CN204077247U - Wheel end assembly - Google Patents
Wheel end assembly Download PDFInfo
- Publication number
- CN204077247U CN204077247U CN201420480921.8U CN201420480921U CN204077247U CN 204077247 U CN204077247 U CN 204077247U CN 201420480921 U CN201420480921 U CN 201420480921U CN 204077247 U CN204077247 U CN 204077247U
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- Prior art keywords
- wheel hub
- spacer
- hub
- support spacer
- bearings
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Abstract
Description
技术领域technical field
本实用新型属于商用车/乘用车等技术领域,尤其涉及一种轮端总成。The utility model belongs to the technical field of commercial vehicles/passenger vehicles, and in particular relates to a wheel end assembly.
背景技术Background technique
现阶段,随着中国高速公路网络和汽车物流产业的快速发展,商用车/乘用车的数量越来越多。目前商用车/乘用车轮端多采用两列圆锥滚子轴承进行转动,圆锥滚子的使用就出现了车轮的轴向游隙,游隙过大使参与滚动的滚子接触内外圈的数量过少,导致应力过大变形,降低轴承疲劳寿命;游隙过小轴承在承受重载后滚动发热导致内外圈与滚子胶合、抱死造成失效。所以在使用双列圆锥滚子轴承时,游隙的调整成为了一个新生课题。At this stage, with the rapid development of China's expressway network and automobile logistics industry, the number of commercial vehicles/passenger vehicles is increasing. At present, commercial vehicles/passenger wheels mostly use two rows of tapered roller bearings for rotation. The use of tapered rollers causes the axial play of the wheel. If the play is too large, the number of rollers participating in rolling contacting the inner and outer rings is too small. , lead to excessive stress and deformation, and reduce the fatigue life of the bearing; the bearing with too small clearance will roll and heat after bearing heavy load, which will cause the inner and outer rings to glue and lock the rollers, resulting in failure. Therefore, when using double row tapered roller bearings, the adjustment of clearance has become a new topic.
传统调整游隙的方式靠拧紧轴头螺母达到额定预紧力后回退1/4—1/6圈的方式,该方式的调整因对1/4—1/6圈的控制难度是非常大;按轴头螺母螺距为2mm,那么1/4圈大约为0.5mm,1/6圈大约为0.33mm,差距为0.17mm,17丝的游隙对车桥游隙控制范围太大,这样的游隙调整属比较粗犷型调整,而且操作难度也是非常之大,效果并不理想,造成的失效较多。The traditional way to adjust the clearance is to tighten the shaft head nut to reach the rated pre-tightening force and then retreat 1/4-1/6 circle. The adjustment of this method is very difficult to control the 1/4-1/6 circle. ;According to the pitch of the shaft head nut is 2mm, then 1/4 turn is about 0.5mm, 1/6 turn is about 0.33mm, the gap is 0.17mm, the clearance of 17 wires is too large for the axle clearance control range, such The clearance adjustment is a relatively rough adjustment, and the operation is very difficult, the effect is not ideal, and many failures are caused.
为了更加方便、容易的调整轴承游隙,支撑隔套由此诞生,主要是利用了支撑隔套顶在两个轴承的内圈之间使两轴承的内外圈产生了一定的脱离,从而出现了游隙。传统支撑隔套都是作为一个单独零件出现,在装配过程中把隔套放到两轴承之间。如此游隙的调整会受到轴承外圈挡台宽度、轴承自身公差以及支撑隔套等误差的多方面影响;轴承挡台与隔套公差的影响尤为重要。为了保证游隙的调整通常轴承挡台的公差需要控制到±0.05mm左右,支撑隔套的公差也需要控制到±0.05之间,产品加工的难度非常大,而且仍旧可能会有10丝以上的系统累积误差量。In order to adjust the bearing clearance more conveniently and easily, the support spacer was born, mainly because the support spacer is used to push between the inner rings of the two bearings to make the inner and outer rings of the two bearings separate to a certain extent, thus appearing clearance. Traditional support spacers appear as a separate part, and the spacer is placed between the two bearings during assembly. The adjustment of such clearance will be affected by the width of the stopper of the outer ring of the bearing, the tolerance of the bearing itself and the error of the support spacer; the influence of the tolerance of the bearing stopper and the spacer is particularly important. In order to ensure the adjustment of the clearance, the tolerance of the bearing block usually needs to be controlled to about ±0.05mm, and the tolerance of the support spacer also needs to be controlled to ±0.05. The product processing is very difficult, and there may still be more than 10 wires. System cumulative error amount.
