯曲模镶块、夹紧模、压模、防皱模以及用于支撑管件的芯棒;第一镶块上设有第一夹持凹槽,第一夹紧模上设有第一定位槽,第一夹持凹槽和第一定位槽配合形成第一模腔;第二镶块上设有第二夹持凹槽,第二夹紧模上设有第二定位槽,第二夹持凹槽和第二定位槽配合形成第二模腔;第二模腔的形状与采用第一模腔弯曲后的管件外部形状相适配;第一镶块和第二镶块上均设有定位块,夹紧模上分别设有与定位块配合的定位槽。本实用新型基与上一道弯弯制后的弯管形状设计下一模腔的形状,能够弯制空间无直线段连续弯管。

A continuous pipe bending die with no straight line in space, including a bending die, a bending die insert, a clamping die, a compression die, an anti-wrinkle die, and a mandrel for supporting a pipe; the first insert is provided with a first clamping groove, the first clamping die is provided with a first positioning groove, and the first clamping groove and the first positioning groove cooperate to form a first mold cavity; the second insert is provided with a second clamping groove, and the second There is a second positioning groove on the clamping die, and the second clamping groove and the second positioning groove cooperate to form a second mold cavity; the shape of the second mold cavity matches the external shape of the pipe after being bent by the first mold cavity ; Both the first insert and the second insert are provided with positioning blocks, and the clamping dies are respectively provided with positioning grooves matching with the positioning blocks. The utility model designs the shape of the next mold cavity based on the shape of the bent pipe after the previous bending process, and can bend the continuous bent pipe without the straight section in the space.

Description

一种空间无直线段连续弯管模具A Continuous Bending Die with No Straight Sections in Space

技术领域technical field

本实用型新涉及一种空间无直线段连续弯管模具。The utility model relates to a continuous bending pipe mold with no straight line section in space.

背景技术Background technique

金属薄壁管件作为一种关键的轻量化构件,具有质量轻、强度高、节能环保、易于数字化等优点,在航空航天、车辆、船舶和石油化工及其他高技术领域中得到了广泛的应用。然后,考虑设计性能和受空间布局的限制,管件常被设计成复杂的立体弯管,以便能更加灵活地适应受限空间,使结构更加紧凑,如航空航天、船舶和汽车等领域。两个弯曲之间有直线段连接的空间弯管,容易弯曲成型。而空间无直线段连续弯管,空间无直线段连续弯,第一道弯成型后,进行第二道弯曲时,由于两道弯之间没有直线段,因此无法采用常规的圆柱形夹持凹槽进行夹持,需要通过特殊的模具结构,来实现弯曲成型。As a key lightweight component, metal thin-walled pipe fittings have the advantages of light weight, high strength, energy saving and environmental protection, and easy digitization. They have been widely used in aerospace, vehicles, ships, petrochemical and other high-tech fields. Then, considering the design performance and the limitation of the space layout, the pipe fittings are often designed as complex three-dimensional bends, so that they can be more flexibly adapted to the limited space and make the structure more compact, such as aerospace, ships and automobiles. There is a space elbow connected by a straight line between two bends, which is easy to bend and form. However, there is no straight line continuous bend in the space, and there is no straight line continuous bend in the space. After the first bend is formed, when the second bend is performed, since there is no straight line between the two bends, the conventional cylindrical clamping concave cannot be used. The groove is clamped, and a special mold structure is required to achieve bending and forming.

发明内容Contents of the invention

为了克服现有弯管模具无法弯制空间无直线段连续弯管的缺点,本实用型新提供一种夹持效果好、受力分布合理的空间无直线段连续弯管模具。In order to overcome the disadvantage that the existing pipe bending die cannot bend the continuous pipe without straight line in space, the utility model provides a continuous pipe bending die with good clamping effect and reasonable force distribution in space without straight line.

本实用型新采用的技术方案是:The technical scheme that this utility model adopts newly is:

一种空间无直线段连续弯管模具,包括弯曲模、弯曲模镶块、夹紧模、压模、防皱模以及用于支撑管件的芯棒,A continuous pipe bending die with no straight line in space, comprising a bending die, a bending die insert, a clamping die, a compression die, an anti-wrinkle die and a mandrel for supporting pipe fittings,

所述的弯曲模镶块包括分别与第一弯曲模和第二弯曲模配合的第一镶块和第二镶块;The bending die insert includes a first insert and a second insert that cooperate with the first bend die and the second bend die respectively;

