CN204098986U - Integrated type oil lubricating module assembly - Google Patents
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- CN204098986U CN204098986U CN201420512217.6U CN201420512217U CN204098986U CN 204098986 U CN204098986 U CN 204098986U CN 201420512217 U CN201420512217 U CN 201420512217U CN 204098986 U CN204098986 U CN 204098986U
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Abstract
本实用新型公开了一种应用于发动机的整体式机油润滑模块总成,包括过滤滤芯(8)、机油冷却器,过滤滤芯通过滤芯支架(6)套装在模块壳体(1)的上部内,机油冷却器装在模块壳体上,模块壳体上具有与该机油冷却器相通的冷却液进口(16)、冷却液出口(17)、机油进口(18),模块壳体上具有与该过滤滤芯、滤芯支架相通的机油滤清进口(19)、机油滤清出口(20)。本实用新型具有缩小发动机安装空间、使发动机结构简单化、延长发动机使用寿命、拆卸安装维护方便简单、可循环利用、节能环保性能好、实现经济节约等优点,其重量轻、制造成本低、集成度高,过滤效率高,整体效能高,且耐高压和高温,特别适合于发动机高压共轨系统。
The utility model discloses an integral engine oil lubricating module assembly applied to an engine, which comprises a filter element (8) and an oil cooler, and the filter element is set in the upper part of a module housing (1) through a filter element bracket (6). The oil cooler is mounted on the module housing, which has a coolant inlet (16), a coolant outlet (17), and an oil inlet (18) connected to the oil cooler, and the module housing has a filter connected to the oil cooler. The oil filter inlet (19) and the oil filter outlet (20) connected by the filter element and the filter element support. The utility model has the advantages of reducing the installation space of the engine, simplifying the structure of the engine, prolonging the service life of the engine, convenient and simple disassembly, installation and maintenance, recyclable utilization, good energy-saving and environmental protection performance, and economical savings. High density, high filtration efficiency, high overall efficiency, high pressure and high temperature resistance, especially suitable for engine high pressure common rail system.
Description
技术领域technical field
本发明涉及一种汽车发动机机油润滑系统,具体是涉及一种机油润滑总成。The invention relates to an engine oil lubricating system for an automobile, in particular to an oil lubricating assembly.
背景技术Background technique
目前,主流的发动机机油润滑系统的各个功能模块,都是零散分布在发动机上,这种模块分布方式存在着以下几个方面的问题:占用空间大,各功能模块为保证自身的性能要求,都需要各自独立的安装空间;为满足各润滑模块的安装要求,发动机的整体体积和重量都会比较大;各功能模块是独立的,其结构复杂,可靠性低,出现故障的概率高,同时维修困难且费用较高;为满足各功能模块各自的性能要求,发动机的加工工艺比较复杂,造价高,造成发动机的整体成本上升,同时各模块单独制作的成本也是非常高的。At present, the various functional modules of the mainstream engine oil lubrication system are scattered on the engine. This module distribution method has the following problems: it takes up a lot of space, and each functional module is required to ensure its own performance requirements. Independent installation space is required; in order to meet the installation requirements of each lubrication module, the overall volume and weight of the engine will be relatively large; each functional module is independent, its structure is complex, its reliability is low, the probability of failure is high, and maintenance is difficult at the same time And the cost is high; in order to meet the respective performance requirements of each functional module, the processing technology of the engine is relatively complicated and the cost is high, which causes the overall cost of the engine to rise, and the cost of making each module separately is also very high.
由于机油滤清器部分采用的是整体报废方式,对环境造成的损害也是比较大的,从而导致两个问题的产生:不符合现在提倡的高效、节能、环保的主流发动机技术趋势,跟不上汽车发动机大功率、小型化、模块化的发展趋势;传统的润滑模块技术已经很难满足现在发动机的高压共轨技术要求。Since the oil filter part adopts the overall scrapping method, the damage to the environment is also relatively large, which leads to two problems: it does not meet the current mainstream engine technology trends of high efficiency, energy saving and environmental protection, and cannot keep up The development trend of high power, miniaturization, and modularization of automobile engines; the traditional lubrication module technology has been difficult to meet the current technical requirements of high-pressure common rail engines.
