CN204097361U - The general nodulizer of a kind of fertilizer biconjugate roller - Google Patents

The general nodulizer of a kind of fertilizer biconjugate roller Download PDF

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Publication number
CN204097361U
CN204097361U CN201420378188.9U CN201420378188U CN204097361U CN 204097361 U CN204097361 U CN 204097361U CN 201420378188 U CN201420378188 U CN 201420378188U CN 204097361 U CN204097361 U CN 204097361U
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China
Prior art keywords
roller
grooved roller
roll
gear
fertilizer
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Expired - Fee Related
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CN201420378188.9U
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Chinese (zh)
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朱建章
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朱建章
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Abstract

The utility model proposes the general nodulizer of a kind of fertilizer biconjugate roller, comprising: the first pair roller be made up of smooth roll and grooved roller, the second pair roller be made up of grooved roller and discaling roll, back up pad, motor; Smooth roll, grooved roller, discaling roll are fixedly connected with back up pad respectively by bearing; The output terminal of motor is connected with the rotating shaft of grooved roller; The rotating shaft side of smooth roll, grooved roller and discaling roll is respectively equipped with gear, and the gear of smooth roll is meshed with the gear of grooved roller, and the gear of grooved roller is meshed with the gear of discaling roll.The beneficial effects of the utility model are as follows: pelletization is more prone to be shaped, and granulation working efficiency is higher; Pelletization energy consumption is low, and motor is less than 7.5KW, and hourly output is up to more than 400 kilograms, and far beyond the output of traditional facility for granulating, and pelletizing forming rate is up to more than 80%.Nodulizer strong adaptability, except being applicable to organic fertilizer granulation, is also applicable to the granulation of unclassified stores, highly versatile.

