CN204080311U - A kind of three-dimensional brushed cloth fabric - Google Patents

A kind of three-dimensional brushed cloth fabric Download PDF

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Publication number
CN204080311U
CN204080311U CN201420286664.4U CN201420286664U CN204080311U CN 204080311 U CN204080311 U CN 204080311U CN 201420286664 U CN201420286664 U CN 201420286664U CN 204080311 U CN204080311 U CN 204080311U
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Prior art keywords
dimensional
cloth fabric
brushed cloth
honeycomb structure
fabric
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CN201420286664.4U
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Inventor
马建荣
钟国能
何立锋
张妍萍
汪治燕
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Ningbo Daqian Textile Co Ltd
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Ningbo Daqian Textile Co Ltd
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Abstract

The utility model provides a kind of three-dimensional brushed cloth fabric, and described three-dimensional brushed cloth fabric comprises two-layer, and one deck is honeycomb structure, and another layer is suede structure, and honeycomb structure and suede structure contact portion are mutually around knot.When the three-dimensional brushed cloth fabric using the utility model to provide manufactures dress ornament, using the outer surface of the one side of described honeycomb structure as dress ornament, dress ornament fluffing, balling-up can be avoided, using the inner surface of the one side of described suede structure as dress ornament, both soft, warming again, anti-wind action can also be played.