发明内容Contents of the invention
本发明的目的在于克服上述的不足,而提供一种整体式机油润滑模块总成,其根据汽车发动机行业的整体发展趋势,在保证各润滑模块功能的基础上,将发动机上的各个润滑模块和关联装置集成在一起,达到机油润滑模块总成的整体化、小型化、集约化的目的。The purpose of the present invention is to overcome the above-mentioned deficiencies, and provide an integral oil lubrication module assembly, which according to the overall development trend of the automobile engine industry, on the basis of ensuring the functions of each lubrication module, each lubrication module on the engine and The related devices are integrated together to achieve the purpose of integration, miniaturization and intensification of the oil lubrication module assembly.
本发明的目的通过如下的技术方案来实现:整体式机油润滑模块总成,包括过滤滤芯、机油冷却器,所述过滤滤芯通过滤芯支架套装在模块壳体的上部内,所述机油冷却器装在模块壳体上,所述模块壳体上具有与该机油冷却器相通的冷却液进口、冷却液出口、机油进口,所述模块壳体上具有分别与该过滤滤芯、滤芯支架各自对应相通的机油滤清进口、机油滤清出口。在所述模块壳体上、并在机油滤清进口处装有油温传感器,在所述模块壳体上设有机油泵安装位置,在所述模块壳体上、并在该机油泵安装位置处装有油压传感器。The purpose of the present invention is achieved through the following technical solutions: the integral oil lubrication module assembly includes a filter element and an oil cooler, the filter element is set in the upper part of the module housing through the filter element bracket, and the oil cooler is installed On the module housing, the module housing has a coolant inlet, a coolant outlet, and an engine oil inlet that communicate with the oil cooler, and the module housing has corresponding communication with the filter element and the filter element bracket respectively. Oil filter inlet, oil filter outlet. An oil temperature sensor is installed on the module housing and at the oil filter inlet, an oil pump installation position is arranged on the module housing, and an oil pump installation position is arranged on the module housing and at the oil pump installation position Equipped with oil pressure sensor.
采用本发明后,由于过滤滤芯直接装在模块壳体上部内而省去了原有的滤清器外壳材料,且将过滤滤芯、机油冷却器统一装在模块壳体上并具有若干个冷却液、机油进出口,还能实时检测机油的温度与压力。本发明具有缩小发动机安装空间、使发动机结构简单化、延长发动机使用寿命、减少各零部件的磨损、拆卸安装维护方便简单、可循环利用、节能环保性能好、实现经济节约等优点,其重量轻、制造成本低、集成度高,过滤效率高,整体效能高,且耐高压和高温,特别适合于发动机高压共轨系统,具有显著的技术进步。After adopting the present invention, since the filter element is directly installed in the upper part of the module casing, the original filter shell material is omitted, and the filter element and the oil cooler are uniformly installed on the module casing and have several cooling liquid , Oil import and export, but also real-time detection of oil temperature and pressure. The invention has the advantages of reducing the installation space of the engine, simplifying the structure of the engine, prolonging the service life of the engine, reducing the wear of various parts, convenient and simple disassembly, installation and maintenance, recyclable utilization, good energy-saving and environmental protection performance, and realizing economical savings. It is light in weight , Low manufacturing cost, high integration, high filtration efficiency, high overall efficiency, high pressure and high temperature resistance, especially suitable for engine high pressure common rail system, with significant technological progress.
附图说明Description of drawings
图1为本发明整体式机油润滑模块总成的透视结构示意图。FIG. 1 is a schematic perspective view of the integral oil lubrication module assembly of the present invention.
图2为图1的右视图。Fig. 2 is the right side view of Fig. 1 .
图3为图1的后视图。Fig. 3 is a rear view of Fig. 1 .
图4为图1中过滤滤芯与滤芯支架相接的结构示意图。FIG. 4 is a structural schematic view of the connection of the filter element and the filter element support in FIG. 1 .
具体实施方式Detailed ways
以下通过附图与实施方式对本发明作进一步的详细描述。The present invention will be described in further detail below with reference to the drawings and embodiments.
