CN204062943U - A photoelectric and thermal integrated LED lamp - Google Patents
A photoelectric and thermal integrated LED lamp Download PDFInfo
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- CN204062943U CN204062943U CN201420428169.2U CN201420428169U CN204062943U CN 204062943 U CN204062943 U CN 204062943U CN 201420428169 U CN201420428169 U CN 201420428169U CN 204062943 U CN204062943 U CN 204062943U
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Abstract
Description
技术领域 technical field
本实用新型涉及模块化照明灯具技术领域,尤其是指一种光电热一体化的LED灯具。 The utility model relates to the technical field of modularized lighting lamps, in particular to an LED lamp integrating photoelectricity and heat.
背景技术 Background technique
LED 灯具有能量转换效率高、开关反应速度快、寿命长、无辐射及功耗低等优点而被广泛应用在越来越多的场合,在一些功能性照明领域,LED 照明灯取代传统光源的照明灯已是大势所趋。现有的LED 灯具通常设置有散热器,所述散热器下方设置有铝基板,所述散热器与所述铝基板之间设置有导热胶,所述铝基板上固定有LED 光源。所述LED 光源发出的热量通过所述铝基板传输至所述导热胶,再通过所述导热胶传给所述散热器,最后通过所述散热器散热。其存在以下缺陷:LED 光源全部安装在铝基板上,产生大量热量,通过铝基板和导热胶传递热量,因而热阻大,散热性能差;结构复杂,安装麻烦;LED 电源的品质直接制约了LED 产品的可靠性,存在驱动隐患及不稳定性,同时也增加了产品成本。 LED lights have the advantages of high energy conversion efficiency, fast switching response, long life, no radiation and low power consumption, and are widely used in more and more occasions. In some functional lighting fields, LED lights replace traditional light sources. Lighting is the trend of the times. Existing LED lamps are usually provided with a radiator, an aluminum substrate is arranged below the radiator, a thermally conductive glue is arranged between the radiator and the aluminum substrate, and an LED light source is fixed on the aluminum substrate. The heat emitted by the LED light source is transmitted to the heat-conducting adhesive through the aluminum substrate, then transferred to the heat sink through the heat-conducting adhesive, and finally dissipated through the heat sink. It has the following defects: the LED light source is all installed on the aluminum substrate, which generates a lot of heat, and the heat is transferred through the aluminum substrate and heat-conducting adhesive, so the thermal resistance is large and the heat dissipation performance is poor; the structure is complicated and the installation is troublesome; the quality of the LED power supply directly restricts the LED power supply. The reliability of the product, there are driving hidden dangers and instability, and it also increases the cost of the product.
实用新型内容 Utility model content
本实用新型针对现有技术的问题提供一种光电热一体化的LED灯具。 Aiming at the problems of the prior art, the utility model provides a photoelectric-thermal integrated LED lamp.
为了解决上述技术问题,本实用新型采用如下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种光电热一体化的LED灯具,包括有散热主体,所述散热主体的背面设置有若干散热鳍片,且散热鳍片与散热主体一体成型;所述散热主体上固定有若干LED发光模块以及若干个用于驱动LED发光模块的 IC电路模块,所述LED发光模块的出光方向上设置有配光透镜,所述配光透镜与散热主体的正面固定连接。 A photoelectric-thermal integrated LED lamp, comprising a heat dissipation body, a plurality of heat dissipation fins are arranged on the back of the heat dissipation body, and the heat dissipation fins are integrally formed with the heat dissipation body; several LED light-emitting modules are fixed on the heat dissipation body and A plurality of IC circuit modules for driving the LED light-emitting module, a light-distributing lens is arranged in the light-emitting direction of the LED light-emitting module, and the light-distributing lens is fixedly connected to the front of the heat dissipation body.
进一步的,所述散热主体的正面设有内凹式的安装腔体,所述若干LED发光模块以及若干个用于驱动LED发光模块的 IC电路模块固定于安装腔体内。 Further, the front of the heat dissipation body is provided with a concave installation cavity, and the plurality of LED light-emitting modules and a plurality of IC circuit modules for driving the LED light-emitting modules are fixed in the installation cavity.