所述第一镶块上设有第一夹持凹槽,第一夹紧模上设有第一定位槽,所述第一夹持凹槽和第一定位槽配合形成用于弯曲第一道弯的第一模腔;The first insert is provided with a first clamping groove, and the first clamping mold is provided with a first positioning groove, and the first clamping groove and the first positioning groove are cooperated to form a curved first line. curved first cavity;

所述第二镶块上设有第二夹持凹槽,第二夹紧模上设有第二定位槽,所述第二夹持凹槽和第二定位槽配合形成用于弯曲第二道弯的第二模腔;The second insert is provided with a second clamping groove, and the second clamping die is provided with a second positioning groove, and the second clamping groove and the second positioning groove cooperate to form a second clamping groove for bending the second curved second cavity;

所述第二模腔的形状与采用第一模腔弯曲后的管件外部形状相适配;The shape of the second mold cavity is adapted to the external shape of the pipe after being bent by the first mold cavity;

所述的防皱模,包括分别与第一弯曲模和第二弯曲模配合的第一防皱模和第二防皱模;The anti-wrinkle mold includes a first anti-wrinkle mold and a second anti-wrinkle mold respectively matched with the first bending mold and the second bending mold;

所述第一镶块和第二镶块上均设有定位块,所述夹紧模上分别设有与所述定位块配合的定位槽。Both the first insert and the second insert are provided with positioning blocks, and the clamping dies are respectively provided with positioning grooves that cooperate with the positioning blocks.

优选的,第二镶块的侧面和上方都设有定位块,所述夹紧模的对应位置均设有相配合的定位槽。Preferably, positioning blocks are provided on the side and top of the second insert, and matching positioning grooves are provided at corresponding positions of the clamping die.

本实用型新的有益效果是:The new beneficial effects of the utility model are:

1、本实用新型基于上一道弯弯曲后的弯管外部形状设计下一模腔的形状,能够弯制空间无直线段连续弯管。1. The utility model designs the shape of the next mold cavity based on the outer shape of the bent pipe after the previous bend, and can bend a continuous bend without a straight line in the space.

2、设置相配合的定位块和定位槽,限制了弯曲模镶块和夹紧模之间的相对滑动,使弯曲模镶块和夹紧模能够更加有效地配合。2. Set matching positioning blocks and positioning grooves, which limit the relative sliding between the bending die insert and the clamping die, so that the bending die insert and the clamping die can cooperate more effectively.

附图说明Description of drawings

图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图2是本实用新型的结构示意图。Fig. 2 is a schematic structural view of the utility model.

图3是采用本实用新型加工得到的空间无直线段连续弯管的示意图。Fig. 3 is a schematic diagram of a continuous curved pipe without a straight section in space processed by the utility model.

具体实施方式Detailed ways

参照附图,一种空间无直线段连续弯管模具,包括弯曲模1、弯曲模镶块2、夹紧模3、压模4、防皱模5以及用于支撑管件的芯棒6,With reference to the accompanying drawings, a continuous pipe bending die with no straight line in space includes a bending die 1, a bending die insert 2, a clamping die 3, a compression die 4, an anti-wrinkle die 5 and a mandrel 6 for supporting pipe fittings,

所述的弯曲模镶块2包括分别与第一弯曲模11和第二弯曲模12配合的第一镶块21和第二镶块22;The bending die insert 2 includes a first insert 21 and a second insert 22 that cooperate with the first bending die 11 and the second bending die 12 respectively;

所述第一镶块21上设有第一夹持凹槽211,第一夹紧模31上设有第一定位槽311,所述第一夹持凹槽211和第一定位槽311配合形成用于弯曲第一道弯的第一模腔;The first insert 21 is provided with a first clamping groove 211, and the first clamping die 31 is provided with a first positioning groove 311, and the first clamping groove 211 and the first positioning groove 311 are cooperatively formed The first cavity for bending the first bend;

所述第二镶块22上设有第二夹持凹槽221,第二夹紧模32上设有第二定位槽321,所述第二夹持凹槽221和第二定位槽321配合形成用于弯曲第二道弯的第二模腔;The second insert 22 is provided with a second clamping groove 221, and the second clamping die 32 is provided with a second positioning groove 321, and the second clamping groove 221 and the second positioning groove 321 are cooperatively formed A second cavity for bending the second bend;

所述第二模腔的形状与采用第一模腔弯曲后的管件外部形状相适配;The shape of the second mold cavity is adapted to the external shape of the pipe after being bent by the first mold cavity;

所述的防皱模5,包括分别与第一弯曲模11和第二弯曲模12配合的第一防皱模51和第二防皱模52;The anti-wrinkle mold 5 includes a first anti-wrinkle mold 51 and a second anti-wrinkle mold 52 which cooperate with the first bending mold 11 and the second bending mold 12 respectively;

所述第一镶块21和第二镶块22上均设有定位块71,所述夹紧模3上分别设有与所述定位块71配合的定位槽72。Both the first insert 21 and the second insert 22 are provided with a positioning block 71 , and the clamping die 3 is respectively provided with a positioning groove 72 matching with the positioning block 71 .