参照图1至图4可知,本发明应用于发动机的整体式机油润滑模块总成,包括过滤滤芯8、机油冷却器3,所述过滤滤芯8(在上,包含端盖)通过滤芯支架6(在下)套装在模块壳体1的上部内(即模块壳体1的上部具有呈盒体状结构),所述机油冷却器3装在模块壳体1(中、下部)上,所述模块壳体1上具有与该机油冷却器3相通的冷却液进口16、冷却液出口17、机油进口18,所述模块壳体1上具有分别与该过滤滤芯8、滤芯支架6各自对应相通的机油滤清进口19(及机油滤清进口管道23)、机油滤清出口20。Referring to Figures 1 to 4, it can be known that the present invention is applied to the integrated oil lubrication module assembly of the engine, which includes a filter element 8 and an oil cooler 3, and the filter element 8 (on the top, including the end cover) passes through the filter element holder 6 ( Down) is set in the upper part of the module housing 1 (that is, the upper part of the module housing 1 has a box-like structure), the oil cooler 3 is installed on the module housing 1 (middle and lower parts), and the module housing The body 1 has a coolant inlet 16, a coolant outlet 17, and an oil inlet 18 that communicate with the oil cooler 3, and the module housing 1 has an oil filter that communicates with the filter element 8 and the filter element bracket 6 respectively. Clear inlet 19 (and engine oil filter inlet pipeline 23), engine oil filter outlet 20.
其中,所述模块壳体1的上部还可装有密封盖9将过滤滤芯8盖住。所述冷却液出口17与机油进口18相邻,所述冷却液进口16与机油滤清进口19、机油滤清出口20相邻。所述模块壳体1与该机油冷却器3之间的冷却液进口16、机油滤清进口19、机油滤清出口20处装有第一密封件4进行密封,所述模块壳体1与该机油冷却器3之间的冷却液出口17、机油进口18处装有第二密封件2进行密封。Wherein, the upper part of the module housing 1 can also be equipped with a sealing cover 9 to cover the filter element 8 . The coolant outlet 17 is adjacent to the oil inlet 18 , and the coolant inlet 16 is adjacent to the oil filter inlet 19 and the oil filter outlet 20 . The coolant inlet 16, the oil filter inlet 19, and the oil filter outlet 20 between the module housing 1 and the oil cooler 3 are provided with first seals 4 for sealing. The coolant outlet 17 and the oil inlet 18 between the oil coolers 3 are provided with a second seal 2 for sealing.
为了更好地感知机油在其滤清进口处的温度、机油泵机油输出时的压力,在所述模块壳体1上、并在(靠近)机油滤清进口19处装有油温传感器5,在所述模块壳体1上设有机油泵安装位置10,在所述模块壳体1上、并在(靠近)该机油泵安装位置10处装有油压传感器12。在所述模块壳体1上、并在机油泵安装位置10下方处设有传送带张紧轮安装位置11,以方便动力传送带张紧轮的安装。In order to better perceive the temperature of the engine oil at its filter inlet and the pressure of the oil pump when the oil is output, an oil temperature sensor 5 is installed on the module housing 1 and at (close to) the oil filter inlet 19, An oil pump installation position 10 is provided on the module housing 1 , and an oil pressure sensor 12 is installed on the module housing 1 (near) the oil pump installation position 10 . On the module housing 1 and below the oil pump installation position 10, a transmission belt tensioner installation position 11 is provided to facilitate the installation of the power transmission belt tensioner.