优选的,所述安装腔体的顶面设置有与LED发光模块、IC电路模块的大小适配的凹槽,所述LED发光模块和IC电路模块分别固定嵌入对应的凹槽内。 Preferably, the top surface of the installation cavity is provided with grooves adapted to the size of the LED light emitting module and the IC circuit module, and the LED light emitting module and the IC circuit module are respectively fixed and embedded in the corresponding grooves.
其中,若干个IC电路模块中的一部分IC电路模块与两个LED发光模块电连接,另一部分的IC电路模块与四个LED发光模块电连接。 Among the several IC circuit modules, a part of the IC circuit modules is electrically connected to the two LED light emitting modules, and another part of the IC circuit modules is electrically connected to the four LED light emitting modules.
其中,所述配光透镜包括有透镜面板和聚光灯杯,所述透镜面板的上、下两个平面分别为LED 灯光的光线入射面和光线出射面,所述聚光灯杯与透镜面板的光线入射面一体成型。 Wherein, the light distribution lens includes a lens panel and a spotlight cup, the upper and lower planes of the lens panel are respectively the light incident surface and the light exit surface of the LED light, and the light incident surface of the spotlight cup and the lens panel One piece.
进一步的,所述透镜面板的光线出射面对应于聚光灯杯的位置设有向外凸出的弧形面,所述弧形面与透镜面板一体成型。 Further, the light emitting surface of the lens panel is provided with an outwardly protruding arc-shaped surface corresponding to the position of the spotlight cup, and the arc-shaped surface is integrally formed with the lens panel.
进一步的,所述透镜面板的周边设置有若干用于固定连接的螺孔,所述散热主体的正面周边上对应设置有螺丝盲孔,在透镜面板与散热主体之间设置有防水圈和紧固螺钉,紧固螺钉穿过各螺孔与螺丝盲孔连接,将透镜面板和防水圈固定于散热主体的正面。 Further, the periphery of the lens panel is provided with a number of screw holes for fixed connection, the front periphery of the heat dissipation body is correspondingly provided with screw blind holes, and a waterproof ring and a fastening ring are provided between the lens panel and the heat dissipation body. Screws, the fastening screws pass through the screw holes and connect with the screw blind holes, and fix the lens panel and the waterproof ring on the front of the heat dissipation main body.
其中,所述散热主体上设置有贯通安装腔体的输入导线孔,输入导线孔内安装有防水接头,所述防水接头为空心结构,直接连接至市电的输入导线穿过防水接头与IC电路模块电连接。 Wherein, the heat dissipation main body is provided with an input wire hole penetrating the installation cavity, and a waterproof connector is installed in the input wire hole. The waterproof connector is a hollow structure, and the input wire directly connected to the mains passes through the waterproof connector and the IC circuit. The modules are electrically connected.
其中,所述散热鳍片的最外侧设置有两个折弯的连接板,在散热鳍片的上方设置有灯具固定面板,所述灯具固定面板通过连接板与散热主体连接为一体。 Wherein, two bent connection plates are arranged on the outermost side of the heat dissipation fins, and a lamp fixing panel is arranged above the heat dissipation fins, and the lamp fixing panel is integrally connected with the heat dissipation body through the connection plates.
本实用新型的有益效果: The beneficial effects of the utility model:
在本实用新型中,将发光源的LED发光模块、将AC电流转换为DC电流的IC电路模块直接固定于散热主体上,LED发光模块、IC电路模块和散热主体固定组合为一体,实现灯具的光电热一体化设计,其结构更简单,安装更方便;其中LED发光模块和IC电路模块与散热主体直接接触,直接通过散热主体进行散热,因而减少了热阻,增加了热传递效率,从而散热性能好及使用寿命长。另外,本实用新型去掉了现有技术中的铝基板及PCB板,从而有效的降低生产成本。 In the utility model, the LED light-emitting module of the light-emitting source and the IC circuit module for converting AC current into DC current are directly fixed on the heat dissipation main body, and the LED light-emitting module, the IC circuit module and the heat dissipation main body are fixedly combined into one body to realize the lighting of the lamp. Photoelectric and thermal integrated design, its structure is simpler, and installation is more convenient; among them, the LED light-emitting module and IC circuit module are in direct contact with the heat dissipation body, and the heat is dissipated directly through the heat dissipation body, thus reducing thermal resistance and increasing heat transfer efficiency, thereby dissipating heat Good performance and long service life. In addition, the utility model removes the aluminum base plate and the PCB board in the prior art, thereby effectively reducing the production cost.
