CN204102616U - 一种新型阻燃防火电缆 - Google Patents
一种新型阻燃防火电缆 Download PDFInfo
- Publication number
- CN204102616U CN204102616U CN201420556603.5U CN201420556603U CN204102616U CN 204102616 U CN204102616 U CN 204102616U CN 201420556603 U CN201420556603 U CN 201420556603U CN 204102616 U CN204102616 U CN 204102616U
- Authority
- CN
- China
- Prior art keywords
- outside
- aluminium
- retardant fireproof
- fireproof cable
- novel flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 50
- 239000004698 Polyethylene (PE) Substances 0.000 claims abstract description 39
- -1 polyethylene Polymers 0.000 claims abstract description 39
- 229920000573 polyethylene Polymers 0.000 claims abstract description 39
- 229920003023 plastic Polymers 0.000 claims abstract description 36
- 239000004033 plastic Substances 0.000 claims abstract description 36
- 239000004020 conductor Substances 0.000 claims abstract description 35
- 238000001125 extrusion Methods 0.000 claims abstract description 24
- 239000000919 ceramic Substances 0.000 claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 27
- 229910052802 copper Inorganic materials 0.000 claims description 27
- 239000010949 copper Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 17
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 11
- 239000008397 galvanized steel Substances 0.000 claims description 11
- 239000004411 aluminium Substances 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 238000009954 braiding Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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- 239000011701 zinc Substances 0.000 claims description 3
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- 230000000694 effects Effects 0.000 abstract description 4
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Abstract
本实用新型属于线缆技术领域，尤其是涉及一种新型阻燃防火电缆，它是由两根或四根绝缘线、将绝缘线包覆住的铝塑复合带、位于铝塑复合带外的编织层、挤塑包覆在编织层外部的内护套、包覆在内护套外的铠装层、挤塑包覆在铠装层之外的外护套构成的；其特征在于所述每根绝缘线由导体、包覆住导体的聚乙烯绝缘层、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层组成；绝缘线外侧具有一根引流芯线，铝塑复合带将引流芯线与绝缘线同时包覆住。本实用新型具有以下主要有益效果：成本更低、制作更方便、制作时间更短、阻燃防火性能更佳、不易发生短路、电缆控制能力更强。
Description
技术领域