如图1、图4所示,根据需要在更换过滤滤芯时回收未过滤机油,在所述模块壳体1上具有与机油滤清出口20相邻的未过滤机油出口21(及未过滤机油通道22),在所述过滤滤芯8上、并与滤芯支架6相接而靠近未过滤机油出口21处装有回油堵头26(其在过滤滤芯的端盖上);所述滤芯支架6上具有与机油滤清出口20、回油堵头26分别各自对应相接的机油滤清出口管道24、回油管道25。当正常工作时,过滤滤芯的端盖上的回油堵头将回油管道密封,避免机油从回油管道流出浪费;当过滤滤芯堵塞或需更换时可直接拔出,同时回油管道开启,过滤滤芯内剩余的未过滤机油就会从回油管道、未过滤机油出口流出,以便进行下一次的过滤。As shown in Figures 1 and 4, the unfiltered oil is recovered when the filter element is replaced as required, and the module housing 1 has an unfiltered oil outlet 21 (and an unfiltered oil passage adjacent to the oil filter outlet 20) 22), on the filter element 8, and connected with the filter element support 6 and close to the unfiltered oil outlet 21, an oil return plug 26 (it is on the end cover of the filter element); on the filter element support 6 It has an oil filter outlet pipeline 24 and an oil return pipeline 25 respectively correspondingly connected with the engine oil filter outlet 20 and the oil return plug 26 . When working normally, the oil return plug on the end cover of the filter element seals the oil return pipe to avoid the waste of oil flowing out from the oil return pipe; when the filter element is blocked or needs to be replaced, it can be pulled out directly, and the oil return pipe is opened at the same time. The remaining unfiltered engine oil in the filter element will flow out from the oil return pipeline and the unfiltered engine oil outlet for the next filtering.
为了更好地控制机油的进油量以及方便冷却液的进液,防止发动机停机时机油回流,在所述模块壳体1的机油进口18(其另一面)上装有进油止回阀14(及密封圈15),在所述模块壳体1的冷却液进口16(其另一面)上装有冷却液管接头13(其通过冷却液管与冷却液箱相接)。In order to better control the oil intake of the engine oil and facilitate the intake of the coolant, and prevent the oil from flowing back when the engine is shut down, an oil inlet check valve 14 ( And sealing ring 15), on the coolant inlet 16 (the other side) of the module housing 1, a coolant pipe joint 13 (which is connected to the coolant tank through the coolant pipe) is installed.
在所述滤芯支架6上装有旁通阀7(其外置于过滤滤芯,在更换过滤滤芯时不需要更换旁通阀),该旁通阀7对着滤芯支架6的机油滤清出口管道24。一旦出现过滤滤芯过载或者失效的情况,该旁通阀会在机油产生的压力下自动开启,确保机油回路中机油供给足够,确保发动机在异常情况下的正常工作。过滤滤芯是一次性的专用过滤滤芯,当过滤滤芯的寿命终止时,只需更换过滤滤芯即可,本发明模块总成的所有结构都不会有变动,这样对环境的影响降到了最低,大大提高了环保型。由于模块总成是竖着安装在发动机侧面的,过滤滤芯在上部,是为了过滤滤芯更换方便。A bypass valve 7 is installed on the filter element bracket 6 (it is placed outside the filter element, and the bypass valve does not need to be replaced when replacing the filter element), and the bypass valve 7 faces the oil filter outlet pipe 24 of the filter element bracket 6 . Once the filter element is overloaded or fails, the bypass valve will automatically open under the pressure generated by the oil to ensure sufficient oil supply in the oil circuit and ensure the normal operation of the engine under abnormal conditions. The filter element is a one-time special filter element. When the life of the filter element is terminated, only the filter element needs to be replaced, and all the structures of the module assembly of the present invention will not change, so that the impact on the environment is minimized, greatly Improved environmental protection. Since the module assembly is vertically installed on the side of the engine, the filter element is on the upper part for the convenience of filter element replacement.
本发明整体式机油润滑模块总成是根据发动机(特别是意大利VM公司开发的VM发动机)的需要设计,特别适用于VM发动机。The integral oil lubricating module assembly of the present invention is designed according to the needs of the engine (especially the VM engine developed by the Italian VM company), and is especially suitable for the VM engine.