附图说明 Description of drawings
图1为本实用新型一种光电热一体化的LED灯具的立体结构图。 Fig. 1 is a three-dimensional structure diagram of a photoelectric-thermal integrated LED lamp of the present invention.
图2为本实用新型一种光电热一体化的LED灯具的结构分解图。 Fig. 2 is an exploded view of the structure of a photoelectric-thermal integrated LED lamp of the present invention.
图3为本实用新型一种光电热一体化的LED灯具的俯视图。 Fig. 3 is a top view of a photoelectric-thermal integrated LED lamp of the present invention.
图4为图3中A-A的剖面视图。 Fig. 4 is a sectional view of A-A in Fig. 3 .
图5为本实用新型一种光电热一体化的LED灯具的散热主体的仰视图。 Fig. 5 is a bottom view of the heat dissipation main body of a photoelectric-thermal integrated LED lamp of the present invention.
在图1至图5中的附图标记包括: Reference numerals in FIGS. 1 to 5 include:
1—散热主体 2—散热鳍片 3—安装腔体 1—Heat Dissipation Body 2—Heat Dissipation Fins 3—Installation Cavity
4—LED发光模块 5—IC电路模块 6—配光透镜 4—LED Lighting Module 5—IC Circuit Module 6—Light Distribution Lens
61—透镜面板 62—聚光灯杯 63—螺孔 61—lens panel 62—spotlight cup 63—screw hole
64—螺丝盲孔 7—输入导线孔 8—连接板 64—Blind screw hole 7—Input wire hole 8—Connection plate
9—灯具固定面板。 9—fixed panel of lamps and lanterns.
具体实施方式 Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。参见图1至图5,以下结合附图对本实用新型进行详细的描述。 In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model. Referring to Fig. 1 to Fig. 5, the utility model will be described in detail below in conjunction with the accompanying drawings.
本实用新型所提供的一种光电热一体化的LED灯具,包括有散热主体1,所述散热主体1的背面设置有若干散热鳍片2,且散热鳍片2与散热主体1一体成型;所述散热主体1上固定有若干LED发光模块4以及若干个用于驱动LED发光模块4的 IC电路模块5,所述LED发光模块4的出光方向上设置有配光透镜6,所述配光透镜6与散热主体1的正面固定连接。进一步的,所述散热主体1的正面设有内凹式的安装腔体3,所述若干LED发光模块4以及若干个用于驱动LED发光模块4的 IC电路模块5固定于安装腔体3内。 A photoelectric-thermal integrated LED lamp provided by the utility model includes a heat dissipation main body 1, a plurality of heat dissipation fins 2 are arranged on the back of the heat dissipation main body 1, and the heat dissipation fins 2 are integrally formed with the heat dissipation main body 1; Several LED light emitting modules 4 and several IC circuit modules 5 for driving the LED light emitting modules 4 are fixed on the heat dissipation main body 1, and a light distribution lens 6 is arranged on the light emitting direction of the LED light emitting module 4, and the light distribution lens 6 6 is fixedly connected to the front of the heat dissipation main body 1 . Further, the front of the heat dissipation main body 1 is provided with a recessed installation cavity 3, and the plurality of LED light emitting modules 4 and a plurality of IC circuit modules 5 for driving the LED light emitting modules 4 are fixed in the installation cavity 3 .
参考图2,在本实用新型中将发光源的LED芯4、将AC电流转换为DC电流的IC电路模块4直接固定于散热主体1的安装腔体3上,优选的,所述安装腔体3的顶面设置有与LED发光模块4、IC电路模块5的大小适配的凹槽(在图中未标出),所述LED发光模块4和IC电路模块5分别固定嵌入对应的凹槽内,LED发光模块4、IC电路模块5和散热主体1固定组合为一体,;这样实现了本LED灯具的光电热一体化设计,其结构更简单,安装更方便;其中LED发光模块4和IC电路模块5是与散热主体1直接接触的,LED发光模块4发光时产生的热量和IC电路模块5在转换电流时产生的热量均直接通过散热主体1进行散热,因而减少了热阻,增加了热传递效率,从而散热性能好及使用寿命长。另外,本实用新型的LED发光模块4和IC电路模块5分别固定在安装腔体3上的,去掉了现有技术中的铝基板及PCB板,从而有效的降低生产成本。 Referring to Fig. 2, in the utility model, the LED core 4 of the light source and the IC circuit module 4 converting AC current into DC current are directly fixed on the installation cavity 3 of the heat dissipation body 1, preferably, the installation cavity The top surface of 3 is provided with a groove (not marked in the figure) that is adapted to the size of the LED light emitting module 4 and the IC circuit module 5, and the LED light emitting module 4 and the IC circuit module 5 are respectively fixed and embedded in the corresponding grooves Inside, the LED light-emitting module 4, the IC circuit module 5 and the heat dissipation body 1 are fixedly combined into one body; in this way, the photoelectric-thermal integrated design of the LED lamp is realized, and the structure is simpler and the installation is more convenient; wherein the LED light-emitting module 4 and the IC The circuit module 5 is in direct contact with the heat dissipation main body 1, and the heat generated when the LED light emitting module 4 emits light and the heat generated by the IC circuit module 5 when converting the current all directly dissipate heat through the heat dissipation main body 1, thereby reducing thermal resistance and increasing High heat transfer efficiency, thus good heat dissipation performance and long service life. In addition, the LED light-emitting module 4 and the IC circuit module 5 of the present invention are respectively fixed on the installation cavity 3, and the aluminum substrate and PCB board in the prior art are removed, thereby effectively reducing the production cost.
在本实施例中,若干个IC电路模块5中的一部分IC电路模块5与两个LED发光模块4电连接,另一部分的IC电路模块5与四个LED发光模块4电连接。具体地,参考图2和图5,在散热主体1的安装腔体3上一共安装有10颗LED发光模块4和4个IC电路模块5,其中3个IC电路模块5一共控制6颗LED发光模块4,另外1个IC电路模块控制另外的4颗LED发光模块4。每个IC电路模块5均独立采用交流市电供电,互相之间不产生干扰,一个IC电路模块5的损坏不影响其他模块的正常使用。每个IC电路模块5都靠近LED发光模块4设置,缩短了电源输出到LED发光模块4之间的线路距离,减少电路损耗,提高IC电路模块5的供电效率。IC电路模块5替代了传统LED灯具的驱动电源,免除驱动隐患,提高稳定性,并有效降低生产成本;同时解决了设计传统AC-DC 驱动电源的麻烦,使灯具性能更佳,外形更紧凑。 In this embodiment, a part of IC circuit modules 5 among the several IC circuit modules 5 is electrically connected to two LED light emitting modules 4 , and another part of IC circuit modules 5 is electrically connected to four LED light emitting modules 4 . Specifically, referring to Fig. 2 and Fig. 5, a total of 10 LED light-emitting modules 4 and 4 IC circuit modules 5 are installed on the installation cavity 3 of the heat dissipation body 1, and 3 IC circuit modules 5 control a total of 6 LED light emitting modules. Module 4, another IC circuit module controls another 4 LED lighting modules 4. Each IC circuit module 5 is independently powered by AC mains, and does not interfere with each other, and the damage of one IC circuit module 5 does not affect the normal use of other modules. Each IC circuit module 5 is arranged close to the LED light emitting module 4 , which shortens the line distance between the power supply output and the LED light emitting module 4 , reduces circuit loss, and improves the power supply efficiency of the IC circuit module 5 . IC circuit module 5 replaces the driving power of traditional LED lamps, avoids hidden dangers of driving, improves stability, and effectively reduces production costs; at the same time, it solves the trouble of designing traditional AC-DC driving power, making the lamps have better performance and more compact appearance.