[0001] 本实用新型属于线缆技术领域，尤其是涉及一种新型阻燃防火电缆。
背景技术
[0002] 阻燃防火电缆一般敷设在铁路沿线，连接设备与机房。现有技术中，典型的阻燃防火电缆的结构如图1所示，它是由平行或绞合放置的绝缘线、将绝缘线包覆住的铝塑复合膜4、位于铝塑复合膜外的编织铜线5、挤塑包覆在编织铜线外部的聚乙烯内护套6、包覆在聚乙烯内护套外的双层镀锌钢带7、挤塑包覆在双层镀锌钢带之外的聚乙烯或无卤低烟阻燃聚烯烃外护套8构成的；绝缘线由铜导体1、包覆住铜导体的聚乙烯绝缘层2组成；镀锡铜线3位于绝缘线之外且与绝缘线同时被铝塑复合膜所包覆。雷电或强电力传输比较容易造成杂散电流；而铁路多为强电力牵引，故杂散电流较多、较大，容易引起着火、燃烧，因此，部分电缆需要设计成阻燃类型的；另外，当电缆在机房内时，也需采用防火结构。
[0003] 现有技术中，对于传输电力的电缆，除采用无卤低烟阻燃护套外，还采用在导体上缠绕云母带做绝缘层或采用无机矿物做绝缘层；对通信信号类产品，大都在护层上进行防护，一般采用无卤低烟阻燃外护套，对于绝缘，由于通信信号类电缆要求电缆线对的电容较小，故绝缘材料一般采用聚乙烯或发泡聚乙烯。由于聚乙烯耐温较低，一旦发生放电燃烧，产生的高温很快会融化聚乙烯绝缘层，造成短路，对行车造成重大安全隐患。
[0004] 公布号为CN103903772A、名称为:一种阻燃防火电缆，是由绝缘动力线芯、铜丝编织屏蔽层、钢带铠装层和硅橡胶护套组成，所述绝缘动力线芯是由铝塑复合带绕包层和聚乙烯护套依次从内向外挤包在三根镀锡铜丝绞合导体上而成，三根镀锡铜丝绞合导体设置在纳米碳纤维内芯上，绝缘动力线芯内部间隙部分填充有阻燃填充绳；阻燃防火绕包层挤包三根绝缘动力线芯成缆芯；所述缆芯内部间隙内设置有阻燃耐火填充层；所述缆芯从内向外依次挤包有铜丝编织屏蔽层、钢带铠装层和硅橡胶护套。其多层防火阻燃设计也并不能解决上述问题。
[0005] 公布号为CN203444840U、名称为:高阻燃防火电缆，在缆芯外侧依次设置四层高阻燃低烟无卤包带层、铜带和铜丝编织双屏蔽层、耐高温氟塑料内护层和弹性体阻燃低烟无卤聚烯烃护套层；缆芯包括四股线芯，每股线芯分别包括无氧铜束绞导体，在无氧铜束绞导体外侧依次设置四层耐火金云母带绕包层和耐高温氟塑料绝缘层。它具有阻燃和耐火隔氧物理性能，在外部火源的强烈作用下，电缆表面不会延燃，电缆芯线外围材料全部灼烧炭化为止，电缆导体的绝缘层丝毫不会因受热发焦，导体仍带电负荷进行工作，但是成本相当闻。
实用新型内容
[0006] 为了解决上述问题，本实用新型的目的是揭示一种新型阻燃防火电缆，它是采用以下技术方案来实现的。
[0007] —种新型阻燃防火电缆，它是由两根或四根绝缘线、将绝缘线包覆住的铝塑复合带、位于铝塑复合带外的编织层、挤塑包覆在编织层外部的内护套、包覆在内护套外的铠装层、挤塑包覆在铠装层之外的外护套构成的；其特征在于所述每根绝缘线由导体、包覆住导体的聚乙烯绝缘层、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层组成；绝缘线外侧具有一根引流芯线，铝塑复合带将引流芯线与绝缘线同时包覆住。
[0008] 上述所述的一种新型阻燃防火电缆，其特征在于所述导体为I类铜导体或I类铝导体，导体的截面积为1_2和1.5mm2。
[0009] 上述所述的一种新型阻燃防火电缆，其特征在于所述聚乙烯绝缘层的厚度为
0.5mm 〜0.8mm。
[0010] 上述所述的一种新型阻燃防火电缆，其特征在于所述陶瓷化绝缘层的厚度为
0.2mm 〜0.4mm。
[0011] 上述所述的一种新型阻燃防火电缆，其特征在于所述铝塑复合带为单面覆膜的，铝塑复合带的厚度为0.15mm〜0.25mm,铝塑复合带是螺旋绕包在引流芯线与绝缘线外部的，且铝塑复合带的铝面靠近引流芯线与绝缘线。
[0012] 上述所述的一种新型阻燃防火电缆，其特征在于所述编织层由直径为0.1 mm〜
0.15mm铜线编织而成，编织铜线为裸铜线或外部具有镀锡层的铜线，编织密度为60%〜85%。
[0013] 上述所述的一种新型阻燃防火电缆，其特征在于所述引流芯线是由7根镀锡铜丝绞合而成的，绞合体的直径为0.2mm ;或者所述引流芯线是由7根镀锡铝丝绞合而成的，绞合体的直径为0.2mm。
[0014] 上述所述的一种新型阻燃防火电缆，其特征在于所述内护套的材料为聚乙烯或无卤低烟阻燃聚乙烯，内护套的厚度为0.8mm〜1.2mm。
[0015] 上述所述的一种新型阻燃防火电缆，其特征在于所述铠装层为双面镀锌钢带；镀锌钢带厚度为0.2mm或0.3mm或0.5mm ;镀锌钢带是螺旋绕包包覆在内护套外的；相邻的镀锌钢带之间具有间隙。
[0016] 上述所述的一种新型阻燃防火电缆，其特征在于所述外护套的材料为聚乙烯或无卤低烟阻燃聚乙烯；外护套厚度为1.4mm〜2.0mm。