Description

A kind of three-dimensional brushed cloth fabric
Technical field
The utility model relates to a kind of fabric, particularly relates to a kind of three-dimensional brushed cloth fabric.
Background technology
The preparation technology of fabric comprises weaving and knitting.Technique that weaving is also called " tatting ", be make warp, latitude with yarn, form the technical process of fabric by various fabric construction, weaving flow process mainly comprises: (1) Weaving prepartion.Preliminary treatment warp thread and weft yarn, comprise through yarn process: winder, warping, sizing and wear, tying-in etc.; Weft yarn is divided into be had shuttle weft yarn and without shuttle weft yarn, wherein has shuttle weft yarn technique to comprise winder and dewing, comprise winder, quilling and dewing without shuttle weft yarn.(2) weave.Weaving process comprises weaving cotton cloth together through weft yarn of handling well.(3) loom state finishing.Loom state finishing process generally includes perching, (baking, brushing), and amount, plaiting are repaiied, knit, mended, grade, become bag and warehouse-in etc.But due to the difference of the kind of fabric, yarn raw material and fabric construction, Weaving prepartion, weave and also can change with loom state finishing thereupon, but the equal more complicated of preparation technology, therefore weaving needs the operated by personnel on certain weaving basis, higher to the skill set requirements of practitioner.
Knitted fabric quality is soft, has good wrinkle resistance and gas permeability, and has larger extensibility and elasticity, comfortable and easy to wear.Knit product can be used in a lot of aspect, and as dress ornament, curtain, various household electrical appliances covers etc., in addition, knit product can also be used for the fields such as agricultural, health care and national defence.Knitting is divided into weft knitting by production method and through compiling two large classes.Weft knitting produce Raw after doff just can cheese directly on machine produce.Every one thread is placed on each knitting needle of weft-knitting machine, to form weft-knitted fabric along broadwise order ground cushion.Producing Raw through doff, warping through compiling, yarn is arranged in parallel is wound into warp beam, and machine of then going up is produced.Yarn moves back solution from warp beam and gets off, each one thread longitudinally separately pad be placed on one of warp knitting machine or at the most on two knitting needles, to form tricot.The machine preparing knit fabric mainly contains circular knitting machine, straight-bar machines and warp knitting machine etc.
Along with the development in market and improving constantly of living standard, the requirement of people to various fabric is also more and more higher, not only requires that warmth retention property is good, and wishes reasonable feel, and higher bulking intensity and comfort level also require slim and graceful ventilative.
Fabric in the market has a variety of, is divided into honeycomb cloth and BOTHSIDE RAISED FLANNELETTE etc. by the institutional framework of composition fabric.Honeycomb cloth due to its fabric crisscross, form the favous outward appearance of class and gaining the name, it is good that it has good moisture absorbing and sweat releasing property, can Quick-air-drying and not easily balling, is generally used for making sportswear, sport footwear and automobile cushion etc.But the fabric of traditional honeycomb structure can only adopt weaving to produce on market, and traditional honeycomb cloth shortcomings such as to there is fabric thin, thermal property difference, if need warming, that just can only wear is thicker, and the frivolous trend of this and current dress ornament is inconsistent.
Flannelette is through napping rear surface and presents plump villous COTTON FABRIC, and have stronger third dimension, glossiness is high, soft abundant, and thermal property is good, is mainly used in making autumn and winter clothing, children's clothing etc.But the fabric anti-pilling property of traditional double velvet is poor, easily fluff in friction position or repeatedly washing rear surface, balling, affect attractive in appearance, also reduce the service life of fabric, and indirectly cause the wasting of resources.
Utility model content
For the problems referred to above, the utility model proposes a kind of three-dimensional brushed cloth fabric.
The utility model provides a kind of three-dimensional brushed cloth fabric, and described three-dimensional brushed cloth fabric comprises two-layer, and one deck is honeycomb structure, and another layer is suede structure, and described honeycomb structure and described suede structure rely on mutually around the fiber contacts tied.
Preferably, described honeycomb structure surface is provided with hole, and at least one end opening of described hole, described hole is vertical with the surface of described suede structure.
Preferably, described hole shape can be one or more in circular, oval, arc, triangle, quadrangle and polygon.
Preferably, described quadrangle can be square, rectangle, rhombus, parallelogram, trapezoidal etc., and is preferably rhombus.
Preferably, the length of side of described honeycomb structure is 0.5-4mm, is preferably 1-3mm, as 2mm.
Preferably, described fabric on the surface of described honeycomb structure and described suede structure all containing villous.
Preferably, the villus length of described honeycomb structure is 0.5-4mm, is preferably 1-3mm, is more preferably 1-2mm.
Preferably, the villus length of described suede structure is 1-5mm, is preferably 2-4mm.