实用新型内容Utility model content
本实用新型的目的在于提供一种轮端总成,以实现减小轮端总成内累积误差,提高轴承使用寿命的目的。The purpose of the utility model is to provide a wheel end assembly to achieve the purpose of reducing the accumulated error in the wheel end assembly and improving the service life of the bearing.
为解决上述技术问题,本实用新型的技术方案是:轮端总成,包括轮毂,所述轮毂内设有传动轴,所述传动轴与轮毂之间设有用于套装所述传动轴的轴管,所述轴管与所述轮毂之间设有两相对设置的轴承,两所述轴承之间设有与所述轮毂一体铸造而成且精加工后分割出的支撑隔套,所述支撑隔套的两个端面分别顶靠在两所述轴承的内圈上。In order to solve the above technical problems, the technical solution of the utility model is: the wheel end assembly includes a hub, the hub is provided with a transmission shaft, and a shaft tube for fitting the transmission shaft is provided between the transmission shaft and the hub , there are two oppositely arranged bearings between the shaft tube and the hub, and a support spacer that is integrally cast with the hub and separated after finishing is provided between the two bearings. The two end faces of the sleeve respectively abut against the inner rings of the two bearings.
作为一种改进,所述支撑隔套外圈的直径大于所述轮毂与所述支撑隔套连接处分离后内圈的直径。As an improvement, the diameter of the outer ring of the support spacer is greater than the diameter of the inner ring after the connection between the hub and the support spacer is separated.
作为进一步的改进,所述轮毂和所述支撑隔套的材质相同。As a further improvement, the hub and the supporting spacer are made of the same material.
作为再进一步的改进,所述轮毂和所述支撑隔套均为铸铁材质制成。As a further improvement, both the hub and the supporting spacer are made of cast iron.
作为更进一步的改进,所述支撑隔套的外围设有若干加强筋,所述加强筋的两端与所述轮毂之间均设有活动间隙。As a further improvement, several reinforcing ribs are provided on the periphery of the supporting spacer, and movable gaps are provided between both ends of the reinforcing ribs and the hub.
由于采用了上述技术方案,本实用新型的有益效果是:Owing to adopting above-mentioned technical scheme, the beneficial effect of the utility model is:
本实用新型通过轮毂、支撑隔套一体式铸造成型,采用一次定位、装夹加工轮毂与支撑隔套,减少定位误差,保证了轮毂与支撑隔套之间尺寸公差、形位公差的一致性,与传统相比,有效减少了支撑隔套与轴承之间的游隙,大大减少了累积误差,进而保证了轴承的使用寿命和轮端总成的正常工作;同时,一体式铸造而成的支撑隔套的结构符合了例如车辆拐弯、受剧烈冲击等环境下的受力,增强了使用寿命,而且能提高轮毂的强度和承载能力。The utility model adopts integral casting of the wheel hub and the support spacer, adopts one-time positioning and clamping to process the wheel hub and the support spacer, reduces the positioning error, and ensures the consistency of the size tolerance and shape tolerance between the wheel hub and the support spacer. Compared with the traditional one, it effectively reduces the clearance between the support spacer and the bearing, and greatly reduces the cumulative error, thereby ensuring the service life of the bearing and the normal operation of the wheel end assembly; at the same time, the one-piece cast support The structure of the spacer conforms to the force in the environment such as vehicle turning, severe impact, etc., which enhances the service life, and can improve the strength and bearing capacity of the wheel hub.