[0017] 本实用新型在聚乙烯绝缘层外面挤塑包覆有特殊的陶瓷化绝缘层材料，在保持了聚乙烯绝缘层低介电常数的性能的同时，一旦发生火灾，陶瓷化材料燃烧后变成一层很硬的陶瓷化壳，可防止导体相碰触而造成的短路故障，确保了行车的安全。由于陶瓷化绝缘层材料成本不高，挤出性能稳定可靠，操作方便，可在普通的挤出机上操作。本实用新型中的陶瓷化绝缘层材料可以采用市售产品，也可以采用公告号为:CN103865166A、名称为:低烟无卤陶瓷化聚烯烃电缆料及其制备方法；或者公布号:CN103928157A、名称为:热塑性陶瓷化低烟无卤聚烯烃低压绝缘耐火电缆；两专利中的陶瓷化电缆料，该两项专利是本公司的申请。
[0018] 因此，本实用新型具有以下主要有益效果:成本更低、制作更方便、制作时间更短、阻燃防火性能更佳、不易发生短路、电缆控制能力更强。
附图说明
[0019] 图1为现有技术的横截面结构示意图。
[0020] 图2为本实用新型实施实例I的横截面结构示意图。
[0021] 图3为本实用新型实施实例2的横截面结构示意图。
[0022] 图4为本实用新型实施实例3的横截面结构示意图。
具体实施方式
[0023] 实施实例I
[0024] 请见图2，一种新型阻燃防火电缆，它是由两根绝缘线、将绝缘线包覆住的铝塑复合带4、位于铝塑复合带外的编织层5、挤塑包覆在编织层外部的内护套6、包覆在内护套外的铠装层7、挤塑包覆在铠装层之外的外护套8构成的；其特征在于所述每根绝缘线由导体
1、包覆住导体的聚乙烯绝缘层2、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层21组成；绝缘线外侧具有一根引流芯线3，铝塑复合带将引流芯线与绝缘线同时包覆住；两根绝缘线为一对，是平行放置或相互绞合后放置。
[0025] 实施实例2
[0026] 请见图3，一种新型阻燃防火电缆，它是由四根绝缘线、将绝缘线包覆住的铝塑复合带4、位于铝塑复合带外的编织层5、挤塑包覆在编织层外部的内护套6、包覆在内护套外的铠装层7、挤塑包覆在铠装层之外的外护套8构成的；其特征在于所述每根绝缘线由导体
1、包覆住导体的聚乙烯绝缘层2、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层21组成；绝缘线外侧具有一根引流芯线3，铝塑复合带将引流芯线与绝缘线同时包覆住；四根绝缘线为两对，引流芯线位于四根绝缘线形成的外间隙中。
[0027] 实施实例3
[0028] 请见图4，一种新型阻燃防火电缆，它是由四根绝缘线、将绝缘线包覆住的铝塑复合带4、位于铝塑复合带外的编织层5、挤塑包覆在编织层外部的内护套6、包覆在内护套外的铠装层7、挤塑包覆在铠装层之外的外护套8构成的；其特征在于所述每根绝缘线由导体
1、包覆住导体的聚乙烯绝缘层2、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层21组成；绝缘线外侧具有一根引流芯线3，铝塑复合带将引流芯线与绝缘线同时包覆住；四根绝缘线为两对，引流芯线位于四根绝缘线形成的内间隙中。
[0029] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述导体为I类铜导体或I类铝导体，导体的截面积为Imm2和1.5mm2。
[0030] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述聚乙烯绝缘层的厚度为0.5mm〜0.8mm。
[0031] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述陶瓷化绝缘层的厚度为0.2mm〜0.4mm。
[0032] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述铝塑复合带为单面覆膜的，铝塑复合带的厚度为0.15 _〜0.25mm，铝塑复合带是螺旋绕包在引流芯线与绝缘线外部的，且铝塑复合带的铝面靠近引流芯线与绝缘线。
[0033] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述编织层由直径为0.1 mm〜0.15mm铜线编织而成，编织铜线为裸铜线或外部具有镀锡层的铜线，编织密度为60%〜85%。
[0034] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述引流芯线是由I根镀锡铜丝绞合而成的，绞合体的直径为0.2mm ;或者所述引流芯线是由7根镀锡铝丝绞合而成的，绞合体的直径为0.2_。
[0035] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述内护套的材料为聚乙烯或无卤低烟阻燃聚乙烯，内护套的厚度为0.8mm〜1.2mm。
[0036] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述铠装层为双面镀锌钢带；镀锌钢带厚度为0.2mm或0.3mm或0.5mm ;镀锌钢带是螺旋绕包包覆在内护套外的；相邻的镀锌钢带之间具有间隙。
