CN204057191U - A kind of S. A. fixes die station PC component production system - Google Patents

A kind of S. A. fixes die station PC component production system Download PDF

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Publication number
CN204057191U
CN204057191U CN201420437188.1U CN201420437188U CN204057191U CN 204057191 U CN204057191 U CN 204057191U CN 201420437188 U CN201420437188 U CN 201420437188U CN 204057191 U CN204057191 U CN 204057191U
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station
guide rail
component production
jacking
die
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彭译萱
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彭译萱
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Abstract

The utility model discloses a kind of S. A. and fix die station PC component production system, comprise die station, and place operation position and the maintenance station of die station.PC component production system also comprise the first guide rail, along the first guide rail arrange movably in order to realize at least one the moving trolley that die station moves back and forth between operation position and maintenance station.Each moving trolley comprises the jacking carrying mechanism for carrying die station.Implement the technical solution of the utility model, use the dolly with jacking carrying mechanism to drive die station to move back and forth between each station, avoid lifting operation frequently, greatly reduce the labour intensity of operating personal.And, effectively can reduce the quantity of hanging device, take up room, there is huge advantage and good promotion prospect.

Description

A kind of S. A. fixes die station PC component production system
Technical field
The utility model relates to architectural prefab production field, especially relates to a kind of S. A. and fixes die station PC component production system.
Background technology
PC (Precast Concrete) component is the abbreviation of precast concrete.Usually, processing PC component can be carried out by normalisation, mechanized manner in factory, when the production system production work of PC component, have on multiple operation or station and relate to lifting operation, namely conventional way uses hanging device workpiece, mould and unclassified stores to be transferred on another operation or station from an operation or station, then have technical personnel or equipment in the operation of corresponding operation or the enterprising line correlation of station.In the lifting transfer process of workpiece, mould and unclassified stores, operating difficulties, work capacity are large; And, often need huge hanging device, apparatus expensive, and take great place resource, the manpower and materials of at substantial.
Utility model content
The technical problems to be solved in the utility model is, provides a kind of S. A. simple to operate, that save manpower to fix die station PC component production system.
The utility model solves the technical scheme that its technical matters adopts: construct a kind of S. A. and fix die station PC component production system, comprise die station, and place operation position and the maintenance station of described die station;
Described PC component production system also comprise the first guide rail, along described first guide rail arrange movably in order to realize at least one the moving trolley that described die station moves back and forth between described operation position and described maintenance station; Each described moving trolley comprises the jacking carrying mechanism for carrying described die station.
In PC component production system of the present utility model, described PC component production system is also included in the detent mechanism positioned when described at least one moving trolley moves to desired location;
Described detent mechanism comprises and is arranged at least one registration device on described moving trolley and is separately positioned at least one positioning groove described operation position and described maintenance station place matched with at least one registration device described;
Registration device described in each comprises telescopic cylinder and is connected on the piston rod of described telescopic cylinder for inserting the locating dowel pin in described positioning groove.
In PC component production system of the present utility model, described jacking carrying mechanism comprises the carrying frame arranged perpendicular to described first guide rail, and is arranged on two groups of lengthwise rows travelling wheels at two ends of described carrying frame respectively;
The width often organizing lengthwise rows travelling wheel is more than or equal to the both sides of described first guide rail and the gap between described operation position and maintenance station.
In PC component production system of the present utility model, often organize described lengthwise rows travelling wheel and comprise the two pairs of road wheels arranged along the longitudinal direction;
Spacing between the wheel shaft of described two pairs of road wheels is more than or equal to the both sides of described first guide rail and the gap between described operation position and maintenance station.
In PC component production system of the present utility model, described operation position and described maintenance station include the second guide rail moved back and forth for described carrying frame, described second guide rail and described first guide rail perpendicular.
In PC component production system of the present utility model, described jacking carrying mechanism also comprise at least two be fixedly mounted on respectively the two ends of described carrying frame, the jacking cylinder of die station described in jacking or jacking cylinder.
