CN204110659U - Powder blanking device - Google Patents
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- CN204110659U CN204110659U CN201420309171.8U CN201420309171U CN204110659U CN 204110659 U CN204110659 U CN 204110659U CN 201420309171 U CN201420309171 U CN 201420309171U CN 204110659 U CN204110659 U CN 204110659U
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- 239000000843 powder Substances 0.000 title claims abstract description 69
- 238000003756 stirring Methods 0.000 claims abstract description 54
- 239000007921 spray Substances 0.000 claims abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 14
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000013019 agitation Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000002193 Pain Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000036407 pain Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种落料装置,特别是涉及一种在送料过程中,避免所储存的粉体产生架桥效应的粉体落料装置。The utility model relates to a material blanking device, in particular to a powder material blanking device which prevents stored powder from producing a bridging effect during the material feeding process.
背景技术Background technique
参阅图1,为一现有的落料装置1,包含有一下料斗11、及连接于该下料斗11下端的闸刀阀12。该下料斗11具有一连接于前端送料装置(图未示)的储存部111、及一连接于该储存部111下端的倾斜部112。该倾斜部112设置有一震动马达2,该震动马达2产生的震动会传递至该下料斗11的倾斜部112而协助落料,使该闸刀阀12开启时,让该储存部111所储存的粉料能经过该倾斜部112而通过该闸刀阀12落下。Referring to FIG. 1 , it is a conventional blanking device 1 , which includes a lower hopper 11 and a gate knife valve 12 connected to the lower end of the lower hopper 11 . The lower hopper 11 has a storage portion 111 connected to the front feeding device (not shown in the figure), and an inclined portion 112 connected to the lower end of the storage portion 111 . The inclined part 112 is provided with a vibrating motor 2, and the vibration generated by the vibrating motor 2 will be transmitted to the inclined part 112 of the lower hopper 11 to assist in blanking, so that when the gate knife valve 12 is opened, the stored material in the storage part 111 The powder can pass through the inclined portion 112 and fall through the knife gate valve 12 .
然而,当该下料斗11的储存部111所储存的粉料水分含量较高、该下料斗11渗水,或者因为天气而使环境湿气提高等等的原因时,都有可能使粉料在该下料斗11中产生“架桥效应”,也就是粉料容易彼此产生结块或粘附于该下料斗11的内壁面,因而无法顺利地自该闸刀阀12落下。However, when the moisture content of the powder stored in the storage portion 111 of the lower hopper 11 is high, the lower hopper 11 seeps water, or the environment humidity is increased due to the weather, etc., it is possible for the powder to be stored in the lower hopper 11. A "bridging effect" occurs in the lower hopper 11 , that is, the powders tend to agglomerate each other or adhere to the inner wall of the lower hopper 11 , so that they cannot fall smoothly from the knife gate valve 12 .
如上述的架桥效应发生时,单纯以设置于该下料斗11的倾斜部112的震动马达2协助落料,尚不足以破坏该下料斗11中所储存的粉体产生的架桥效应。因此,相关领域从事者无不费心针对此粉体落料问题,开发能破坏架桥效应的落料装置。When the above-mentioned bridging effect occurs, simply using the vibrating motor 2 provided on the inclined portion 112 of the lower hopper 11 to assist in the blanking is not enough to destroy the bridging effect generated by the powder stored in the lower hopper 11 . Therefore, all practitioners in related fields have taken great pains to solve the problem of powder blanking and develop a blanking device that can destroy the bridging effect.
实用新型内容Utility model content
本实用新型的目的在于提供一种能有效破坏架桥效应的粉体落料装置。The purpose of the utility model is to provide a powder blanking device which can effectively destroy the bridging effect.