[0037] 上述任一实施实例中所述的一种新型阻燃防火电缆，其特征在于所述外护套的材料为聚乙烯或无卤低烟阻燃聚乙烯；外护套厚度为1.4mm〜2.0mm。
[0038] 本实用新型在聚乙烯绝缘层外面挤塑包覆有特殊的陶瓷化绝缘层材料，在保持了聚乙烯绝缘层低介电常数的性能的同时，一旦发生火灾，陶瓷化材料燃烧后变成一层很硬的陶瓷化壳，可防止导体相碰触而造成的短路故障，确保了行车的安全。由于陶瓷化绝缘层材料成本不高，挤出性能稳定可靠，操作方便，可在普通的挤出机上操作。本实用新型中的陶瓷化绝缘层材料可以采用市售产品，也可以采用公告号为:CN103865166A、名称为:低烟无卤陶瓷化聚烯烃电缆料及其制备方法；或者公布号:CN103928157A、名称为:热塑性陶瓷化低烟无卤聚烯烃低压绝缘耐火电缆；两专利中的陶瓷化电缆料，该两项专利是本公司的申请。
[0039] 因此，本实用新型具有以下主要有益效果:成本更低、制作更方便、制作时间更短、阻燃防火性能更佳、不易发生短路、电缆控制能力更强。
[0040] 本实用新型不局限于上述最佳实施方式，应当理解，本实用新型的构思可以按其他种种形式实施运用，它们同样落在本实用新型的保护范围内。
Claims (10)
1.一种新型阻燃防火电缆，它是由两根或四根绝缘线、将绝缘线包覆住的铝塑复合带、位于铝塑复合带外的编织层、挤塑包覆在编织层外部的内护套、包覆在内护套外的铠装层、挤塑包覆在铠装层之外的外护套构成的；其特征在于所述每根绝缘线由导体、包覆住导体的聚乙烯绝缘层、挤塑包覆在聚乙烯绝缘层外的陶瓷化绝缘层组成；绝缘线外侧具有一根引流芯线，铝塑复合带将引流芯线与绝缘线同时包覆住。
2.根据权利要求1所述的一种新型阻燃防火电缆，其特征在于所述导体为I类铜导体或I类铝导体，导体的截面积为Imm2和1.5mm2。
3.根据权利要求1或权利要求2所述的一种新型阻燃防火电缆，其特征在于所述聚乙烯绝缘层的厚度为0.5mm〜0.8mm。
4.根据权利要求3所述的一种新型阻燃防火电缆，其特征在于所述陶瓷化绝缘层的厚度为 0.2mm 〜0.4mm。
5.根据权利要求4所述的一种新型阻燃防火电缆，其特征在于所述铝塑复合带为单面覆膜的，铝塑复合带的厚度为0.15mm〜0.25_，铝塑复合带是螺旋绕包在引流芯线与绝缘线外部的，且铝塑复合带的铝面靠近引流芯线与绝缘线。
6.根据权利要求5所述的一种新型阻燃防火电缆，其特征在于所述编织层由直径为0.1mm〜0.15mm铜线编织而成，编织铜线为裸铜线或外部具有镀锡层的铜线，编织密度为60% 〜85%。
7.根据权利要求6所述的一种新型阻燃防火电缆，其特征在于所述引流芯线是由7根镀锡铜丝绞合而成的，绞合体的直径为0.2mm ;或者所述引流芯线是由7根镀锡铝丝绞合而成的，绞合体的直径为0.2mm。
8.根据权利要求7所述的一种新型阻燃防火电缆，其特征在于所述内护套的材料为聚乙烯或无卤低烟阻燃聚乙烯，内护套的厚度为0.8mm〜1.2mm。
9.根据权利要求8所述的一种新型阻燃防火电缆，其特征在于所述铠装层为双面镀锌钢带；镀锌钢带厚度为0.2mm或0.3mm或0.5mm ;镀锌钢带是螺旋绕包包覆在内护套外的；相邻的镀锌钢带之间具有间隙。
10.根据权利要求9所述的一种新型阻燃防火电缆，其特征在于所述外护套的材料为聚乙烯或无卤低烟阻燃聚乙烯；外护套厚度为1.4mm〜2.0mm。
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| CN (1) | CN204102616U (zh) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104240832A (zh) * | 2014-09-26 | 2014-12-24 | 中利科技集团股份有限公司 | 一种新型阻燃防火电缆 |
| CN105551631A (zh) * | 2016-02-03 | 2016-05-04 | 安徽瑞昊缆业有限公司 | 一种多芯工业电缆 |
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2014
- 2014-09-26 CN CN201420556603.5U patent/CN204102616U/zh active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104240832A (zh) * | 2014-09-26 | 2014-12-24 | 中利科技集团股份有限公司 | 一种新型阻燃防火电缆 |
| CN104240832B (zh) * | 2014-09-26 | 2016-07-13 | 中利科技集团股份有限公司 | 一种阻燃防火电缆 |
| CN105551631A (zh) * | 2016-02-03 | 2016-05-04 | 安徽瑞昊缆业有限公司 | 一种多芯工业电缆 |
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