In PC component production system of the present utility model, described jacking carrying mechanism also comprises the lifting beam be connected with described jacking cylinder or jacking cylinder; Described in jacking during die station, described lifting beam contacts with the bottom of described die station and connects.
In PC component production system of the present utility model, described maintenance station and described operation position are disposed on the both sides of described first guide rail;
Described maintenance station is the curing kilns being arranged on described first guide rail side, and described foster protecting in Kiln is provided with for carrying the multiple maintenance die holders treating foster preformed part; Described multiple maintenance die holder is arrangement in parallel in same plane;
Described operation position comprises the Mo Neibu muscle station, filling concrete station and the upset demoulding station that arrange described first guide rail opposite side.
In PC component production system of the present utility model, described jacking carrying mechanism also comprises for described carrying frame provides the actuating unit of reciprocating power;
Described actuating unit comprises and being arranged in described carrying frame, the reciprocating propulsion cylinder driving described carrying frame to move reciprocatingly or reciprocating propelling cylinder.
In PC component production system of the present utility model, described PC component production system comprises the moving trolley of more than two or two, is connected between each described moving trolley by link rod.
Implement the technical solution of the utility model, at least there is following beneficial effect: use the dolly with jacking carrying mechanism to drive die station to move back and forth between each station, avoid lifting operation frequently, greatly reduce the labour intensity of operating personal.And, effectively can reduce the quantity of hanging device, take up room, there is huge advantage and good promotion prospect.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing:
Fig. 1 is the structural representation that S. A. in an embodiment of the present utility model fixes die station PC component production system;
Fig. 2 is the enlarged drawing of the Local map A in Fig. 1;
Fig. 3 is the structural representation of the jacking carrying mechanism in an embodiment of the present utility model;
Wherein, 1, die station; 2, the first guide rail; 3, moving trolley; 4, jacking carrying mechanism; 41, frame is carried; 42, lengthwise rows travelling wheel; 43, jacking cylinder; 44, actuating unit; 45, telescopic cylinder; 46, locating dowel pin; 47, positioning groove; 5, Mo Neibu muscle station; 6, filling concrete station; 7, demoulding station is overturn; 8, curing kilns.
Detailed description of the invention
In order to there be understanding clearly to technical characteristic of the present utility model, object and effect, now contrast accompanying drawing and describe detailed description of the invention of the present utility model in detail.
Fig. 1 to Fig. 3 S. A. shown in embodiments more of the present utility model fixes die station PC component production system, this PC component production system is compared to general PC component production system, avoid lifting operation frequently, greatly reduce the labour intensity of operating personal.And, effectively can reduce the quantity of hanging device, take up room, there is huge advantage and good promotion prospect.
Consult Fig. 1, this S. A. is fixed die station PC component production system and is comprised die station 1, first guide rail 2, moving trolley 3 and operation position and maintenance station.
In certain embodiments, the effect that die station 1 is main is in order to steel bar meter colligation, built-in fitting, casting concrete etc.This die station 1 needs to shift between each station, thus various material, workpiece, the transfer of mould between each station when realizing production operation, make production operation more convenient and quicker.Understandably, this die station 1 can also be other architectural workpieces and/or building mould etc.
In certain embodiments, the Main Function of the first guide rail 2 is that this moving trolley 3 reciprocatingly slides on this first guide rail 2.This first guide rail 2 usually can be arranged between operation position and maintenance station, and operation position and maintenance station can be arranged along the bearing of trend total length of this first guide rail 2, the benefit of arranging like this is that moving trolley 3 only need reciprocatingly slide on this first guide rail 2 and just can realizes the transfer of die station 1.
Understandably, different according to the position of operation position and the distribution of maintenance station, this first guide rail 2 to extend to arbitrary operation position and maintenance station place, namely when being not easy to entire arrangement, by arranging that the first guide rail 2 can realize the upgrading of intrinsic PC component production system very easily flexibly, be convenient to the promotion and application of the PC component production system in the utility model further.