Description

The general nodulizer of a kind of fertilizer biconjugate roller
Technical field
The utility model relates to fertilizer process for processing equipment technical field, refers to the general nodulizer of a kind of fertilizer biconjugate roller especially.
Background technology
Biological organic fertilizer refers to microorganisms with specific functions with main with plant and animal residues, if feces of livestock and poultry, agricultural crop straw etc. are source, and has the fertilizer of microbial fertilizer and fertilizer effect concurrently through the class that harmless treatment, the organic materials that becomes thoroughly decomposed are composited.Owing to becoming thoroughly decomposed in production process at biological organic fertilizer, need to add a large amount of wood chip, stalk or grass bits, after fertilizer completes and becomes thoroughly decomposed, still there is the fibrous materials such as many unputrefied wood chips, grass bits or stalk in fertilizer, the existence of these fibrous materials makes fertilizer abnormal being difficult in granulation process be shaped.
At present, traditional biological organic fertilizer facility for granulating, has mainly used for reference the equipment such as the pair roller granulation of pharmaceutical industries, the flat-die ring die pelletizing of feedstuff industry and the extrusion granulator of plastic industry.
But these facility for granulating above, in production pelletization, there is following deficiency respectively:
Pair roller is granulated: owing to having the fibrous material do not become thoroughly decomposed to exist in the grass bits in fertilizer, stalk, and pair roller is granulated and is difficult to be shaped in batches, and separation efficiency is too low.
Flat-die or ring die pelletizing: due to the existence of fibrous material in fertilizer; make material by abnormal difficult during orifice plate; need to strengthen electric power; the Flat die cuber being ∮ 350 as orifice plate diameter needs the electric power of 15KW normally to run; but output but can only reach 200 ~ 300 kilograms, there is the shortcoming that energy consumption is high, yield poorly.
Extrusion granulator: because fiber in material shape material easily blocks orifice plate, cause orifice plate not use, must dredge orifice plate in time, just can guarantee normal use, and cause working efficiency low, take a large amount of labor force, production cost improves.
Therefore, in the urgent need to a kind of facility for granulating that can overcome above various facility for granulating deficiency.
Utility model content
The utility model proposes the general nodulizer of a kind of fertilizer biconjugate roller, solve nodulizer inefficiency in prior art, yield poorly, problem that forming difficulty, energy consumption are high.
The technical solution of the utility model is achieved in that
The general nodulizer of a kind of fertilizer biconjugate roller, comprising: the first pair roller be made up of smooth roll and grooved roller, the second pair roller be made up of grooved roller and discaling roll, back up pad, motor; Described smooth roll, grooved roller, discaling roll are fixedly connected with described back up pad respectively by bearing; The output terminal of described motor is connected with the rotating shaft of described grooved roller; The rotating shaft side of described smooth roll, grooved roller and discaling roll is respectively equipped with gear, and the gear of described smooth roll is meshed with the gear of described grooved roller, and the gear of described grooved roller is meshed with the gear of described discaling roll.
As preferably, the fixed ring of described bearing is fixedly connected with described back up pad, and its turning collar is connected with the rotating shaft of described smooth roll, described grooved roller, described discaling roll respectively.
As preferably, also comprise pecten, one end of described pecten is fixedly connected with described back up pad, and its other end extends in the roller groove of described grooved roller.
As preferably, described smooth roll, grooved roller and discaling roll adopt high carbon steel to make respectively.
As preferably, the roller well width in described grooved roller is 3 ~ 5 centimetres; Space width in described discaling roll is 5 ~ 7 centimetres; In described discaling roll the shape size of tooth and the shape size of described grooved roller central roll groove suitable.
Principle of work of the present utility model is as follows:
Start the general nodulizer of fertilizer biconjugate roller described in the utility model; motor is opened, and drives the axis of rotation of grooved roller, because grooved roller engages each other with the gear of smooth roll, discaling roll respectively; further drive smooth roll, discaling roll rotate, and the turning direction of three rollers is just tangent direction.
Material to be granulated is inputted in the general nodulizer of fertilizer biconjugate roller described in the utility model, under the effect of the first pair roller first formed at smooth roll and grooved roller, express material is entered in the roller groove of grooved roller, make material shape into strips.
Under the effect of the second pair roller then formed at grooved roller and discaling roll, under the crush-cutting effect of each tooth on discaling roll of the strip-shaped materials in roller groove, form saccharoid, and along with the rotation of grooved roller, granular material constantly falls, and completes pelletization.
In the roller groove of grooved roller those be the particulate materials that falls under the effect of pecten, can all leave roller groove, make to remain without material in roller groove, make pelletization more thorough.
The beneficial effects of the utility model are:
By arranging biconjugate roller, material first can be pressed into strip, be again cut into granular, pelletization be more prone to be shaped, granulation working efficiency is higher;
Owing to being provided with pecten, the particulate materials in the roller groove of grooved roller can be made thoroughly to fall in time, noresidue, guarantee that equipment continuous high-efficient operates, reduce maintenance cost.
Pelletization energy consumption described in the utility model is low, and motor is less than 7.5KW, and hourly output is up to more than 400 kilograms, and far beyond the output of traditional facility for granulating, and pelletizing forming rate is up to more than 80%.
Nodulizer strong adaptability described in the utility model, except being applicable to organic fertilizer granulation, is also applicable to the granulation of unclassified stores, highly versatile.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the general nodulizer of fertilizer biconjugate roller described in the utility model;
Fig. 2 is that the A-A of Fig. 1 is to sectional view;
In figure:
1, smooth roll, 2, grooved roller, 3, discaling roll, 4, back up pad, 5, rotating shaft, 6, bearing, 7, gear, 8, motor, 9, pecten.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment is as shown in Figure 1 and Figure 2 known, and the general nodulizer of a kind of fertilizer biconjugate roller described in the utility model, comprising: the first pair roller be made up of smooth roll 1 and grooved roller 2, the second pair roller be made up of grooved roller 2 and discaling roll 3, back up pad 4, pecten 9, motor 8; Smooth roll 1, grooved roller 2, discaling roll 3 are fixedly connected with back up pad 4 respectively by bearing 6; The output terminal of motor 8 is connected with the rotating shaft 5 of grooved roller 2; Rotating shaft 5 side of smooth roll 1, grooved roller 2 and discaling roll 3 is respectively equipped with gear 7, and the gear of smooth roll 1 is meshed with the gear of grooved roller 2, and the gear of grooved roller 2 is meshed with the gear of discaling roll 3; One end of pecten 9 is fixedly connected with back up pad 4, and its other end extends in the roller groove of grooved roller 2.
The fixed ring of above-mentioned bearing 6 is fixedly connected with back up pad 4, and its turning collar is connected with the rotating shaft 5 of smooth roll 1, grooved roller 2, discaling roll 3 respectively.
Smooth roll 1, grooved roller 2 and discaling roll 3 adopt high carbon steel to make respectively.
Roller well width in grooved roller 2 is 3 ~ 5 centimetres; Space width in discaling roll 3 is 5 ~ 7 centimetres; In discaling roll 3 shape size of tooth and the shape size of grooved roller 2 central roll groove suitable.
The principle of work of the general nodulizer of above-mentioned fertilizer biconjugate roller is as follows:
Start the general nodulizer of fertilizer biconjugate roller described in the utility model; motor 8 is opened, and drives the rotating shaft 5 of grooved roller 2 to rotate, because grooved roller 2 engages each other with the gear of smooth roll 1, discaling roll 3 respectively; further drive smooth roll 1, discaling roll 3 rotate, and the turning direction of three rollers is just tangent direction.
Material to be granulated is inputted in the general nodulizer of fertilizer biconjugate roller described in the utility model, under the effect of the first pair roller first formed at smooth roll 1 and grooved roller 2, express material is entered in the roller groove of grooved roller 2, make material shape into strips.
Under the effect of the second pair roller then formed at grooved roller 2 and discaling roll 3, under the crush-cutting effect of each tooth on discaling roll 3 of the strip-shaped materials in roller groove 2, form saccharoid, and along with the rotation of grooved roller 2, granular material constantly falls, and completes pelletization.
In the roller groove of grooved roller 2 those be the particulate materials that falls under the effect of pecten 9, can all leave roller groove, make to remain without material in roller groove, make pelletization more thorough.
In sum, the utility model by arranging biconjugate roller, material first can be pressed into strip, be again cut into granular, pelletization be more prone to be shaped, granulation working efficiency is higher; In addition, owing to being provided with pecten, the particulate materials in the roller groove of grooved roller can be made thoroughly to fall in time, noresidue, guarantee that equipment continuous high-efficient operates, reduce maintenance cost.
Pelletization energy consumption described in the utility model is low, and motor is less than 7.5KW, and hourly output is up to more than 400 kilograms, and far beyond the output of traditional facility for granulating, and pelletizing forming rate is up to more than 80%.
Nodulizer strong adaptability described in the utility model, except being applicable to organic fertilizer granulation, is also applicable to the granulation of unclassified stores, highly versatile.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (5)

