CN204074082U - A kind of stirred tank with high-pressure auto washing device - Google Patents
A kind of stirred tank with high-pressure auto washing device Download PDFInfo
- Publication number
- CN204074082U CN204074082U CN201420564520.0U CN201420564520U CN204074082U CN 204074082 U CN204074082 U CN 204074082U CN 201420564520 U CN201420564520 U CN 201420564520U CN 204074082 U CN204074082 U CN 204074082U
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- pressure
- kettle body
- flushing device
- automatic flushing
- inlet pipe
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- 238000005406 washing Methods 0.000 title 1
- 238000011010 flushing procedure Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 238000005485 electric heating Methods 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 8
- 210000003437 trachea Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种具有高压自动冲洗装置的搅拌釜,包括釜体:釜体顶部安装有端盖,端盖上端有支架,支架上端安装有电机及减速器,电机下端的输出轴伸入釜体中,输出轴下端安装有搅拌桨叶;釜体外壁上安装有加热夹套,加热夹套下端安装有若干电加热棒,加热夹套上端侧边连接有加油漏斗;釜体侧边安装有高压自动冲洗装置,所述高压自动冲洗装置,具有一高压桶体,高压桶体顶部安装有压力表和进气管,进气管连接到气源,高压桶体顶部还安装有进水管,高压桶体底部连接有排水管,排水管连接到釜体;釜体底部设置有放料口。本实用新型通过在釜体侧边安装自主设计的高压自动冲洗装置,能够在生产结束后,自动提供高压水流冲洗釜体,将其内残存的残渣冲洗干净,工作过程可全自动完成,避免经常打开反应釜进行维修。
The utility model discloses a stirring kettle with a high-pressure automatic flushing device, which comprises a kettle body: an end cover is installed on the top of the kettle body, a bracket is installed on the upper end of the end cover, a motor and a reducer are installed on the upper end of the bracket, and an output shaft at the lower end of the motor extends into the In the kettle body, a stirring paddle is installed at the lower end of the output shaft; a heating jacket is installed on the outer wall of the kettle body, and a number of electric heating rods are installed at the lower end of the heating jacket; There is a high-pressure automatic flushing device. The high-pressure automatic flushing device has a high-pressure barrel body. A pressure gauge and an air inlet pipe are installed on the top of the high-pressure barrel body. The air inlet pipe is connected to the air source. The bottom of the kettle body is connected with a drain pipe, and the drain pipe is connected to the kettle body; the bottom of the kettle body is provided with a discharge port. The utility model installs a self-designed high-pressure automatic flushing device on the side of the kettle body, which can automatically provide high-pressure water flow to flush the kettle body after the production is over, and clean the remaining residues in it. The working process can be completed automatically, avoiding frequent Open the reactor for maintenance.
Description
技术领域:Technical field:
本实用新型涉及反应釜领域,尤其涉及一种具有高压自动冲洗装置的搅拌釜。 The utility model relates to the field of reaction kettles, in particular to a stirring kettle with a high-pressure automatic flushing device.
背景技术:Background technique:
化工生产中,反应釜是经常使用的常见设备,而一些体积较大的电加热不锈钢反应釜,在加工搅拌一些较浓的浆体后,其内部容易残留渣滓,若不处理则会导致管道堵塞的故障,因此每生产一段时间后就需要打开反应釜进行清理,不但费时费力,而且影响生产效率的问题。因此设想提供一种设备来解决这一问题。 In chemical production, the reaction kettle is a common equipment that is often used, and some larger electric heating stainless steel reaction kettles, after processing and stirring some thicker slurries, are prone to residues inside, and if they are not treated, the pipes will be blocked. Therefore, it is necessary to open the reactor for cleaning after a certain period of production, which is not only time-consuming and laborious, but also affects production efficiency. It is therefore conceived to provide an apparatus to solve this problem.
实用新型内容:Utility model content:
本实用新型的目的就是提供一种具有高压自动冲洗装置的搅拌釜,解决一些体积较大的电加热不锈钢反应釜,在加工搅拌一些较浓的浆体后,其内部容易残留渣滓,若不处理则会导致管道堵塞的故障,因此每生产一段时间后就需要打开反应釜进行清理,不但费时费力,而且影响生产效率的问题。 The purpose of this utility model is to provide a stirring kettle with a high-pressure automatic flushing device, which solves the problem of some large-volume electric heating stainless steel reaction kettles. It will lead to the failure of pipeline blockage, so it is necessary to open the reactor for cleaning after a period of production, which is not only time-consuming and laborious, but also affects production efficiency.