本实用新型粉体落料装置,包含:一壳体单元、一配合该壳体单元设置的搅拌单元、及一用以与该搅拌单元一起翻动粉体的气扰单元。该壳体单元包括一落料斗,该落料斗具有一与一送料装置连通的连接端、及一位于该连接端的相反侧并围绕形成一落料口的落料端。该搅拌单元配合该落料斗设置,并用以搅拌暂存于该落料斗中的粉体,该搅拌单元包括一横向穿设于该落料斗的搅动机构、及一带动该搅动机构转动的驱动马达。该气扰单元包括多个贯穿而伸置于该落料斗内的喷嘴、多条分别连通所述喷嘴的支管、及至少一连通所述支管并且与一供气装置连通的主管,所述喷嘴将该供气装置所供应的气体喷入该落料斗内,以翻动暂存于该落料斗内的粉体。The powder blanking device of the utility model comprises: a shell unit, a stirring unit arranged in cooperation with the shell unit, and an air disturbance unit used to stir the powder together with the stirring unit. The housing unit includes a discharge hopper, which has a connection end communicating with a feeding device, and a discharge end located on the opposite side of the connection end and surrounding a discharge opening. The stirring unit is arranged in conjunction with the dropping hopper, and is used to stir the powder temporarily stored in the dropping hopper. The stirring unit includes a stirring mechanism transversely penetrating the dropping hopper, and a driving motor driving the stirring mechanism to rotate. The air disturbance unit includes a plurality of nozzles extending through the drop hopper, a plurality of branch pipes respectively communicating with the nozzles, and at least one main pipe communicating with the branch pipes and communicating with an air supply device, and the nozzles will The gas supplied by the gas supply device is sprayed into the falling hopper to stir the powder temporarily stored in the falling hopper.
本实用新型的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the utility model and the solution to its technical problems can also be further realized by adopting the following technical measures.
较佳地,前述粉体落料装置,其中,该搅拌单元还包括一个以该驱动马达驱动而带动该搅动机构的减速器。Preferably, in the aforementioned powder feeding device, the stirring unit further includes a reducer driven by the driving motor to drive the stirring mechanism.
较佳地,前述粉体落料装置,其中,该搅拌单元的搅动机构具有一个横向穿设于该落料斗的转轴、及多片连接于该转轴的叶片。Preferably, in the aforementioned powder feeding device, the agitating mechanism of the stirring unit has a rotating shaft passing through the feeding hopper transversely, and a plurality of blades connected to the rotating shaft.
较佳地,前述粉体落料装置,其中,所述叶片沿该转轴的轴向相间隔,且两片相邻叶片延伸至该转轴轴心的延伸线的夹角处于60至120度的范围。Preferably, the aforementioned powder feeding device, wherein the blades are spaced apart along the axial direction of the rotating shaft, and the included angle between the extension line extending from two adjacent blades to the axis of the rotating shaft is in the range of 60 to 120 degrees. .
较佳地,前述粉体落料装置,其中,该夹角呈90度。Preferably, in the aforementioned powder feeding device, the included angle is 90 degrees.
较佳地,前述粉体落料装置,其中,定义一个沿该转轴的径向通过该转轴的轴心的切割面,而每一片叶片具有一个通过该切割面的延伸面,该切割面与该延伸面的夹角处于30至60度的范围。Preferably, in the aforementioned powder feeding device, a cutting surface passing through the shaft center of the rotating shaft along the radial direction of the rotating shaft is defined, and each blade has an extending surface passing through the cutting surface, and the cutting surface and the cutting surface are The included angle of the extension surface is in the range of 30 to 60 degrees.
较佳地,前述粉体落料装置,其中,该夹角为30度。Preferably, in the aforementioned powder feeding device, the included angle is 30 degrees.
较佳地,前述粉体落料装置,其中,该壳体单元的落料斗还具有一个连接该连接端且位于该搅拌单元上方的围绕壁部、及一个连接该落料端且位于该搅拌单元下方的落料壁部。Preferably, the aforementioned powder feeding device, wherein, the feeding hopper of the housing unit also has a surrounding wall connected to the connection end and located above the stirring unit, and a surrounding wall connected to the feeding end and located on the stirring unit The lower part of the blanking wall.
较佳地,前述粉体落料装置,其中,该落料斗的围绕壁部开设有至少一个检修孔。Preferably, in the aforementioned powder discharge device, at least one inspection hole is opened on the surrounding wall of the discharge hopper.
较佳地,前述粉体落料装置还包含一个安装于该落料斗外侧面的震动单元,该震动单元用以产生特定震动频率而敲击该落料斗。Preferably, the aforementioned powder discharging device further includes a vibration unit installed on the outer surface of the discharge hopper, and the vibration unit is used to generate a specific vibration frequency to strike the discharge hopper.
本实用新型的有益效果在于:通过该搅拌单元及该气扰单元,能同时以搅拌和气体扰动的方式使暂存于该落料斗内的粉体不断翻动,避免暂存于该落料斗内的粉体产生架桥效应而无法顺利自该落料口落料。The beneficial effect of the utility model is that: through the stirring unit and the air disturbance unit, the powder temporarily stored in the dropping hopper can be continuously turned by means of stirring and gas disturbance at the same time, and the powder temporarily stored in the dropping hopper can be avoided. The powder has a bridging effect and cannot be smoothly discharged from the discharge port.
附图说明Description of drawings
图1是一侧视示意图,说明一现有的落料装置;Fig. 1 is a schematic side view illustrating an existing blanking device;
图2是一立体图,说明本实用新型粉体落料装置的一较佳实施例;Fig. 2 is a perspective view illustrating a preferred embodiment of the utility model powder blanking device;
图3是一侧视示意图,说明该较佳实施例的元件组成;Fig. 3 is a schematic side view illustrating the composition of the components of the preferred embodiment;
图4是一俯视图,辅助说明图3;Fig. 4 is a top view, assisting in explaining Fig. 3;
图5是一正视图,说明一搅拌单元的一搅动机构;Figure 5 is a front view illustrating a stirring mechanism of a stirring unit;
图6是一侧视图,辅助说明图5;及Fig. 6 is a side view, assisting in explaining Fig. 5; and
图7是一示意图,说明该搅拌机构的多片叶片的排列方式。Fig. 7 is a schematic diagram illustrating the arrangement of multiple blades of the stirring mechanism.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型进行详细说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
参阅图2与图3,本实用新型粉体落料装置3的较佳实施例包含一壳体单元31、一配合该壳体单元31设置的搅拌单元32、一用以与该搅拌单元32一起翻动粉体的气扰单元33、及一安装于该壳体单元31外侧面的震动单元34。Referring to Fig. 2 and Fig. 3, the preferred embodiment of the powder feeding device 3 of the present utility model comprises a shell unit 31, a stirring unit 32 arranged in conjunction with the shell unit 31, and a stirring unit 32 for working together with the stirring unit 32 An air disturbance unit 33 for stirring the powder, and a vibration unit 34 installed on the outer surface of the shell unit 31 .
该壳体单元31包括一落料斗311,该落料斗311具有一与一送料装置(图未示)连通的连接端312、一位于该连接端312的相反侧并围绕形成一落料口310的落料端313、一连接该连接端312且位于该搅拌单元32上方并开设有三个检修孔314的围绕壁部315、及一位于该搅拌单元32下方的落料壁部316。所述检修孔314能供维修者进入该落料斗311,进行例行性维修以及检查。The housing unit 31 includes a discharge hopper 311, the discharge hopper 311 has a connection end 312 communicating with a feeding device (not shown in the figure), an opening 310 that is located on the opposite side of the connection end 312 and surrounds a discharge opening 310. The feeding end 313 , a surrounding wall portion 315 connected to the connecting end 312 and located above the mixing unit 32 and provided with three inspection holes 314 , and a discharging wall portion 316 located below the mixing unit 32 . The manhole 314 can be used by maintenance personnel to enter the hopper 311 for routine maintenance and inspection.