1. the general nodulizer of fertilizer biconjugate roller, it is characterized in that, comprise: the first pair roller be made up of smooth roll (1) and grooved roller (2), the second pair roller be made up of grooved roller (2) and discaling roll (3), back up pad (4), motor (8); Described smooth roll (1), grooved roller (2), discaling roll (3) are fixedly connected with described back up pad (4) respectively by bearing (6); The output terminal of described motor (8) is connected with the rotating shaft (5) of described grooved roller (2); Rotating shaft (5) side of described smooth roll (1), grooved roller (2) and discaling roll (3) is respectively equipped with gear (7), the gear of described smooth roll (1) is meshed with the gear of described grooved roller (2), and the gear of described grooved roller (2) is meshed with the gear of described discaling roll (3).
2. the general nodulizer of a kind of fertilizer biconjugate roller according to claim 1; it is characterized in that; the fixed ring of described bearing (6) is fixedly connected with described back up pad (4), and its turning collar is connected with the rotating shaft (5) of described smooth roll (1), described grooved roller (2), described discaling roll (3) respectively.
3. the general nodulizer of a kind of fertilizer biconjugate roller according to claim 1; it is characterized in that; also comprise pecten (9); one end of described pecten (9) is fixedly connected with described back up pad (4), and its other end extends in the roller groove of described grooved roller (2).
4. the general nodulizer of a kind of fertilizer biconjugate roller according to claim 1, is characterized in that, described smooth roll (1), grooved roller (2) and discaling roll (3) adopt high carbon steel to make respectively.
5. the general nodulizer of a kind of fertilizer biconjugate roller according to claim 1, is characterized in that, the roller well width in described grooved roller (2) is 3 ~ 5 centimetres; Space width in described discaling roll (3) is 5 ~ 7 centimetres; In described discaling roll (3) shape size of tooth and the shape size of described grooved roller (2) central roll groove suitable.
CN201420378188.9U 2014-07-09 2014-07-09 The general nodulizer of a kind of fertilizer biconjugate roller Expired - Fee Related CN204097361U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420378188.9U CN204097361U (en) 2014-07-09 2014-07-09 The general nodulizer of a kind of fertilizer biconjugate roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420378188.9U CN204097361U (en) 2014-07-09 2014-07-09 The general nodulizer of a kind of fertilizer biconjugate roller

Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104107666A (en) * 2014-07-09 2014-10-22 朱建章 Double-roller universal organic fertilizer granulator
CN108095167A (en) * 2017-12-27 2018-06-01 郑州搜趣信息技术有限公司 A kind of efficient comminutor of pair roller type

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104107666A (en) * 2014-07-09 2014-10-22 朱建章 Double-roller universal organic fertilizer granulator
CN108095167A (en) * 2017-12-27 2018-06-01 郑州搜趣信息技术有限公司 A kind of efficient comminutor of pair roller type

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EXPY Termination of patent right or utility model
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Granted publication date: 20150114

Termination date: 20150709