本实用新型采用的技术方案为: The technical scheme that the utility model adopts is:
一种具有高压自动冲洗装置的搅拌釜,包括釜体:釜体顶部安装有端盖,端盖上端有支架,支架上端安装有电机及减速器,电机下端的输出轴伸入釜体中,输出轴下端安装有搅拌桨叶;釜体外壁上安装有加热夹套,加热夹套下端安装有若干电加热棒,加热夹套上端侧边连接有加油漏斗;釜体侧边安装有高压自动冲洗装置,所述高压自动冲洗装置,具有一高压桶体,高压桶体顶部安装有压力表和进气管,进气管上安装有电磁气动阀和气管单向阀,进气管连接到气源,高压桶体顶部还安装有进水管,进水管上安装有定量流量计和水管单向阀,高压桶体侧边安装有液面控制阀、手动排气球阀开关、压力继电器,高压桶体底部连接有排水管,排水管连接到釜体,排水管上安装有排水电磁阀和排水单向阀。 A stirred kettle with a high-pressure automatic flushing device, including a kettle body: an end cover is installed on the top of the kettle body, a bracket is installed on the upper end of the end cover, a motor and a reducer are installed on the upper end of the bracket, and the output shaft at the lower end of the motor extends into the kettle body. Stirring paddles are installed at the lower end of the shaft; a heating jacket is installed on the outer wall of the kettle body, a number of electric heating rods are installed at the lower end of the heating jacket, and a refueling funnel is connected to the upper side of the heating jacket; a high-pressure automatic flushing device is installed on the side of the kettle body , the high-pressure automatic flushing device has a high-pressure barrel body, a pressure gauge and an air inlet pipe are installed on the top of the high-pressure barrel body, an electromagnetic pneumatic valve and an air pipe check valve are installed on the air inlet pipe, the air inlet pipe is connected to the air source, and the high-pressure barrel body There is also a water inlet pipe installed on the top, a quantitative flowmeter and a water pipe check valve are installed on the water inlet pipe, a liquid level control valve, a manual exhaust ball valve switch, and a pressure relay are installed on the side of the high-pressure barrel, and a drain pipe is connected to the bottom of the high-pressure barrel , the drain pipe is connected to the kettle body, and a drain solenoid valve and a drain check valve are installed on the drain pipe.
所述釜体底部设置有放料口。 The bottom of the kettle body is provided with a discharge port.
与现有技术相比,本实用新型的有益效果在于: Compared with the prior art, the utility model has the beneficial effects of:
本实用新型通过在釜体侧边安装自主设计的高压自动冲洗装置,能够在生产结束后,自动提供高压水流冲洗釜体,将其内残存的残渣冲洗干净,工作过程可全自动完成,避免经常打开反应釜进行维修。 The utility model installs a self-designed high-pressure automatic flushing device on the side of the kettle body, which can automatically provide high-pressure water flow to flush the kettle body after the production is over, and clean the remaining residues in it. The working process can be completed automatically, avoiding frequent Open the reactor for maintenance.
附图说明:Description of drawings:
附图1为本实用新型结构示意图。 Accompanying drawing 1 is the structural representation of the utility model.
附图2为本实用新型高压自动冲洗装置结构示意图。 Accompanying drawing 2 is the structure diagram of the utility model high-pressure automatic flushing device.