优选的,第二镶块22的侧面和上方都设有定位块71,所述夹紧模3的对应位置均设有相配合的定位槽72。Preferably, positioning blocks 71 are provided on the side and top of the second insert 22 , and matching positioning grooves 72 are provided at corresponding positions of the clamping die 3 .

弯曲模1包括上下叠放的第一弯曲模11和第二弯曲模12。所述的第一弯曲模11和第二弯曲模12的半径,由所需的弯曲的弯曲半径确定:若弯管的第一道弯曲半径和第二道弯曲半径相同,则第一弯曲模11的半径和第二弯曲模12的半径也相同;若弯管的第一道弯曲半径和第二道弯曲半径不相同,则第一弯曲模11的半径和第二弯曲模12的半径也不相同。The bending die 1 includes a first bending die 11 and a second bending die 12 stacked up and down. The radii of the first bending die 11 and the second bending die 12 are determined by the required bending radius: if the first bending radius and the second bending radius of the elbow are the same, then the first bending die 11 The radius of the radius and the radius of the second bending die 12 are also the same; if the first bending radius and the second bending radius of the elbow are not the same, the radius of the first bending die 11 and the radius of the second bending die 12 are also different .

所述的第二镶块22和第二夹持凹槽221的形状,需要根据第一道弯曲成型后弯管的外形来确定。基于上一道弯曲后的弯管形状设计下一模腔的形状,不断重复,可以设计能弯制具有多道弯的空间无直线段连续弯管的模具。The shapes of the second insert 22 and the second clamping groove 221 need to be determined according to the shape of the bent pipe after the first bending. Design the shape of the next mold cavity based on the shape of the bent pipe after the previous bend, and repeat it continuously to design a mold that can bend a continuous bend in a space with multiple bends without a straight line.

所述第一夹持凹槽211和第一定位槽311配合形成用于弯曲第一道弯的第一模腔,所述第一模腔的形状与管件相同。所述第二夹持凹槽221和第二定位槽321配合形成用于弯曲第二道弯的第二模腔。以圆管为例,则第一模腔为圆柱形,由于管件在弯曲第一道弯的时候会发生变形,第二夹持凹槽221的截面将不是半圆形,但夹持凹槽221的弯曲半径与所述第一弯曲模11的弯曲半径相等,第二模腔也不是圆柱形,所述第二模腔的形状必须根据采用第一模腔弯曲第一道弯后的管件来设计。The first clamping groove 211 and the first positioning groove 311 cooperate to form a first mold cavity for bending the first bend, and the shape of the first mold cavity is the same as that of the pipe. The second clamping groove 221 cooperates with the second positioning groove 321 to form a second cavity for bending the second bend. Taking a round pipe as an example, the first mold cavity is cylindrical. Since the pipe will be deformed during the first bend, the cross section of the second clamping groove 221 will not be semicircular, but the clamping groove 221 The bending radius of the first bending die 11 is equal to that of the first bending die 11, and the second die cavity is not cylindrical. The shape of the second die cavity must be designed according to the first bend of the first die cavity. .

所述第二镶块22和第二夹紧模32对弯管的夹持范围,也需根据上一道弯的弯曲半径和弯曲角度决定,要求合理夹持,夹紧力足够,且不对弯管外部造成磨损。The clamping range of the second insert 22 and the second clamping die 32 to the bent pipe also needs to be determined according to the bending radius and bending angle of the previous bend. Reasonable clamping is required, the clamping force is sufficient, and the bent pipe is not properly clamped. The outside causes wear and tear.

本说明书实施例所述的内容仅仅是对实用型新构思的实现形式的列举,本实用型新的保护范围的不应当被视为仅限于实施例所陈述的具体形式,本实用型新的保护范围也及于本领域技术人员根据本实用型新构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the new practical concept, and the protection scope of the new utility model should not be regarded as limited to the specific forms stated in the embodiments. The scope also extends to the equivalent technical means that those skilled in the art can think of according to the practical new concept.