由于支撑隔套外圈的直径大于连接处分离后内圈的直径,从而支撑隔套分割后不能从轮毂中脱离,实现了轮毂与支撑隔套一一对应配合关系,消除了传统结构中轮毂与支撑隔套的误差量,避免了生产、维护过程中支撑隔套与轮毂配对后脱落、混淆的问题,降低了装配操作难度。Since the diameter of the outer ring of the supporting spacer is greater than the diameter of the inner ring after the separation of the joint, the supporting spacer cannot be separated from the hub after being divided, and the one-to-one matching relationship between the hub and the supporting spacer is realized, eliminating the need for the hub and the hub in the traditional structure. The error amount of the support spacer avoids the problem of falling off and confusion of the support spacer and the wheel hub in the process of production and maintenance, and reduces the difficulty of assembly operation.
由于支撑隔套和轮毂均为铸铁材料制成的,从而利用铸铁高抗压性能,提高承载能力和使用寿命。Since the supporting spacer and the hub are made of cast iron, the high compressive performance of cast iron is utilized to improve the bearing capacity and service life.
由于支撑隔套的外围设有若干加强筋,增强了支撑隔套的工作强度,进一步增强了使用寿命。Since the outer periphery of the supporting spacer is provided with several reinforcing ribs, the working strength of the supporting spacer is enhanced and the service life is further enhanced.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是图1中轮毂与支撑隔套分割前的结构示意图;Fig. 2 is a structural schematic view before the wheel hub and the support spacer are divided in Fig. 1;
图中,1-轮毂;2-连接处;3-支撑隔套;4-轴承;5-加强筋;6-轴头螺母;7-传动轴;8-轴管。In the figure, 1-wheel hub; 2-joint; 3-support spacer; 4-bearing; 5-reinforcing rib; 6-shaft nut; 7-transmission shaft;
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1和图2共同所示,该轮端总成包括轮毂1,该轮毂1内设有传动轴7,该传动轴7与轮毂1之间设有用于套装传动轴7的轴管8,该轴管8与轮毂1之间设有两相对设置的轴承4,该轴管8的端部设有用于调整轴承游隙的轴头螺母6;两轴承4之间设有与轮毂1一体铸造而成且精加工后分割出的支撑隔套3,该支撑隔套3的两个端面分别顶靠在两轴承4的内圈上。As shown in Figure 1 and Figure 2 together, the wheel end assembly includes a hub 1, the hub 1 is provided with a transmission shaft 7, and a shaft tube 8 for fitting the transmission shaft 7 is provided between the transmission shaft 7 and the hub 1, Between the shaft tube 8 and the wheel hub 1 there are two oppositely arranged bearings 4, and the end of the shaft tube 8 is provided with a shaft nut 6 for adjusting the clearance of the bearing; The supporting spacer 3 is formed and divided after finishing, and the two end surfaces of the supporting spacer 3 respectively lean against the inner rings of the two bearings 4 .
该支撑隔套3外圈的直径大于轮毂1与支撑隔套3的连接处2分割后内圈的直径;分割后在轮毂1上形成加强筋(即连接处2);该支撑隔套3的外围设有若干加强筋5,该加强筋5的两端与连接处2之间均设有活动间隙。The diameter of the outer ring of the support spacer 3 is greater than the diameter of the inner ring after the joint 2 of the hub 1 and the support spacer 3 is divided; A number of reinforcing ribs 5 are arranged on the periphery, and movable gaps are provided between both ends of the reinforcing ribs 5 and the joint 2 .
该轮毂1和支撑隔套3的材质相同,优选为铸铁材质制成。The hub 1 and the supporting spacer 3 are made of the same material, preferably cast iron.
