CN204060727U - For steel pipe truss grouting and reinforcing and the supporting and protection structure of heavily stressed weak broken wall rock - Google Patents
For steel pipe truss grouting and reinforcing and the supporting and protection structure of heavily stressed weak broken wall rock Download PDFInfo
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Abstract
本实用新型公开了一种用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构,包括五通接头、顶杆、帮杆、肩杆和注浆锚杆,所述五通接头包括五个互相连通的接口,顶杆、帮杆、肩杆和注浆锚杆安装在五个接口上并共同组成一个以五通接头为中心的支架,将四个上述支架连接在一起形成以四个五通接头为顶点的方形框架结构,每个方形框架沿五通接头第一接口的轴线方向两侧分别设有一个与其结构相同的方形框架,相邻的两个方形框架之间通过肩杆连接在一起形成以单个方形框架为基础的多连体结构。本实用新型具有初始支护大、支护强度高、整体性好、支护控顶面积大、护表能力强、施工方便简单和安全可靠的优点,能够大幅度提高松散围岩稳定性。
The utility model discloses a steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rocks, which comprises a five-way joint, a push rod, a support rod, a shoulder rod and a grouting anchor rod. It includes five interconnected interfaces. The ejector bar, side bar, shoulder bar and grouting anchor are installed on the five interfaces and together form a bracket centered on the five-way joint. Connect the four above-mentioned brackets together to form the following A square frame structure with four bottom bracket joints as vertices, each square frame is provided with a square frame with the same structure on both sides of the axis direction of the first joint of the bottom bracket joint, and two adjacent square frames are connected by shoulders. The rods are joined together to form a multi-joint structure based on a single square frame. The utility model has the advantages of large initial support, high support strength, good integrity, large support control top area, strong surface protection ability, convenient and simple construction, safety and reliability, and can greatly improve the stability of loose surrounding rock.
Description
技术领域 technical field
本实用新型涉及地下采矿领域,特别涉及一种用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构。 The utility model relates to the field of underground mining, in particular to a steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rock.
背景技术 Background technique
地下采矿前期开采引起的采空区较多,而随着矿井的深入采矿环境也会越来越复杂,所开掘的巷道中常常会遇见松散破碎围岩体,这种松动围岩体的整体性能差,承载能力有限,受到高地应力和扰动应力的作用,就可能会导致随掘随冒或大变形现象。 There are many goafs caused by the early mining of underground mining, and with the deepening of the mine, the mining environment will become more and more complex. Loose and broken surrounding rock masses are often encountered in the excavated roadways. The overall performance of this loose surrounding rock mass Poor, limited bearing capacity, under the action of high ground stress and disturbance stress, it may lead to the phenomenon of collapse or large deformation with excavation.
目前,在松动围岩体的巷道进行掘进与维护时,一般采用桩楔、超前反底拱固定锚杆与管棚和预注浆进行超前支护,这些技术在高应力破碎岩体的掘进、维护以及保证工人的施工安全方面发挥了重要作用,但是这些技术的操作复杂、适用范围小和成本较大等缺点,使得其很难广泛地在煤矿破碎带中应用,而且在掘进与支护后会由于受松动压力大而容易使围岩失稳或冒顶,特别是在高应力破碎岩体中,如布置反底拱固定锚杆和锚索支护,由于锚固端不能锚住稳定岩体,极容易造成大量底鼓的产生。 At present, when excavating and maintaining roadways with loose surrounding rock masses, pile wedges, advanced anti-bottom arches are generally used to fix anchor rods and pipe sheds, and pre-grouting are used for advanced support. It has played an important role in maintaining and ensuring the construction safety of workers, but the shortcomings of these technologies, such as complex operation, small scope of application and high cost, make it difficult to be widely used in coal mine fracture zones, and after tunneling and support Due to the high loosening pressure, it is easy to make the surrounding rock unstable or the roof fall, especially in the high-stress broken rock mass. It is very easy to create a large number of kick drums.
发明内容 Contents of the invention
为了解决上述技术问题,本实用新型提供一种支护强度高、整体性好、施工方便简单并且安全可靠的用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构。 In order to solve the above technical problems, the utility model provides a steel pipe truss grouting reinforcement and support structure with high support strength, good integrity, convenient and simple construction, and safety and reliability for high-stress weak and broken surrounding rock.
本实用新型解决上述问题的技术方案是:一种用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构,包括五通接头、顶杆、帮杆、肩杆和注浆锚杆,所述五通接头包括第一接口、第二接口、第三接口、第四接口和第五接口且五个接口彼此之间互相连通,其中第一接口、第二接口位于同一轴线上,第三接口、第四接口互相垂直且第三接口、第四接口所在平面垂直于第一接口的轴线,所述顶杆安装在五通接头的第三接口上,帮杆安装在五通接头的第四接口上,五通接头的第一接口、第二接口上分别安装有一根肩杆,注浆锚杆的一端安装在五通接头的第五接口上,另一端紧固于巷道围岩内,所述顶杆、注浆锚杆、肩杆和帮杆均为中空钢管,所述五通接头和安装在五通接头上的帮杆、顶杆、肩杆、注浆锚杆共同组成一个以五通接头为中心的支架,将四个上述支架呈方形排列并通过顶杆和帮杆连接在一起形成以四个五通接头为顶点的方形框架结构,四个五通接头上的注浆锚杆均朝向方形框架的外部,每个方形框架沿五通接头第一接口的轴线方向两侧分别设有一个与其结构相同的方形框架,相邻的两个方形框架之间通过肩杆连接在一起形成以单个方形框架为基础的多连体结构。 The technical solution of the utility model to solve the above problems is: a steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rocks, including five-way joints, ejector rods, side rods, shoulder rods and grouting anchor rods , the five-way joint includes a first interface, a second interface, a third interface, a fourth interface and a fifth interface, and the five interfaces communicate with each other, wherein the first interface and the second interface are located on the same axis, and the second The three interfaces and the fourth interface are perpendicular to each other and the plane where the third interface and the fourth interface are located is perpendicular to the axis of the first interface. On the four joints, a shoulder rod is installed on the first joint and the second joint of the five-way joint, and one end of the grouting bolt is installed on the fifth joint of the five-way joint, and the other end is fastened in the surrounding rock of the roadway. The ejector rod, grouting anchor rod, shoulder rod and support rod are all hollow steel pipes, and the five-way joint and the support rod, ejector rod, shoulder rod and grouting anchor rod installed on the five-way joint together form a The support centered on the five-way joint, the four above-mentioned supports are arranged in a square shape and connected together by the ejector rod and the side bar to form a square frame structure with the four five-way joints as the vertices. The grouting anchors on the four five-way joints The rods are all facing the outside of the square frame, and each square frame is provided with a square frame with the same structure on both sides along the axis direction of the first interface of the bottom bracket joint, and the adjacent two square frames are connected together by shoulder rods Form a multi-joint structure based on a single square frame.
上述用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构中,所述五通接头的五个接口内设有内螺纹,所述顶杆、肩杆、帮杆的两端均设有与所述内螺纹匹配的外螺纹,所述注浆锚杆的一端设有与所述内螺纹匹配的外螺纹。 In the above-mentioned steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rock, the five joints of the five-way joint are provided with internal threads, and the two ends of the ejector rod, shoulder rod, and side rod are all An external thread matching the internal thread is provided, and one end of the grouting anchor rod is provided with an external thread matching the internal thread.
上述用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构中,所述注浆锚杆上套设有垫板和螺母,所述注浆锚杆的外表面上设有与所述螺母的内螺纹匹配的外螺纹。 In the above-mentioned steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rock, the grouting anchor is provided with a backing plate and a nut, and the outer surface of the grouting anchor is provided with a The internal thread of the above nut matches the external thread.
上述用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构中,所述垫板为内凹型垫板。 In the steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rock, the backing plate is a concave backing plate.
上述用于高应力软弱破碎围岩的钢管桁架注浆加固与支护结构中,所述五通接头中,第五接口、第三接口、第四接口位于同一平面内且第五接口与第三接口、第四接口的夹角为135°。 In the steel pipe truss grouting reinforcement and support structure for high-stress weak and broken surrounding rock, in the five-way joint, the fifth interface, the third interface, and the fourth interface are located in the same plane, and the fifth interface and the third The angle between the interface and the fourth interface is 135°.
与现有技术相比,本实用新型既发挥了中空钢管注浆和锚杆注浆的锚注作用,又发挥了中空钢管桁架的整体稳定作用。具体表现如下: Compared with the prior art, the utility model not only exerts the anchoring effect of the hollow steel pipe grouting and the bolt grouting, but also exerts the overall stabilizing effect of the hollow steel pipe truss. The specific performance is as follows:
第一、初始支护力大,能有效地提高松散存在围岩的稳定性。本实用新型采用高强度中空钢管形成桁架式注浆加固与支护结构,在支护时,可以迅速形成强有力的框架式结构,能有效地阻止围岩进一步松动;随后的锚杆与注浆加固大大提高了破碎岩体的整体性,改善了岩体的承载性能; First, the initial supporting force is large, which can effectively improve the stability of loose surrounding rock. The utility model adopts a high-strength hollow steel pipe to form a truss-type grouting reinforcement and support structure, which can quickly form a strong frame structure during support, and can effectively prevent the surrounding rock from further loosening; the subsequent anchor rod and grouting Reinforcement greatly improves the integrity of the broken rock mass and improves the bearing capacity of the rock mass;
第二、结构整体性能好,抗压能力强。本实用新型采用框架结构的桁架式,而且其主体构件为强度较高的中空钢管和注浆锚杆,在进行注浆后,其强度还会进一步提高,这种高强度中空钢管和注浆锚杆所形成的桁架结构不但整体性好,而且抵抗围岩压力的能力非常强; Second, the overall performance of the structure is good, and the pressure resistance is strong. The utility model adopts a truss type frame structure, and its main components are hollow steel pipes and grouting anchors with high strength. After grouting, its strength will be further improved. This high-strength hollow steel pipe and grouting anchors The truss structure formed by the rods not only has good integrity, but also has a very strong ability to resist surrounding rock pressure;
第三、结构简单,安装方便。本实用新型的主体构件为中空钢管和注浆锚杆,组装时,仅通过五通接头就能将中空钢管和注浆锚杆连接起来,安装更易于掌握; Third, the structure is simple and the installation is convenient. The main component of the utility model is a hollow steel pipe and a grouting anchor rod. When assembling, the hollow steel pipe and the grouting anchor rod can be connected only through the five-way joint, and the installation is easier to grasp;
第四、适应能力强。本实用新型顶杆的形状依据巷道轮廓外形进行设计,不仅适应于矩形巷道,也适应于圆形等其它形状的巷道,而且每一个支架均采用中空钢管和注浆锚杆为主体而连接起来的,施工方便,适合于各种地质条件复杂的地段。 Fourth, strong adaptability. The shape of the ejector rod of the utility model is designed according to the outline of the roadway, which is not only suitable for rectangular roadways, but also suitable for other shapes such as round roadways, and each bracket is connected by a hollow steel pipe and a grouting anchor rod as the main body. , convenient construction, suitable for various complex geological conditions.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1中五通接头的结构示意图。 Fig. 2 is a schematic structural diagram of the five-way joint in Fig. 1 .
图3为图1中注浆锚杆的结构示意图。 Fig. 3 is a structural schematic diagram of the grouting anchor rod in Fig. 1 .
图4为图1中顶杆与帮杆的结构示意图。 Fig. 4 is a structural schematic diagram of the ejector rod and the side rod in Fig. 1 .
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
本实用新型所有构件均为高强度、高刚度钢质材料,构件形状、尺寸大小均依据巷道轮廓外形进行制作,本例中仅以矩形巷道做介绍: All components of the utility model are made of high-strength and high-rigidity steel materials, and the shape and size of the components are made according to the outline of the roadway. In this example, only the rectangular roadway is used for introduction:
如图1、图2所示,本实用新型包括五通接头1、顶杆2、帮杆3、肩杆4和注浆锚杆5,所述五通接头1包括第一接口1-1、第二接口1-2、第三接口1-3、第四接口1-4和第五接口1-5且五个接口彼此之间互相连通,其中第一接口1-1、第二接口1-2位于同一轴线上,第五接口1-5、第三接口1-3、第四接口1-4位于同一平面内,在此平面内第三接口1-3、第四接口1-4互相垂直,第五接口1-5与第三接口1-3、第四接口1-4的夹角为135°,第三接口1-3、第四接口1-4、第五接口1-5所在平面垂直于第一接口1-1的轴线,所述顶杆2安装在五通接头1的第三接口1-3上,帮杆3安装在五通接头1的第四接口1-4上,五通接头1的第一接口1-1、第二接口1-2上分别安装有一根肩杆4,注浆锚杆5的一端安装在五通接头1的第五接口1-5上,另一端紧固于巷道围岩内,所述顶杆2、注浆锚杆5、肩杆4和帮杆3均为中空钢管,所述五通接头1和安装在五通接头1上的帮杆3、顶杆2、肩杆4、注浆锚杆5共同组成一个以五通接头1为中心的支架,将四个上述支架呈方形排列并通过顶杆2和帮杆3连接在一起形成以四个五通接头1为顶点的方形框架结构,四个五通接头1上的注浆锚杆5均朝向方形框架的外部,每个方形框架沿五通接头1第一接口1-1的轴线方向两侧分别设有一个与其结构相同的方形框架,相邻的两个方形框架之间通过肩杆4连接在一起形成以单个方形框架为基础的多连体结构。 