Claims (2)

1. space is without a straightway Curved Continuous pipe mold, comprises bending die, bending die insert, clamping die, pressing mold, anti-wrinkling mould and the plug for support tubes, it is characterized in that:
Described bending die insert comprises the first insert and the second insert that coordinate with the first bending die and the second bending die respectively;
Described first insert is provided with the first clamp groove, and the first clamping die is provided with the first locating slot, and described first clamp groove and the first locating slot coordinate to be formed and be used for bending the first curved die cavity of first;
Described second insert is provided with the second clamp groove, and the second clamping die is provided with the second locating slot, and described second clamp groove and the second locating slot coordinate to be formed and be used for bending the second curved die cavity of second;
Pipe fitting outer shape after the shape of described second die cavity and employing the first die cavity bend is suitable;
Described anti-wrinkling mould, comprises the first anti-wrinkling mould and the second anti-wrinkling mould that coordinate with the first bending die and the second bending die respectively;
Described first insert and the second insert are equipped with locating piece, described clamping die are respectively equipped with the locating slot coordinated with described locating piece.
2. a kind of space as claimed in claim 1 is without straightway Curved Continuous pipe mold, it is characterized in that: side and the top of the second insert are all provided with locating piece, and the correspondence position of described clamping die is equipped with the locating slot matched.
CN201420559517.XU 2014-09-26 2014-09-26 A kind of space is without straightway Curved Continuous pipe mold Expired - Fee Related CN204122540U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382064A (en) * 2015-12-04 2016-03-09 重庆长安空港汽车配件有限责任公司 Pipe bending machine and combined wrinkle-proof plate thereof
CN105598296A (en) * 2016-03-21 2016-05-25 南京大盛汽车部件有限公司 Bending die of tube bending machine
CN105834260A (en) * 2016-04-01 2016-08-10 哈尔滨飞机工业集团有限责任公司 Bending forming method for multi-segment bent pipe section
CN106270058A (en) * 2016-08-26 2017-01-04 北京星航机电装备有限公司 S-shaped Curved Continuous duct forming method and device thereof
CN109141788A (en) * 2018-10-11 2019-01-04 浙江工业大学之江学院 A kind of space bent pipe rebound device for fast detecting
CN109604397A (en) * 2018-12-07 2019-04-12 中国航发南方工业有限公司 Bending machine
CN110434209A (en) * 2019-07-04 2019-11-12 北京北机机电工业有限责任公司 A kind of coiled pipe stewing plumber's dress
CN111375989A (en) * 2018-12-29 2020-07-07 上海新闵重型锻造有限公司 Manufacturing method of spatial corner elbow
CN113664079A (en) * 2021-08-03 2021-11-19 浙江金盾压力容器有限公司 Stainless steel bending machine
CN115255075A (en) * 2022-08-31 2022-11-01 西北工业大学 Pipe bending forming method

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382064A (en) * 2015-12-04 2016-03-09 重庆长安空港汽车配件有限责任公司 Pipe bending machine and combined wrinkle-proof plate thereof
CN105598296A (en) * 2016-03-21 2016-05-25 南京大盛汽车部件有限公司 Bending die of tube bending machine
CN105834260A (en) * 2016-04-01 2016-08-10 哈尔滨飞机工业集团有限责任公司 Bending forming method for multi-segment bent pipe section
CN106270058A (en) * 2016-08-26 2017-01-04 北京星航机电装备有限公司 S-shaped Curved Continuous duct forming method and device thereof
CN106270058B (en) * 2016-08-26 2018-05-18 北京星航机电装备有限公司 S-shaped Curved Continuous duct forming method and its device
CN109141788B (en) * 2018-10-11 2024-05-07 浙江工业大学之江学院 A space bending pipe rebound rapid detection device
CN109141788A (en) * 2018-10-11 2019-01-04 浙江工业大学之江学院 A kind of space bent pipe rebound device for fast detecting
CN109604397A (en) * 2018-12-07 2019-04-12 中国航发南方工业有限公司 Bending machine
CN111375989A (en) * 2018-12-29 2020-07-07 上海新闵重型锻造有限公司 Manufacturing method of spatial corner elbow
CN110434209A (en) * 2019-07-04 2019-11-12 北京北机机电工业有限责任公司 A kind of coiled pipe stewing plumber's dress
CN113664079A (en) * 2021-08-03 2021-11-19 浙江金盾压力容器有限公司 Stainless steel bending machine
CN113664079B (en) * 2021-08-03 2023-09-29 浙江金盾压力容器智造股份有限公司 Stainless steel bending machine
CN115255075A (en) * 2022-08-31 2022-11-01 西北工业大学 Pipe bending forming method

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