参阅图4与图5,该搅拌单元32是用以搅拌暂存于该落料斗311中的粉体,并包括一横向穿设于该落料斗311的搅动机构321、一带动该搅动机构321转动的驱动马达322、及一由该驱动马达322驱动而带动该搅动机构321的减速器323。如图5所示,该搅动机构321具有一横向穿设于该落料斗311的转轴324、及多片连接于该转轴324的叶片325。其中,所述叶片325沿该转轴324的轴向相间隔,且如图6所示,两相邻叶片325延伸至该转轴324轴心的延伸线的夹角是呈90度。但不以此为限,例如,两片相邻叶片延伸至该转轴的轴心的延伸线的夹角可以处于60至120度的范围。如图7所示,定义一沿该转轴324的径向通过该转轴324的轴心的切割面41,而每一叶片325具有一通过该切割面41的延伸面326,该切割面41与每一延伸面326的夹角为30度。但不以此为限,例如,该切割面与每一延伸面的夹角可以处于30至60度的范围。通过上述该转轴324和所述叶片325的排列设计,不仅能更均匀地搅拌储存于该落料斗311内的粉料,还能使得因搅拌而松动的粉料朝向落料口310集中,使落料更加顺利。而该减速器323的设置,能使该驱动马达322的转速降低,而让输出转矩提升,借此使转动搅拌的效果更好。Referring to Fig. 4 and Fig. 5, the agitating unit 32 is used to agitate the powder temporarily stored in the hopper 311, and includes an agitating mechanism 321 transversely disposed on the hopper 311, and a mechanism for driving the agitating mechanism 321 to rotate A drive motor 322, and a speed reducer 323 driven by the drive motor 322 to drive the stirring mechanism 321. As shown in FIG. 5 , the stirring mechanism 321 has a rotating shaft 324 passing through the hopper 311 transversely, and a plurality of blades 325 connected to the rotating shaft 324 . Wherein, the vanes 325 are spaced apart along the axial direction of the rotating shaft 324 , and as shown in FIG. 6 , the included angle between two adjacent vanes 325 extending to the axis of the rotating shaft 324 is 90 degrees. But not limited thereto, for example, the included angle between the extension lines of two adjacent blades extending to the axis of the rotating shaft may be in the range of 60 to 120 degrees. As shown in FIG. 7 , define a cutting surface 41 passing through the axis of the rotating shaft 324 along the radial direction of the rotating shaft 324 , and each blade 325 has an extending surface 326 passing through the cutting surface 41 , the cutting surface 41 and each An included angle of an extension surface 326 is 30 degrees. But not limited thereto, for example, the included angle between the cutting surface and each extending surface may be in the range of 30 to 60 degrees. Through the above-mentioned arrangement design of the shaft 324 and the blades 325, not only can the powder stored in the discharge hopper 311 be more evenly stirred, but also the powder loosened by stirring can be concentrated toward the discharge port 310, so that the discharge material more smoothly. The setting of the speed reducer 323 can reduce the rotation speed of the drive motor 322 and increase the output torque, so that the effect of rotation and stirring is better.
再参阅图3与图4,该气扰单元33包括多个贯穿而伸置于该落料斗311内的喷嘴331、多条分别连通所述喷嘴331的支管332、及两条连通所述支管332并且与一供气装置(图未示)连通的主管333。该供气装置透过所述主管333及所述支管332将气体由所述喷嘴331喷入该落料斗311内,配合该搅拌单元32搅动粉体的动作,翻动暂存于该落料斗311内的粉体,避免粉体在该落料斗311内因湿气而产生架桥效应。Referring to Fig. 3 and Fig. 4 again, the air disturbance unit 33 includes a plurality of nozzles 331 penetrating through and extending into the drop hopper 311, a plurality of branch pipes 332 respectively connected to the nozzles 331, and two branch pipes 332 connected to each other. And a main pipe 333 communicating with an air supply device (not shown). The air supply device sprays the gas from the nozzle 331 into the hopper 311 through the main pipe 333 and the branch pipe 332, and cooperates with the stirring unit 32 to stir the powder, and stirs and temporarily stores it in the hopper 311 powder, to avoid the bridging effect of the powder in the falling hopper 311 due to moisture.
该震动单元34是安装于该落料斗311外侧面,并用以产生特定震动频率而敲击该落料斗311,将能量传递至储存于该落料斗311内的粉体,破坏粉体间的架桥效应,也自该落料斗311的外侧辅助该搅拌单元32及该气扰单元33,使粉体不易粘附于该落料斗311的内壁,使粉体能顺利自该落料口310落下。The vibration unit 34 is installed on the outer surface of the hopper 311, and is used to generate a specific vibration frequency to knock the hopper 311, transfer energy to the powder stored in the hopper 311, and destroy the bridge between powders Effect, also assists the stirring unit 32 and the air disturbance unit 33 from the outside of the dropping hopper 311, so that the powder is not easy to adhere to the inner wall of the dropping hopper 311, so that the powder can fall from the feeding opening 310 smoothly.
因此,由上述内容可知,本实用新型粉体落料装置3,于实际应用上确实具有以下优点:Therefore, it can be seen from the above that the powder blanking device 3 of the present utility model does have the following advantages in practical application:
(1)同时配合该搅拌单元32的搅动动作,以及该气扰单元33的气体翻吹动作,能彻底对储存于该落料斗311内的粉体进行翻动,使粉体在该落料斗311内维持松散的状态,避免粉体在该落料斗311内产生架桥效应。(1) Cooperating with the agitation action of the stirring unit 32 and the gas blowing action of the air disturbance unit 33, the powder stored in the hopper 311 can be completely turned, so that the powder is in the hopper 311 Maintain a loose state to avoid the bridging effect of the powder in the falling hopper 311 .
(2)该震动单元34能产生特定震动频率而敲击该落料斗311,将能量传递至储存于该落料斗311内的粉体,避免粉体因湿气而粘附于该落料斗311的内壁,能辅助该搅拌单元32及该气扰单元33,确保粉体能顺利自该落料口310落下。(2) The vibrating unit 34 can generate a specific vibration frequency to knock the hopper 311, and transfer energy to the powder stored in the hopper 311, so as to prevent the powder from adhering to the hopper 311 due to moisture. The inner wall can assist the stirring unit 32 and the air disturbance unit 33 to ensure that the powder can fall smoothly from the discharge opening 310 .
综上所述,该搅拌单元32及该气扰单元33能自该落料斗311内部翻动该落料斗311内暂存的粉体,而该震动单元34能自该落料斗311外侧敲击该落料斗311,避免粉体粘附于该落料斗311的内壁,配合该搅拌单元32、该气扰单元33及该震动单元34所产生的搅动和震动效果,能避免粉体在该落料斗311内产生架桥效应,确保粉体能顺利自该落料口310落下,故确实能达成本实用新型的目的。To sum up, the stirring unit 32 and the air disturbance unit 33 can stir the temporarily stored powder in the dropping hopper 311 from the inside of the dropping hopper 311, and the vibrating unit 34 can knock the falling powder from the outside of the dropping hopper 311. The hopper 311 prevents the powder from adhering to the inner wall of the hopper 311, and cooperates with the agitation and vibration effects produced by the stirring unit 32, the air disturbance unit 33 and the vibration unit 34 to prevent the powder from being trapped in the hopper 311. A bridging effect is generated to ensure that the powder can smoothly fall from the discharge opening 310, so the purpose of the present utility model can indeed be achieved.
Claims (9)
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| CN105775448A (en) * | 2016-04-19 | 2016-07-20 | 刘勇 | Feeding structure matched with waste pelletizer for use |
| WO2016201744A1 (en) * | 2015-06-17 | 2016-12-22 | 大洋运输株式会社 | Storage agglomeration removal tool, storage cleaning device, and material storage having cleaning function |
| CN106672468A (en) * | 2017-02-23 | 2017-05-17 | 南通大学 | Stirring type solid powder hopper anti-blocking device |
| CN108657662A (en) * | 2018-05-29 | 2018-10-16 | 合肥通快钣金科技有限公司 | A kind of hopper convenient for control inlet amount |
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2014
- 2014-06-11 CN CN201420309171.8U patent/CN204110659U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773409A (en) * | 2015-03-23 | 2015-07-15 | 兖州煤业股份有限公司 | Coal bin dredging device |
| CN104773409B (en) * | 2015-03-23 | 2017-03-29 | 兖州煤业股份有限公司 | bunker dredging device |
| WO2016201744A1 (en) * | 2015-06-17 | 2016-12-22 | 大洋运输株式会社 | Storage agglomeration removal tool, storage cleaning device, and material storage having cleaning function |
| CN105775448A (en) * | 2016-04-19 | 2016-07-20 | 刘勇 | Feeding structure matched with waste pelletizer for use |
| CN105775448B (en) * | 2016-04-19 | 2018-07-31 | 江山海维科技有限公司 | A kind of feeding structure that cooperation waste comminutor uses |
| CN106672468A (en) * | 2017-02-23 | 2017-05-17 | 南通大学 | Stirring type solid powder hopper anti-blocking device |
| CN108657662A (en) * | 2018-05-29 | 2018-10-16 | 合肥通快钣金科技有限公司 | A kind of hopper convenient for control inlet amount |
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