作为本实用新型的另一实施例,支撑隔套3上的加强筋5位置还可设为凸出支撑隔套3的弓形、三角形、正方形、椭圆形、拱形或者其他的非标准形状,以达到作为本领域的技术人员,能实现支撑隔套3分割后不能从轮毂1中脱离,保证轮毂1与支撑隔套3一一对应关系为准;根据凸出支撑隔套3形状的尺寸,连接处2的尺寸可相应的减小。As another embodiment of the present utility model, the position of the reinforcing rib 5 on the support spacer 3 can also be set to protrude from the arch, triangle, square, ellipse, arch or other non-standard shapes of the support spacer 3, so as to As a person skilled in the art, it is possible to realize that the support spacer 3 cannot be separated from the hub 1 after being divided, and the one-to-one correspondence between the hub 1 and the support spacer 3 is guaranteed; according to the size of the protruding support spacer 3 shape, the connection The size of place 2 can be reduced accordingly.
本实用新型提供的轮端总成,通过轮毂1、支撑隔套3一体式铸造成型,采用一次定位、装夹加工轮毂1与支撑隔套3,减少定位误差,保证了轮毂1与支撑隔套3之间尺寸公差、形位公差的一致性,与传统相比,支撑隔套3分割后不能从轮毂1中脱离,实现了轮毂1与支撑隔套3一一对应配合关系,有效减少了支撑隔套3与轴承4之间的游隙,大大减少了累积误差,进而保证了轴承4的使用寿命和轮端总成的正常工作;同时,一体式铸造而成的支撑隔套3的结构符合了例如车辆拐弯、受剧烈冲击等环境下的受力,增强了使用寿命,而且能提高轮毂的强度和承载能力。The wheel end assembly provided by the utility model is integrally cast and formed by the wheel hub 1 and the support spacer 3, and adopts one-time positioning and clamping to process the wheel hub 1 and the support spacer 3 to reduce positioning errors and ensure that the wheel hub 1 and the support spacer Consistency of dimensional tolerance and shape tolerance between 3, compared with the traditional one, the support spacer 3 cannot be separated from the hub 1 after being divided, realizing the one-to-one matching relationship between the hub 1 and the support spacer 3, effectively reducing the support The clearance between the spacer 3 and the bearing 4 greatly reduces the cumulative error, thereby ensuring the service life of the bearing 4 and the normal operation of the wheel end assembly; at the same time, the structure of the support spacer 3 formed by integral casting conforms to For example, the stress in the environment such as vehicle turning and severe impact is enhanced, the service life is enhanced, and the strength and bearing capacity of the wheel hub can be improved.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480921.8U CN204077247U (en) | 2014-08-23 | 2014-08-23 | Wheel end assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420480921.8U CN204077247U (en) | 2014-08-23 | 2014-08-23 | Wheel end assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204077247U true CN204077247U (en) | 2015-01-07 |
Family
ID=52170002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420480921.8U Expired - Fee Related CN204077247U (en) | 2014-08-23 | 2014-08-23 | Wheel end assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204077247U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105034691A (en) * | 2015-09-17 | 2015-11-11 | 长春吉利轴承集团有限公司 | Spacer-bush-contained automotive hub bearing unit |
| CN108944260A (en) * | 2018-05-31 | 2018-12-07 | 山东浩信机械有限公司 | Hub unit and its assembly installation method |
-
2014
- 2014-08-23 CN CN201420480921.8U patent/CN204077247U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105034691A (en) * | 2015-09-17 | 2015-11-11 | 长春吉利轴承集团有限公司 | Spacer-bush-contained automotive hub bearing unit |
| CN108944260A (en) * | 2018-05-31 | 2018-12-07 | 山东浩信机械有限公司 | Hub unit and its assembly installation method |
| CN108944260B (en) * | 2018-05-31 | 2024-05-24 | 山东浩信机械有限公司 | Hub unit and assembly and installation method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |