The change system of a kind of vanadium extraction bone coal desulphurizing roasting and cogeneration
Technical field
The utility model relates to the change system of a kind of vanadium extraction bone coal desulphurizing roasting and cogeneration.
Background technology
China is containing carbon shale (being commonly called as bone coal) aboundresources, but gangue and mineral composition differ greatly contained by different zones bone coal, bone coal thermal value generally between 450 × 4.18KJ/kg ~ 1600 × 4.18KJ/kg, bone coal sulfur-bearing generally between 0.8 ~ 4.5%, as V in bone coal
2o
5content>=0.7% time, generally exploit as navajoite.
The roasting of vanadium extraction bone coal is the critical process of extracting vanadium from stone coal, affects greatly on vanadium transformation efficiency and vanadium extraction efficiency, and the roasting method of current maturation application has stone coal sodium roasting and bone coal oxidizing roasting two kinds.
Stone coal sodium roasting method be bone coal is added fat coal and add more than 1% Industrial Salt, through broken, grinding, make pellet, then carry out the method for roasting.Because the method adopts earth kiln or boiler-turbine CCS device, in the sulphur chlorine dual function of stone sulfur content in coal and added Industrial Salt, environmental protection treatment is very difficult, the trees near stoving oven in several kilometers and crops sheet is caused to be withered, used heat is also all wasted, both contaminate environment, consumes mass energy again.
Bone coal oxidizing roasting method, uses the stoving oven roasting of building materials and chemical industry, is generally that first fragmentation adds fat coal roasting decarburization, and then the oxidizing roasting that burns gas, to improve the transformation efficiency of vanadium, and its flue gas SO
2quantity discharged is large, and process more difficult, medium and small sized enterprises are nearly all reluctant that investing tens million of unit builds flue gas desulphurization system, causes actual SO
2a large amount of directly discharge, same serious environment pollution, both consumed mass energy, and the used heat energy consumption of roasting is also all thrown aside.
CN101776391A discloses a kind of fluidizing furnace for vanadium extraction and decarbonization of stone coal, be difficult to for existing fluidizing furnace the situation that calcination process calorific value is less than the Rock coal containing alum of 1000 × 4.18KJ/kg, the method provided is " on the main bed of fluidizing furnace and secondary bed, increase coal gas combustion-supporting mode, gas-fired is utilized to provide heat, realize the boiling furnace combustion of low heat value Rock coal containing alum, ", low heat value bone coal described in it is the Rock coal containing alum that calorific value is less than 1000 × 4.18KJ/kg, and objectively most bone coal calorific value at 600 ~ 1000Kcal/kg scope (1 Kcal=4.1816KJ).
CN202792967U discloses a kind of stone coal vanadium-extracting roasting equipment, " comprising: for the first stoving oven of stone coal decarbonization and the second stoving oven for vanadium conversion; described first stoving oven and the second stoving oven are Fludized boiling stove; ... ", described in it " novel Fludized boiling stove; by burner SA supplementing energy is conducive to controlling the condition that decarburization or vanadium transform." " ... burner SA, for spraying heavy oil in furnace chamber, the fuel such as Sweet natural gas or diesel oil, to provide the institute of roasting in furnace chamber heat requirement ".
Chinese patent CN102534193A discloses a kind of method of Rock coal containing alum being carried out to decarburization and roasting, its equipment adopted is circular fluid bed or fluidizing furnace, step comprises: according to the difference of raw material thermal value and characteristic, raw material is handled as follows: add super sea coal and mix, make its thermal value higher than 750Kcal/kg, the additive adding 0 ~ 20% again mixes, then through fragmentation again abrasive dust make 80 ~ 200 object powders, again powder is made the spherical material of 1 ~ 20 millimeter, afterwards, by spherical material decarburization roasting, slag after spherical material roasting carries out bakes to burn the article again.
Through retrieving domestic and international vanadium extraction bone coal roasting method data, and the bone coal calciner taking a broad survey domestic and roasting method, Problems existing is: lack a kind of method and apparatus that can give full play to the calorific value of bone coal material grain own simply and utilize torrefaction waste gas waste heat, especially lack and a kind ofly give full play to the most large 600 × 4.18KJ/kg ~ 1000 × 4.18KJ/kg (theoretical and test proves compared with the apparatus and method of the calorific value of low heat value bone coal material grain own, give full play to the calorific value of 600Kcal/kg bone coal, in-furnace temperature can reach more than 900 DEG C), and the current technical measures taked are mostly by adding fat coal or coming combustion-supporting with oil gas heat supply, cause the carbon of bone coal granule interior can not produce reduction (bone coal material intragranular portion carbon reduced iron by oxidizing fire in time, vanadium, sulphur etc.), cause the incomplete decarburization of bone coal (inner carbon reduced iron, vanadium, sulphur etc.) and the oxidation conversion obstacle of vanadium, both directly affects the transformation efficiency of vanadium, caused again the Heavy environmental pollution disaster that vanadium extraction bone coal roasting various places are general, wasted a large amount of roasting waste heat energy, therefore, in the urgent need to a kind of vanadium extraction bone coal desulphurizing roasting and the change system utilizing cogeneration.
Utility model content
Technical problem to be solved in the utility model is, overcome the deficiency of above-mentioned background technology, there is provided that a kind of structure is simple, investment is relatively little, the stone coal slag vanadium transformation efficiency produced is higher, resource be utilized effectively, to the vanadium extraction bone coal desulphurizing roasting of the less pollution of environment and the change system of cogeneration.
The technical scheme that the utility model solves the employing of its technical problem is, the change system of a kind of vanadium extraction bone coal desulphurizing roasting and cogeneration, comprise unit of getting the raw materials ready, metering unit, desulphurizing roasting unit and vanadium extraction unit, described unit of getting the raw materials ready is connected with metering unit, metering unit is connected with desulphurizing roasting unit, desulphurizing roasting unit is connected with vanadium extraction unit, is also provided with cogeneration unit, and cogeneration unit is connected with desulphurizing roasting unit;
Described unit of getting the raw materials ready comprises crusher and handling machinery I, the discharge port of crusher and the opening for feed docking of handling machinery I;
Described metering unit comprises feed bin, gauger, handling machinery II, and feed bin, gauger, handling machinery II connect successively by order from top to bottom; The opening for feed of feed bin docks with the discharge port of handling machinery I;
Described desulphurizing roasting unit comprises stoving oven, and stoving oven is provided with feeder near the side of metering unit, and the opening for feed of feeder docks with the discharge port of handling machinery II; The top of feeder is provided with and adds agent device; Stoving oven is provided with fly-ash separator I away from the side of metering unit, and the top of stoving oven is provided with secondary desulfuration device; The bottom of stoving oven is provided with gas blower and slag off apparatus, and gas blower is communicated with stoving oven inside, and slag off apparatus is arranged with handling machinery III, and the opening for feed of handling machinery III docks with the discharge port of slag off apparatus;
Described cogeneration unit comprises waste heat boiler, steam turbine, generator, deoxygenation supply and discharge hydrophone, fly-ash separator II and exhaust blower; The hot wind inlet pipeline of described waste heat boiler is connected with the waste gas outlet pipeline of fly-ash separator I, and waste heat boiler is connected with steam turbine, and steam turbine is connected with generator; One end of described deoxygenation supply and discharge hydrophone is connected with waste heat boiler, and the other end is connected with steam turbine; The exhaust gas inlet pipeline of described fly-ash separator II is connected with the waste gas outlet pipeline of waste heat boiler, and the waste gas outlet pipeline of fly-ash separator II is connected with the air inlet duct of exhaust blower.
Further, described stoving oven adopts fluid bed furnace or fluidizing furnace.
Compared with prior art, advantage of the present utility model is as follows:
(1) the utility model structure is simple, investment is relatively little, and maturing temperature is controlled, and the stone coal slag vanadium transformation efficiency produced is higher.
(2) can desulphurizing roasting be realized, dissolve the sulphur emissions pollution problem of popularization.
(3) waste heat that in stoving oven, roasting material produces can deliver to the generating of cogeneration unit, the electric energy that cogeneration produces can meet the whole electrical power demand of production line and have outside electric power more than needed to be sold, resource is utilized effectively, and the less pollution to environment, be conducive to the Sustainable development of society.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
In figure: 1-unit of getting the raw materials ready, 2-metering unit, 3-desulphurizing roasting unit, 4-cogeneration unit, 5-vanadium extraction unit, 101-crusher, 102-handling machinery I, 201-feed bin, 202-gauger, 203-handling machinery II, 301-feeder, 302-stoving oven, 303-gas blower, 304-fly-ash separator I, 305-slag off apparatus, 306-handling machinery III, 307-add agent device, 308-secondary desulfuration device, 401-waste heat boiler, 402-steam turbine, 403-generator, 404-deoxygenation supply and discharge hydrophone, 405-fly-ash separator II, 406-exhaust blower.
Embodiment
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
With reference to Fig. 1, the present embodiment comprises unit 1 of getting the raw materials ready, metering unit 2, desulphurizing roasting unit 3, cogeneration unit 4 and vanadium extraction unit 5, described unit 1 of getting the raw materials ready is connected with metering unit 2, metering unit 2 is connected with desulphurizing roasting unit 3, and desulphurizing roasting unit 3 is connected with vanadium extraction unit 5 with cogeneration unit 4 respectively.
Described unit 1 of getting the raw materials ready comprises crusher 101 and handling machinery I 102, the discharge port of crusher 101 and the opening for feed docking of handling machinery I 102.
Described metering unit 2 comprises feed bin 201, gauger 202, handling machinery II 203, and feed bin 201, gauger 202, handling machinery II 203 connect successively by order from top to bottom; The opening for feed of feed bin 201 docks with the discharge port of handling machinery I 102.
Described desulphurizing roasting unit 3 comprises stoving oven 302, and stoving oven 302 is provided with feeder 301 near the side of metering unit 2, and the opening for feed of feeder 301 docks with the discharge port of handling machinery II 203; The top of feeder 301 is provided with and adds agent device 307; Stoving oven 302 is provided with fly-ash separator I 304 away from the side of metering unit 2, and the top of stoving oven 302 is provided with secondary desulfuration device 308; The bottom of stoving oven 302 is provided with gas blower 303, and gas blower 303 is communicated with, from the bottom of stoving oven 302 to air blast in stoving oven 302 with stoving oven 302 inside; The bottom of stoving oven 302 is also provided with slag off apparatus 305, and slag off apparatus 305 is arranged with handling machinery III 306, and the opening for feed of handling machinery III 306 docks with the discharge port of slag off apparatus 305; Roasting material after desulphurizing roasting is delivered to vanadium extraction unit 5 vanadium extraction by handling machinery III 306.
Described cogeneration unit 4 comprises waste heat boiler 401, steam turbine 402, generator 403, deoxygenation supply and discharge hydrophone 404, fly-ash separator II 405 and exhaust blower 406; The hot wind inlet pipeline of described waste heat boiler 401 is connected with the waste gas outlet pipeline of fly-ash separator I 304, and waste heat boiler 401 is connected with steam turbine 402, and steam turbine 402 is connected with generator 403; The fume waste heat that stoving oven 302 produces produces steam for waste heat boiler 401 after the thick dedusting of fly-ash separator I 304, and steam driven steam turbine 402 drive electrical generators 403 that waste heat boiler 401 produces generates electricity; One end of described deoxygenation supply and discharge hydrophone 404 is connected with waste heat boiler 401, the other end is connected with steam turbine 402, oxygen supply and discharge hydrophone 404 collects the water of condensation after the work done of steam turbine 402 steam, through discharging waste water, supplementing fresh water and supply waste heat boiler 401 except after the oxygen in anhydrating; The exhaust gas inlet pipeline of described fly-ash separator II 405 is connected with the waste gas outlet pipeline of waste heat boiler 401, and the waste gas outlet pipeline of fly-ash separator II 405 is connected with the air inlet duct of exhaust blower 406.
Principle of work of the present utility model is as follows:
Get the raw materials ready unit 1 by the bone coal of crusher 101 fragmentation and auxiliary material, the corresponding feed bin 201 of metering unit 2 is sent into through handling machinery I 102, desulphurizing roasting unit 3 is sent into by handling machinery II 203 after metering unit 2 measures the bone coal in each feed bin 201 and auxiliary material, bone coal and auxiliary material feed in stoving oven 302 through feeder 301 by desulphurizing roasting unit 3, gas blower 303 is to air blast oxygen supply in stoving oven 302, bone coal and auxiliary material roasting in stoving oven 302, the high-temperature flue gas that roasting material produces is through the thick dedusting of fly-ash separator I 304, high-temperature flue gas after thick dedusting is sent to cogeneration unit 4 generating and produces electric energy, lime-ash in stoving oven 302 is discharged through slag off apparatus 305, vanadium extraction unit 5 vanadium extraction is delivered to through handling machinery III 306.
Those skilled in the art can carry out various modifications and variations to the utility model embodiment; if these amendments and modification are within the scope of the utility model claim and equivalent technologies thereof, then these revise and modification also within protection domain of the present utility model.
The prior art that the content do not described in detail in specification sheets is known to the skilled person.