Preferably, the thickness of described three-dimensional brushed cloth fabric is 2-8mm, is preferably 3-6mm, is more preferably 4-5mm.
The beneficial effects of the utility model are: blank two sides structure is close, and the looped pile of one side is carried out wharf's pavement quality, and forming one side is honeycomb structure, and another side is the fabric of suede structure.Shake the bulking intensity that a technique adds described fabric, and shake grain, anti-pilling that shearing technology which in turn improves described fabric, not only soft, the warming but also ANTIPILLING of the three-dimensional brushed cloth fabric that the utility model is provided, have wind-shielding function concurrently.
Accompanying drawing explanation
Fig. 1 is a kind of knitting needle structure schematic diagram of described three-dimensional brushed cloth fabric;
Fig. 2 is a kind of structural representation of described three-dimensional brushed cloth fabric cross section;
11, honeycomb structure; 12, the hole of honeycomb structure; 13, suede structure; 14, plaiting.
Detailed description of the invention
Below in conjunction with embodiment, carry out clear, complete description to the technical scheme in the utility model, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those skilled in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of the utility model protection.
three-dimensional brushed cloth fabric
Three-dimensional brushed cloth fabric as shown in Figure 2, the surface of honeycomb structure 11 has diamond hole 12, and the opening direction of diamond hole 12 is vertical with the surface of suede structure 13, and the length of side of diamond hole 12 is 2mm.The villus length of honeycomb structure is 1mm, and the villus length of suede structure 13 is 2mm, and the gross thickness of three-dimensional brushed cloth fabric is 4mm.
the preparation of three-dimensional brushed cloth fabric
embodiment 1
Weaving process:
Choose the FDY terylene thread of 150D/96F, the DTY terylene thread of 75D/36F and 200D/96F, adopt ABAC knitting needle arrangement mode to weave, the 1st tunnel adopts AC plaiting lopping, B plaiting tuck technique; 2nd, 3,4,5 tunnels adopt AC plaiting lopping, B flotation line technique; 6th tunnel adopts AB plaiting lopping, C plaiting tuck technique; 7th, 8,9 and 10 tunnels adopt AB plaiting lopping, C plaiting flotation line technique; The blank of two sides honeycomb structure is formed by above 10 tunnel yarn feedings.14G weft knitting one side spininess road large circle machine weaves grammes per square metre for 350g/m with the loop length of 75D/36F:15cm 2blank.
Process blank technology:
First 180 DEG C, under the condition of overfeeding 20%, with the speed of a motor vehicle pre-setting blank of 20m/min.Then at 80 DEG C, with the bath raio of 1:12, the degreaser of the silicone based defoamer and 3g/L that add 0.04g/L carries out dyeing pre-treatment.At 60 DEG C, add 1g/L chelating agent, 0.3g/L glacial acetic acid, 0.7g/L sodium acetate and dyestuff, be warming up to 120 DEG C of dyeing 30min with 1 DEG C/min; Then 0.2g/L soaping agent, 1g/L alkali, 5g/L insurance agent, 0.5g/L glacial acetic acid is added, 70 DEG C of reduction cleaning 40min.And at 110 DEG C, the speed of a motor vehicle is roll softness under 15-25m/min condition, then adopts 24 rod raising machines, with the speed of a motor vehicle plucking 4 times of 10m/min and positive and negative cropping 1 time, carry out afterwards shaking a technique: 100 DEG C keep 20min, cooling 10min.Finally 120 DEG C, carry out open-width sizing with the speed of a motor vehicle of 20-35m/min under overfeeding 20% condition.
embodiment 2
Weaving process:
Choose the FDY terylene thread of 150D/96F, the DTY terylene thread of 75D/36F and 200D/96F, adopt ABAC knitting needle arrangement mode to weave, the 1st tunnel adopts AC plaiting lopping, B plaiting tuck technique; 2nd, 3,4,5 tunnels adopt AC plaiting lopping, B flotation line technique; 6th tunnel adopts AB plaiting lopping, C plaiting tuck technique; 7th, 8,9,10 tunnels adopt AB plaiting lopping, C plaiting flotation line technique; Formed the blank of two sides honeycomb structure by above 10 tunnel yarn feedings, 18G weft knitting one side spininess road large circle machine weaves grammes per square metre for 390g/m with the loop length of 75D/36F:10cm 2blank.
Process blank technology:
First at 180 DEG C, overfeeding 45%, with pre-setting blank under the condition of the 25m/min speed of a motor vehicle.Then at 100 DEG C, with the bath raio of 1:10, the degreaser of the silicone based defoamer and 1g/L that add 0.1g/L carries out dyeing pre-treatment.At 80 DEG C, add 1g/L chelating agent, 0.3g/L glacial acetic acid, 0.7g/L sodium acetate and dyestuff, be warming up to 140 DEG C of dyeing 60min with 3 DEG C/min; Then 0.8g/L soaping agent, 3g/L alkali, 2g/L insurance agent, 0.2g/L glacial acetic acid is added, 100 DEG C of reduction cleaning 20min.And at 150 DEG C, under the 25m/min speed of a motor vehicle, roll softness, then adopt 24 rod raising machines, with the speed of a motor vehicle plucking 2 times of 15m/min and positive and negative cropping 1 time, carry out afterwards shaking a technique: 70 DEG C keep 40min, cooling 5min.Finally 150 DEG C, carry out open-width sizing with the speed of a motor vehicle of 35m/min under overfeeding 45% condition.
embodiment 3
Weaving process:
Choose the FDY terylene thread of 150D/96F, the DTY terylene thread of 75D/36F and 200D/96F, adopt ABAC knitting needle arrangement mode to weave, the 1st tunnel adopts AC plaiting lopping, B plaiting tuck technique; 2nd, 3,4,5 tunnels adopt AC plaiting lopping, B flotation line technique; 6th tunnel adopts AB plaiting lopping, C plaiting tuck technique; 7th, 8,9,10 tunnels adopt AB plaiting lopping, C plaiting flotation line technique; Formed the blank of two sides honeycomb structure by above 10 tunnel yarn feedings, 20G weft knitting one side spininess road large circle machine weaves grammes per square metre for 370g/m with the loop length of 75D/36F:20cm 2blank.