在本实施例中,所述配光透镜6包括有透镜面板61和聚光灯杯62,所述透镜面板61的上、下两个平面分别为LED 灯光的光线入射面和光线出射面,所述聚光灯杯62与透镜面板61的光线入射面一体成型。如图4所示,当配光透镜6与散热主体1组装固定后,LED发光模块4的出光面直接对准聚光灯杯62的顶部,LED发光模块4产生的光线直接通过聚光灯杯62及透镜面板61向外投射。 In this embodiment, the light distribution lens 6 includes a lens panel 61 and a spotlight cup 62, the upper and lower planes of the lens panel 61 are respectively the light incident surface and the light exit surface of the LED light, and the spotlight The cup 62 is integrally formed with the light incident surface of the lens panel 61 . As shown in Figure 4, when the light distribution lens 6 is assembled and fixed with the heat dissipation body 1, the light emitting surface of the LED light emitting module 4 is directly aligned with the top of the spotlight cup 62, and the light generated by the LED light emitting module 4 directly passes through the spotlight cup 62 and the lens panel 61 projected outward.
进一步的,所述透镜面板61的光线出射面对应于聚光灯杯62的位置设有向外凸出的弧形面(在图中未标出),所述弧形面与透镜面板1一体成型。LED发光模块发出的光线经过弧形面处形成扩散形式照射,整个LED灯的照射范围更加广泛。 Further, the light exit surface of the lens panel 61 is provided with an outwardly protruding arc surface (not marked in the figure) corresponding to the position of the spotlight cup 62, and the arc surface is integrally formed with the lens panel 1 . The light emitted by the LED light-emitting module passes through the curved surface to form a diffuse form of irradiation, and the irradiation range of the entire LED light is wider.
进一步的,所述透镜面板61的周边设置有若干用于固定连接的螺孔63,所述散热主体1的正面周边上对应设置有螺丝盲孔64,在透镜面板61与散热主体1之间设置有防水圈(在图中未标出)和紧固螺钉(在图中未标出),紧固螺钉穿过各螺孔63与螺丝盲孔64连接,将透镜面板61和防水圈固定于散热主体1的正面。这不仅具有固定配光透镜6的作用,而且达到了LED灯具防水的目的。 Further, the periphery of the lens panel 61 is provided with a number of screw holes 63 for fixed connection, and the front periphery of the heat dissipation body 1 is correspondingly provided with screw blind holes 64, which are provided between the lens panel 61 and the heat dissipation body 1 There are waterproof rings (not marked in the figure) and fastening screws (not marked in the figure), the fastening screws pass through the screw holes 63 and connect with the screw blind holes 64, and fix the lens panel 61 and the waterproof ring on the heat dissipation Front of body 1. This not only has the effect of fixing the light distribution lens 6, but also achieves the purpose of waterproofing the LED lamp.
在本实施例中,所述散热主体1上设置有贯通安装腔体3的输入导线孔7,输入导线孔7内安装有防水接头(在图中未标出),所述防水接头为空心结构,直接连接至市电的输入导线穿过防水接头与IC电路模块5电连接。 In this embodiment, the heat dissipation main body 1 is provided with an input wire hole 7 passing through the installation cavity 3, and a waterproof joint (not shown in the figure) is installed in the input wire hole 7, and the waterproof joint is a hollow structure , the input lead directly connected to the mains is electrically connected to the IC circuit module 5 through the waterproof connector.
其中,所述散热鳍片2的最外侧设置有两个折弯的连接板8,在散热鳍片2的上方设置有灯具固定面板9,所述灯具固定面板9通过连接板2与散热主体1连接为一体,使得本LED灯具的结构简单紧凑,便于生产安装。另外的,在灯具固定面板9上设置有灯具安装孔,使用紧固件穿过灯具安装孔即可快速固定安装。 Wherein, two bent connection plates 8 are arranged on the outermost side of the heat dissipation fins 2, and a lamp fixing panel 9 is arranged above the heat dissipation fins 2, and the lamp fixing panel 9 is connected to the heat dissipation body 1 through the connection plates 2. The connection is integrated, so that the structure of the LED lamp is simple and compact, which is convenient for production and installation. In addition, a lamp mounting hole is provided on the lamp fixing panel 9 , and the fastener can be fast fixed and installed through the lamp mounting hole.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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| CN201420428169.2U CN204062943U (en) | 2014-07-31 | 2014-07-31 | A photoelectric and thermal integrated LED lamp |
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| CN111623262A (en) * | 2020-06-29 | 2020-09-04 | 欧普照明股份有限公司 | A light-emitting module and lamp |
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| CN111623262A (en) * | 2020-06-29 | 2020-09-04 | 欧普照明股份有限公司 | A light-emitting module and lamp |
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