As shown in Fig. 1 and Fig. 2, the utility model includes a five-way joint 1, a push rod 2, a support bar 3, a shoulder bar 4 and a grouting anchor rod 5, and the five-way joint 1 includes a first interface 1-1, The second interface 1-2, the third interface 1-3, the fourth interface 1-4 and the fifth interface 1-5, and the five interfaces communicate with each other, wherein the first interface 1-1, the second interface 1- 2 are located on the same axis, the fifth interface 1-5, the third interface 1-3, and the fourth interface 1-4 are located in the same plane, and the third interface 1-3 and the fourth interface 1-4 are perpendicular to each other in this plane , the angle between the fifth interface 1-5 and the third interface 1-3, the fourth interface 1-4 is 135°, the plane where the third interface 1-3, the fourth interface 1-4, and the fifth interface 1-5 are located Perpendicular to the axis of the first interface 1-1, the ejector rod 2 is installed on the third interface 1-3 of the bottom bracket joint 1, and the side bar 3 is installed on the fourth interface 1-4 of the bottom bracket joint 1. A shoulder bar 4 is respectively installed on the first interface 1-1 and the second interface 1-2 of the joint 1, and one end of the grouting anchor 5 is installed on the fifth interface 1-5 of the five-way joint 1, and the other end Fastened in the surrounding rock of the roadway, the ejector rod 2, the grouting anchor rod 5, the shoulder rod 4 and the support rod 3 are all hollow steel pipes, the five-way joint 1 and the support rod 3 installed on the five-way joint 1 , ejector rod 2, shoulder rod 4, and grouting anchor rod 5 together form a bracket with the five-way joint 1 as the center. A square frame structure with four five-way joints 1 as the apex, the grouting anchor rods 5 on the four five-way joints 1 are all facing the outside of the square frame, and each square frame is along the axis direction of the first interface 1-1 of the five-way joint 1 A square frame with the same structure is arranged on both sides respectively, and two adjacent square frames are connected together by shoulder bars 4 to form a multi-joint structure based on a single square frame.
如图2所示,所述五通接头1的五个接口内设有内螺纹6,所述顶杆2、肩杆4、帮杆3的两端均设有与所述内螺纹6匹配的外螺纹,所述注浆锚杆5的一端设有与所述内螺纹6匹配的外螺纹。 As shown in Figure 2, the five interfaces of the five-way joint 1 are provided with internal threads 6, and the two ends of the push rod 2, the shoulder rod 4, and the support rod 3 are all provided with matching internal threads 6. An external thread, one end of the grouting anchor rod 5 is provided with an external thread matching the internal thread 6 .
如图3所示,所述注浆锚杆5上套设有内凹型垫板7和螺母8,内凹型垫板7具有一定的让压性能,所述注浆锚杆5的外表面上设有与所述螺母8的内螺纹匹配的外螺纹。 As shown in Figure 3, the grouting anchor rod 5 is covered with a concave backing plate 7 and a nut 8, the concave backing plate 7 has a certain pressure-relieving performance, and the outer surface of the grouting anchor rod 5 is provided with There are external threads matching the internal threads of the nut 8 .
施工方法:在巷道顶板肩窝部位倾斜45度斜向上打钻孔及底脚倾斜向下45度打钻孔,清洗钻孔,安装注浆锚杆5与垫板7,拧紧螺母10,裸露注浆锚杆5端部外螺纹,然后用五通接头1的第五接口1-5连接注浆锚杆5端部,待连接稳定后,校正五通接头1位置,将顶杆2、帮杆3、肩杆4和五通接头1连接,五通接头1和安装在五通接头1上的帮杆3、顶杆2、肩杆4、注浆锚杆5共同组成一个以五通接头1为中心的支架,多个支架连接在一起形成以单个支架方形框架为基础的多连体结构。 Construction method: Drill holes in the shoulder of the roadway roof inclined at 45 degrees upwards and drill holes at the foot of the roadway inclined downwards at 45 degrees, clean the drilled holes, install the grouting anchor rod 5 and the backing plate 7, tighten the nuts 10, and expose the grouting The end of the anchor rod 5 is externally threaded, and then the fifth interface 1-5 of the five-way joint 1 is used to connect the end of the grouting anchor rod 5. After the connection is stable, the position of the five-way joint 1 is corrected, and the ejector rod 2 and the support rod 3 are connected. , shoulder bar 4 and bottom bracket joint 1 are connected, bottom bracket joint 1 and support bar 3, ejector bar 2, shoulder bar 4 and grouting anchor rod 5 installed on bottom bracket joint 1 jointly form a bottom bracket joint 1 as In the central bracket, multiple brackets are connected together to form a conjoined structure based on a single bracket square frame.
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CN104265329A (en) * | 2014-09-29 | 2015-01-07 | 湖南科技大学 | Steel tube truss grouting reinforcing and supporting structure for high-stress weak broken surrounding rocks |
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Cited By (1)
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CN104265329A (en) * | 2014-09-29 | 2015-01-07 | 湖南科技大学 | Steel tube truss grouting reinforcing and supporting structure for high-stress weak broken surrounding rocks |
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