Process blank technology:
First at 185 DEG C, overfeeding 30%, with pre-setting blank under the condition of the 25m/min speed of a motor vehicle.Then at 90 DEG C, with the bath raio of 1:15, the degreaser of the silicone based defoamer and 2g/L that add 0.07g/L carries out dyeing pre-treatment.At 50 DEG C, add 1g/L chelating agent, 0.3g/L glacial acetic acid, 0.7g/L sodium acetate and dyestuff, be warming up to 130 DEG C of dyeing 45min with 2 DEG C/min; Then 0.5g/L soaping agent, 5g/L alkali, 3g/L insurance agent, 0.8g/L glacial acetic acid is added, 50 DEG C of reduction cleaning 60min.And at 130 DEG C, under the 20m/min speed of a motor vehicle, roll softness, then adopt 24 rod raising machines, with the speed of a motor vehicle plucking 5 times of 13m/min and positive and negative cropping 1 time, carry out afterwards shaking a technique: 80 DEG C keep 30min, cooling 8min.Finally 130 DEG C, carry out open-width sizing with the speed of a motor vehicle of 25m/min under overfeeding 30% condition.
fabric warmth retention property is tested
Be experimental subjects with hot-water bottle, check the heat-insulating property of three-dimensional brushed cloth fabric provided by the invention.Choose the hot-water bottle of same brand, same model, load equivalent, the hot water of 80 DEG C is divided into three groups, be respectively experimental group, control group and blank group.Experimental group hot-water bottle surface parcel one deck three-dimensional plucking flannelette provided by the invention, the commercially available traditional honeycomb cloth of control group hot-water bottle surface parcel one deck, any fabric is not wrapped up on blank group hot-water bottle surface, under being all placed on identical environment, real time monitoring respectively organizes the change of hot-water bottle surface temperature, after 1h, experiment terminates, experimental group hot-water bottle surface temperature mean value is 68 DEG C, control group hot-water bottle surface temperature mean value is 50 DEG C, blank group hot-water bottle surface temperature mean value is 40 DEG C, shows that three-dimensional brushed cloth fabric provided by the invention can play better warming effect.
fabric resistive connection ball is tested
The three-dimensional brushed cloth fabric provided with the utility model and commercially available traditional double-sided plush fabric, for experimental subjects, investigate the resistive connection ball performance of three-dimensional brushed cloth fabric provided by the invention.Reference standard BS5811:1986Determination of the resistance to pilling and change of appearance of fabrics.Sample is divided into experimental group and control group, experimental group is three-dimensional brushed cloth fabric provided by the invention, and control group is commercially available traditional double-sided plush fabric, and two groups of samples carry out same process according to the following steps:
1. preparation of samples
The sample of 1.1 parallel longitudinal directions or horizontal clip one piece of 125mm × 125mm, indicates numbering and longitudinal direction at sample reverse side, and wherein experimental group is with the another side of honeycomb structure for reverse side, and the pill resistance on control group two sides all can need test.
Sample is transversely folded in half into wrong side out, front inwardly by 1.2.Along a straight line sample is being seamed into cylindrical shape from 12mm place, sample long limit.
The both sides of cylinder sample are respectively cut off 6mm by 1.3, then are overturn, and make its front outwardly, sealing is inside.
1.4 by specimen mounting, is enclosed within polyethylene cylinder by off-the-shelf sample, makes sample both sides to the distance at polyethylene cylinder edge is equal and sealing wants both sides to be uniformly distributed, smooth to guarantee sample suture position.
1.5 to be stained with on sample both sides and to be no more than 1.5 circle polyvinyl chloride rubber belts and to be fixed on polyethylene cylinder, and polyethylene cylinder edge should leave 6mm expose distance.
Before 1.6 tests, sample temperature be 20 ± 2 DEG C, relative humidity places more than 4h under being the environment of 65 ± 2%.
2. testing procedure
2.1 consider to be worth doing with the dust in dust catcher removing pilling instrument test box and cloth.
2.2 put in each test box 4 colors close, organize identical sample.
2.3 setting test revolutions are 600 circles, then test record last time are reset and machine.
2.4 arrive set by test revolution time, machine stops automatically.Remove sample and cut off along suture.
By the sample of taking-up under the lamp box of specifying, control experiment group and control group, result shows, experimental group specimen surface is unchanged, all there is obvious pilling effect in control group two sides, shows that three-dimensional brushed cloth fabric provided by the invention can well solve the problem of the easy balling-up in traditional double velvet surface.
Be described in detail specific embodiment of the utility model above, but it is just as example, the utility model is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and substituting also all among category of the present invention.Therefore, not departing from the equalization conversion and amendment done under spirit and scope of the present utility model, all should be encompassed in scope of the present utility model.