本发明整体式机油润滑模块总成所得的机油滤清润滑方法是:首先,机油(通过机油泵)从模块壳体上的机油进口18(经过进油止回阀)进入机油冷却器,再由机油冷却器通过模块壳体上的机油滤清进口19(及机油滤清进口管道23)进入过滤滤芯8(及滤芯支架6)进行过滤处理;同时冷却液(通过冷却液管)从模块壳体上的冷却液进口16进入机油冷却器,再通过模块壳体上的冷却液出口17回到冷却液箱中,此时机油和冷却液同时经过机油冷却器,在机油冷却器中进行热交换,原机油温度高、冷却液温度低,经过热交换后,机油温度降低、冷却液温度升高(达到冷却机油的目的),冷却机油经过过滤滤芯的过滤后通过模块壳体上的机油滤清出口20进入汽车发动机起到润滑作用。为了同步掌握经过模块壳体内机油的温度和油压情况,通过模块壳体上安装的油温传感器和油压传感器来感应;当油温过高或过低时,该油温传感器就会发出警示,以调节油温到合适的温度,根据油压传感器可随时查看过滤滤芯的使用情况、检查机油量。The oil filtering and lubricating method obtained by the integral oil lubricating module assembly of the present invention is as follows: first, the machine oil (through the oil pump) enters the machine oil cooler from the machine oil inlet 18 (through the oil inlet check valve) on the module housing, and then The oil cooler enters the filter element 8 (and the filter element support 6) through the oil filter inlet 19 (and the oil filter inlet pipe 23) on the module housing for filtering; at the same time, the coolant (through the coolant pipe) flows from the module housing The coolant inlet 16 on the top enters the oil cooler, and then returns to the coolant tank through the coolant outlet 17 on the module shell. At this time, the engine oil and coolant pass through the oil cooler at the same time, and exchange heat in the oil cooler. The temperature of the original engine oil is high and the temperature of the coolant is low. After heat exchange, the temperature of the engine oil decreases and the temperature of the coolant increases (to achieve the purpose of cooling the engine oil). After being filtered by the filter element, the cooling oil passes through the oil filter outlet on the module shell 20 into the car engine to play a role in lubrication. In order to simultaneously grasp the temperature and oil pressure of the oil passing through the module housing, the oil temperature sensor and oil pressure sensor installed on the module housing are used for sensing; when the oil temperature is too high or too low, the oil temperature sensor will issue a warning , to adjust the oil temperature to a suitable temperature, according to the oil pressure sensor, you can check the use of the filter element and check the oil volume at any time.
根据该整体式机油润滑模块总成的结构特点,同时结合VM发动机的结构,在所述模块壳体的安装侧面还设置了机油泵安装位置和传送带张紧轮安装位置,在该模块总成安装在发动机上后,发动机上的机油泵和传送带张紧轮也可安装在该模块总成上,从而不占用发动机的空间。According to the structural characteristics of the integral oil lubrication module assembly, combined with the structure of the VM engine, the installation position of the oil pump and the conveyor belt tensioner are also set on the installation side of the module housing. After the engine, the oil pump on the engine and the belt tensioner can also be installed on the module assembly, so as not to occupy the space of the engine.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329157A (en) * | 2014-09-04 | 2015-02-04 | 浙江环球滤清器有限公司 | Integrated engine oil lubricating module system and engine oil filtering lubricating method thereof |
| CN110219713A (en) * | 2019-06-04 | 2019-09-10 | 广西玉柴机器股份有限公司 | A kind of cooling depuration structure of integrated form machine oil |
| US12078090B1 (en) | 2024-02-29 | 2024-09-03 | Skyward Automotive Products LLC | Oil filter housing and assembly |
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2014
- 2014-09-04 CN CN201420512217.6U patent/CN204098986U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329157A (en) * | 2014-09-04 | 2015-02-04 | 浙江环球滤清器有限公司 | Integrated engine oil lubricating module system and engine oil filtering lubricating method thereof |
| CN110219713A (en) * | 2019-06-04 | 2019-09-10 | 广西玉柴机器股份有限公司 | A kind of cooling depuration structure of integrated form machine oil |
| US12078090B1 (en) | 2024-02-29 | 2024-09-03 | Skyward Automotive Products LLC | Oil filter housing and assembly |
| US12655779B2 (en) | 2024-02-29 | 2026-06-16 | Skyward Automotive Products LLC | Oil filter housing and assembly |
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| C14 | Grant of patent or utility model | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2021330000386 Denomination of utility model: Integral oil lubrication module assembly Granted publication date: 20150114 License type: Common License Record date: 20211011 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150114 |
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| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2021330000386 Date of cancellation: 20251015 |
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| EC01 | Cancellation of recordation of patent licensing contract |