In certain embodiments, the Main Function of moving trolley 3 is to drive this die station 1 to move back and forth between each station, compared to realizing the movement of die station 1 between each station generally by hanging device, reciprocatingly slide on the first guide rail 2 preferably by this moving trolley 3 in the utility model and realize the movement of die station 1 between each station.
Consult Fig. 2, each this moving trolley 3 comprises the jacking carrying mechanism 4 for carrying this die station 1.This jacking carrier structure can adopt one or more, is preferably provided with two jacking carrying mechanisms 4 in the utility model, and two jacking carrying mechanisms 4 are separately positioned on the both sides of moving trolley 3, are symmetric.Understandably, the mechanism realizing the carrying of die station 1 has a variety of, such as, dolly arranges the manipulator etc. that captures die station 1, but one or more jacking carrying mechanism 4 is set in the utility model on dolly for preferred embodiment, the benefit of jacking carrying mechanism 4 is that structure is simple, and easy to operate, safety factor is high.
Consult Fig. 3, this jacking carrying mechanism 4 can comprise carrying frame 41, lengthwise rows travelling wheel 42, jacking cylinder 43 and actuating unit 44.
In certain embodiments, the Main Function of this carrying frame 41 is as carrying the strut member of die station 1 and realizing the carrier of carrying action.And this carrying frame 41 is arranged perpendicular to the first guide rail 2, understandably, because the weight of die station 1 self is comparatively large, this carrying frame 41 needs to adopt the strong material of load-carrying capacity to make, such as reinforcing bar, ironcasting etc.
In certain embodiments, the Main Function of this lengthwise rows travelling wheel 42 is make this transporting supports stretch out moving trolley 3 and/or this transporting supports is regained walking.The two ends of this carrying frame 41 are all provided with one group of lengthwise rows travelling wheel 42.Often the width of group lengthwise rows travelling wheel 42 is more than or equal to the gap between the both sides of this first guide rail 2 and operation position and maintenance station.Understandably, the benefit arranging two groups of lengthwise rows travelling wheels 42 is, when one group of lengthwise rows travelling wheel 42 of the front end of this transporting supports slides into unsettled above gap, whole transporting supports can be supported by of the rear end of this transporting supports group lengthwise rows travelling wheel 42, correspondingly, when one group of lengthwise rows travelling wheel 42 of the rear end of this transporting supports slides into unsettled above gap, whole transporting supports can be supported by of the front end of this transporting supports group lengthwise rows travelling wheel 42.The benefit of such design is effectively to avoid transporting supports to be stuck in situation gap stopping action, thus ensure that the work efficiency of whole moving trolley 3.
Understandably, often organize lengthwise rows travelling wheel 42 and can comprise a pair road wheel or multipair road wheel, when only including a pair road wheel, the width of this pair road wheel will be more than or equal to the gap between the both sides of this first guide rail 2 and operation position and maintenance station.The wheel hub of such road wheel is comparatively large, and processing gets up not have the processing of gauge member so convenient, and the larger words of wheel hub also can raise the height of whole transporting supports, add die station 1 and place unstable risk.
Therefore, this lengthwise rows travelling wheel 42 of often organizing in embodiments more of the present utility model preferably includes the two pairs of road wheels arranged along the longitudinal direction.Spacing between the wheel shaft of these two pairs of road wheels is more than or equal to the both sides of this first guide rail 2 and the gap of operation position and maintenance station.
In certain embodiments, the Main Function of this jacking cylinder 43 is jacking die station 1, and this jacking cylinder 43 is at least two, is fixedly mounted on the two ends of this carrying frame 41 respectively.Understandably, jacking cylinder etc. can also be adopted to carry out this jacking cylinder 43 alternative, as long as the device that namely can be used for jacking die station 1 is all in protection domain of the present utility model.
Further, this jacking carrying mechanism 4 also comprises the lifting beam be connected with this jacking cylinder 43 or jacking cylinder.During this die station 1 of jacking, this lifting beam contacts with the bottom of this die station 1 and connects.Understandably, lifting beam can also adopt common bogey, such as, and Lifting bench or jacking seat etc.
In certain embodiments, the Main Function of this actuating unit 44 is to provide reciprocating power for this carrying frame 41.This actuating unit 44 can comprise reciprocating propulsion cylinder or reciprocating propelling cylinder, and this reciprocating propulsion cylinder or reciprocating propelling cylinder are arranged in this carrying frame 41, drives this carrying frame 41 to move reciprocatingly.
To sum up, first guide rail 2 is arranged between operation position and maintenance station, moving trolley 3 slidably reciprocates on the first guide rail 2, and moving trolley 3 is also provided with jacking carrying mechanism 4, thus achieves and drive this movement of die station 1 between each station by this moving trolley 3.In addition, this PC component production system also can be included in the detent mechanism positioned when this at least one moving trolley 3 moves to desired location.
In certain embodiments, this detent mechanism comprises at least one registration device be arranged on this moving trolley 3 and at least one positioning groove 47 matched with this at least one registration device being separately positioned on operation position and maintenance station place.
Further, each this registration device comprises telescopic cylinder 45 and is connected on the piston rod of this telescopic cylinder 45 for inserting the locating dowel pin 46 in this positioning groove 47.Understandably, the mode that registration device matches with positioning groove 47 can also have other mode a variety of, and such as grab coordinates, bayonet fitting or screw thread fit etc.
Further, after employing above-mentioned detent mechanism, can so that the design of control system of PC component production system in the utility model, no matter be adopt the mode of Mechanical course or the mode of conputer controlled to realize precision maneuver and the walking order of moving trolley 3, this detent mechanism can both bring convenient and convenient greatly, namely next step operation can just be carried out after only having contraposition accurately, efficiently avoid maloperation, thus improve the production efficiency of whole PC component production system, also convenient operation more while saving manpower, be conducive to application and the popularization of whole PC component production system.
In certain embodiments, operation position comprises Mo Neibu muscle station 5, filling concrete station 6, upset demoulding station 7 etc.Maintenance station comprises curing kilns 8 etc.Each station can be divided into multistage operations station, and pulley or belt can also be directly set between the operation position of the superior and the subordinate to transmit die station 1.Usually; operation position and maintenance station are separately positioned on the both sides of the first guide rail; and the position of operation position and maintenance station reasonably can also convert according to the environment of factory building; and according to length and the bearing of trend of the first guide rail; the quantity of operation position and maintenance station also can increase and decrease accordingly, and namely operation position, maintenance station and the various of this first guide rail combinationally use mode all in protection domain of the present utility model.
Further, this Mo Neibu muscle station 5, this filling concrete station 6, this upset demoulding station 7 and this curing kilns 8 include the second guide rail moved back and forth for this carrying frame 41, this second guide rail and this first guide rail 2 perpendicular.The Main Function of the second guide rail is to carry out spacing to carrying frame 41, thus makes the jacking position of carrying frame 41 accurate, avoids occurring that top is askew or pushes up the phenomenon of inclined die station 1.
Further, in the production of PC component, after casting and compacting of concrete completes, needs carry out maintenance under suitable temperature and humidity condition, to form the qualified preformed part of intensity.Maintenance at present to preformed part, adopts curing kilns 8 to realize.Be provided with in curing kilns 8 of the present utility model for carrying the multiple maintenance die holders treating foster preformed part.Further, the plurality of maintenance die holder is arrangement in parallel in same plane.
PC component production system in the utility model also can comprise the moving trolley 3 of more than two or two, is connected between each this moving trolley 3 by link rod.Understandably, the action of the moving trolley 3 connected by link rod is consistent, thus many moving trolleys 3 just can drive multiple die station 1 to move back and forth in operation position and maintainer interdigit once, further increasing production efficiency.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various change, combination and change.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within right of the present utility model.

Claims (10)

1. S. A. fixes a die station PC component production system, comprises die station (1), and places operation position and the maintenance station of described die station (1);
It is characterized in that, described PC component production system also comprise the first guide rail (2), along described first guide rail (2) arrange movably in order to realize at least one the moving trolley (3) that described die station (1) moves back and forth between described operation position and described maintenance station; Each described moving trolley (3) comprises the jacking carrying mechanism (4) for carrying described die station (1).
2. PC component production system according to claim 1, is characterized in that, described PC component production system is also included in the detent mechanism positioned when described at least one moving trolley (3) moves to desired location;
Described detent mechanism comprises and is arranged at least one registration device on described moving trolley (3) and is separately positioned at least one positioning groove (47) described operation position and described maintenance station place matched with at least one registration device described;
Registration device described in each comprises telescopic cylinder (45) and is connected on the piston rod of described telescopic cylinder (45) for inserting the locating dowel pin (46) in described positioning groove (47).
3. PC component production system according to claim 1, it is characterized in that, described jacking carrying mechanism (4) comprises the carrying frame (41) arranged perpendicular to described first guide rail (2), and is arranged on two groups of lengthwise rows travelling wheels (42) at two ends of described carrying frame (41) respectively;
The width often organizing lengthwise rows travelling wheel (42) is more than or equal to the described both sides of the first guide rail (2) and the gap between described operation position and maintenance station.
4. PC component production system according to claim 3, is characterized in that, often organizes described lengthwise rows travelling wheel (42) and comprises the two pairs of road wheels arranged along the longitudinal direction;
Spacing between the wheel shaft of described two pairs of road wheels is more than or equal to the described both sides of the first guide rail (2) and the gap between described operation position and maintenance station.
5. PC component production system according to claim 3, is characterized in that, described operation position and described maintenance station include the second guide rail moved back and forth for described carrying frame (41), described second guide rail and described first guide rail (2) perpendicular.
6. PC component production system according to claim 3, is characterized in that, described jacking carrying mechanism (4) also comprise at least two be fixedly mounted on respectively the two ends of described carrying frame (41), the jacking cylinder (43) of die station (1) described in jacking.
7. PC component production system according to claim 6, is characterized in that, described jacking carrying mechanism (4) also comprises the lifting beam be connected with described jacking cylinder (43); Time die station described in jacking (1), described lifting beam contacts with the bottom of described die station (1) and connects.
8. PC component production system according to claim 1, is characterized in that, described maintenance station and described operation position are disposed on the both sides of described first guide rail;
Described maintenance station is the curing kilns (8) being arranged on described first guide rail side, is provided with for carrying the multiple maintenance die holders treating foster preformed part in described curing kilns (8); Described multiple maintenance die holder is arrangement in parallel in same plane;
Described operation position comprise described first guide rail opposite side is set Mo Neibu muscle station (5), filling concrete station (6) and upset demoulding station (7).
9. the PC component production system according to any one of claim 3 to 8, is characterized in that, described jacking carrying mechanism (4) also comprises for described carrying frame (41) provides the actuating unit (44) of reciprocating power;
Described actuating unit (44) comprise be arranged on that described carrying frame (41) is upper, the reciprocating propulsion cylinder that drives described carrying frame (41) to move reciprocatingly or reciprocating propelling cylinder.
10. PC component production system according to claim 1, is characterized in that, described PC component production system comprises the moving trolley (3) of more than two or two, is connected between each described moving trolley (3) by link rod.
CN201420437188.1U 2014-08-04 2014-08-04 A kind of S. A. fixes die station PC component production system Active CN204057191U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104192554A (en) * 2014-08-04 2014-12-10 彭译萱 Semi-automatic fixed die table PC component production system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104192554A (en) * 2014-08-04 2014-12-10 彭译萱 Semi-automatic fixed die table PC component production system

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