Claims (6)

1. a three-dimensional brushed cloth fabric, is characterized in that, described three-dimensional brushed cloth fabric comprises two-layer, and one deck is honeycomb structure, and another layer is suede structure; The surface of described honeycomb structure is provided with hole, and described honeycomb structure and described suede structure rely on mutually around the fiber contacts tied; Wherein, described three-dimensional brushed cloth fabric is weaved by FDY terylene thread and DTY terylene thread and is formed.
2. three-dimensional brushed cloth fabric according to claim 1, it is characterized in that, at least one end opening of described hole, described hole is vertical with the surface of described suede structure.
3. three-dimensional brushed cloth fabric according to claim 1, is characterized in that, the void shape of described honeycomb structure is one or more in circular, oval, arc, triangle, quadrangle and polygon.
4. three-dimensional brushed cloth fabric according to claim 3, it is characterized in that, the hole length of side of described honeycomb structure is 0.5-4mm.
5. three-dimensional brushed cloth fabric according to claim 1, it is characterized in that, described fabric is on described honeycomb structure and described suede structure surface all containing villous, and the villus length of described honeycomb structure is 0.5-4mm, and the villus length of described suede structure is 1-5mm.
6. three-dimensional brushed cloth fabric according to claim 1, it is characterized in that, the thickness of described three-dimensional brushed cloth fabric is 2-8mm.
CN201420286664.4U 2014-05-29 2014-05-29 A kind of three-dimensional brushed cloth fabric Active CN204080311U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104988651A (en) * 2015-06-20 2015-10-21 浙江富尔顺化纤有限公司 Stereo anti-pilling galling flannel fabric
CN105029803A (en) * 2015-08-31 2015-11-11 常熟市欧西依织造有限公司 Light-thin warm-keeping durable double-faced napping fabric
CN110820143A (en) * 2019-11-28 2020-02-21 江苏新凯盛企业发展有限公司 Process for manufacturing polyester wool-like terry series fabric

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104988651A (en) * 2015-06-20 2015-10-21 浙江富尔顺化纤有限公司 Stereo anti-pilling galling flannel fabric
CN105029803A (en) * 2015-08-31 2015-11-11 常熟市欧西依织造有限公司 Light-thin warm-keeping durable double-faced napping fabric
CN110820143A (en) * 2019-11-28 2020-02-21 江苏新凯盛企业发展有限公司 Process for manufacturing polyester wool-like terry series fabric

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