具体实施方式:Detailed ways:
下面结合附图,通过实施例对本实用新型作进一步详细说明: Below in conjunction with accompanying drawing, the utility model is described in further detail by embodiment:
一种具有高压自动冲洗装置的搅拌釜,包括釜体15:釜体15顶部安装有端盖16,端盖上端有支架17,支架17上端安装有电机18及减速器19,电机下端的输出轴20伸入釜体15中,输出轴20下端安装有搅拌桨叶21;釜体15外壁上安装有加热夹套22,加热夹套22下端安装有若干电加热棒23,加热夹套22上端侧边连接有加油漏斗24;釜体15侧边安装有高压自动冲洗装置25,所述高压自动冲洗装置25,具有一高压桶体1,高压桶体1顶部安装有压力表14和进气管2,进气管2上安装有电磁气动阀3和气管单向阀4,进气管2连接到气源,高压桶体1顶部还安装有进水管5,进水管5上安装有定量流量计6和水管单向阀7,高压桶体1侧边安装有液面控制阀8、手动排气球阀开关9、压力继电器10,高压桶体1底部连接有排水管11,排水管11连接到釜体,排水管11上安装有排水电磁阀12和排水单向阀13;釜体15底部设置有放料口26。 A stirred kettle with a high-pressure automatic flushing device, including a kettle body 15: an end cover 16 is installed on the top of the kettle body 15, a bracket 17 is installed on the upper end of the end cover, a motor 18 and a reducer 19 are installed on the upper end of the bracket 17, and an output shaft at the lower end of the motor 20 extends into the kettle body 15, the output shaft 20 lower end is equipped with a stirring paddle 21; The side is connected with a refueling funnel 24; a high-pressure automatic flushing device 25 is installed on the side of the kettle body 15, and the high-pressure automatic flushing device 25 has a high-pressure barrel body 1, and a pressure gauge 14 and an air inlet pipe 2 are installed on the top of the high-pressure barrel body 1. An electromagnetic pneumatic valve 3 and a trachea check valve 4 are installed on the air inlet pipe 2, the air inlet pipe 2 is connected to the air source, and a water inlet pipe 5 is also installed on the top of the high-pressure barrel body 1, and a quantitative flowmeter 6 and a water pipe check valve are installed on the water inlet pipe 5. Directional valve 7, liquid level control valve 8, manual exhaust ball valve switch 9, pressure relay 10 are installed on the side of high-pressure barrel body 1, drain pipe 11 is connected to the bottom of high-pressure barrel body 1, drain pipe 11 is connected to the kettle body, and drain pipe 11 is equipped with a drain solenoid valve 12 and a drain check valve 13; the bottom of the kettle body 15 is provided with a discharge port 26.
工作原理: working principle:
使用时首先打开定量流量计将定量的水通过进水管流进压力桶,由液面控制阀控制液面,当液体到达设定的液面位置时由液面控制阀发信号给电磁气动阀打开并将气冲入压力桶中,当桶内气压达到设定的压力后,由压力继电器发出信号给电磁气动阀使气动阀关闭,这时高压桶内的水在气压的作用下产生高压。当反应釜工作完毕后,发出信号给排水电磁阀,排水电磁阀打开,这时高压桶内的高压水从排水管快速冲入反应釜,将其内残存的料浆和残渣冲洗干净,排水阀由时间继电器控制,可设定排水时间。 When in use, first open the quantitative flowmeter to flow quantitative water into the pressure barrel through the water inlet pipe, and the liquid level control valve controls the liquid level. When the liquid reaches the set liquid level position, the liquid level control valve sends a signal to the electromagnetic pneumatic valve to open. And the air is flushed into the pressure barrel. When the air pressure in the barrel reaches the set pressure, the pressure relay sends a signal to the electromagnetic pneumatic valve to close the pneumatic valve. At this time, the water in the high pressure barrel generates high pressure under the action of air pressure. When the reactor is finished working, a signal is sent to the drain solenoid valve, and the drain solenoid valve is opened. At this time, the high-pressure water in the high-pressure tank is quickly rushed into the reactor from the drain pipe, and the remaining slurry and residue in it are washed away. The drain valve Controlled by the time relay, the drainage time can be set.
上述实施例仅为本实用新型的较佳的实施方式,除此之外,本实用新型还可以有其他实现方式。需要说明的是,在没有脱离本实用新型构思的前提下,任何显而易见的改进和修饰均应落入本实用新型的保护范围之内。 The above-mentioned embodiments are only preferred implementation modes of the present utility model, in addition, the present utility model may also have other implementation modes. It should be noted that any obvious improvements and modifications shall fall within the protection scope of the present utility model without departing from the concept of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420564520.0U CN204074082U (en) | 2014-09-28 | 2014-09-28 | A kind of stirred tank with high-pressure auto washing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420564520.0U CN204074082U (en) | 2014-09-28 | 2014-09-28 | A kind of stirred tank with high-pressure auto washing device |
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| CN204074082U true CN204074082U (en) | 2015-01-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105776936A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | An intelligent polycarboxylate superplasticizer reactor |
| CN105776935A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | Polycarboxylate superplasticizer reaction device |
| CN114307918A (en) * | 2020-10-10 | 2022-04-12 | 苏州国绿新材料科技有限公司 | Preparation device of conductive paste carrier |
-
2014
- 2014-09-28 CN CN201420564520.0U patent/CN204074082U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105776936A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | An intelligent polycarboxylate superplasticizer reactor |
| CN105776935A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | Polycarboxylate superplasticizer reaction device |
| CN114307918A (en) * | 2020-10-10 | 2022-04-12 | 苏州国绿新材料科技有限公司 | Preparation device of conductive paste carrier |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150107 Termination date: 20160928 |