CN204054531U - Be applied to the manipulator of injection machine - Google Patents

Be applied to the manipulator of injection machine Download PDF

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Publication number
CN204054531U
CN204054531U CN201420355984.0U CN201420355984U CN204054531U CN 204054531 U CN204054531 U CN 204054531U CN 201420355984 U CN201420355984 U CN 201420355984U CN 204054531 U CN204054531 U CN 204054531U
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Prior art keywords
movable plate
axis
linear slide
slide rail
crossbeam
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CN201420355984.0U
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Chinese (zh)
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吴丰礼
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Guangdong Topstar Technology Co Ltd
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Guangdong Topstar Technology Co Ltd
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Abstract

The utility model relates to manipulator technical field, particularly relate to the manipulator being applied to injection machine, comprise crossbeam, the top of crossbeam is provided with the first movable plate, crossbeam is provided with the X-axis transmission mechanism of driving first movable plate along X-direction movement, first movable plate is provided with mobile arm, the side of mobile arm is provided with the second movable plate, mobile arm is provided with the Y-axis transmission mechanism of driving second movable plate along Y direction movement, second movable plate is provided with Z-axis transmission mechanism, Z-axis transmission mechanism drives and is connected with clamping device, described X-axis transmission mechanism comprises X-axis linear slide rail, X-axis linear slide rail upward level is installed on described crossbeam, first movable plate is connected with this X-axis linear slide rail, described Y-axis transmission mechanism comprises Y-axis linear slide rail, and Y-axis linear slide rail is installed on described mobile arm towards side level, and the second movable plate is connected with this Y-axis linear slide rail.The utility model mobile accuracy is high, stable and reliable operation.

Description

Be applied to the manipulator of injection machine
Technical field
The utility model relates to manipulator technical field, particularly relates to the manipulator being applied to injection machine.
Background technology
Along with the development of computer and automatic technology, manipulator is generally applied in the industrial production, is used for replacing manual operation.In existing injection molding art, the effect of manipulator of injection machine is taken out in mould by the product of injection formed, saves human and material resources, thus can increase production capacity, reduce costs; And along with the development of manipulator technology, the requirement of industry to manipulator is also more and more higher, the action of manipulator needs to reach very high precision, and will stablize in running, reliably.The existing manipulator being applied to injection machine, along with long use, there is unstable phenomenon in the operation of its each transmission mechanism, easily unbalance unstability is there is in moving process, after all be manipulator is not improved, the design of each transmission mechanism is improved, mounting means all adopts traditional pattern, namely the linear slide rail of each transmission mechanism is arranged all upward, the each workpiece in company with slide block movement is caused easily to there will be unbalance unstability, and then causing the operating accuracy of whole manipulator to decline, work quality is unstable.
Utility model content
The purpose of this utility model is to provide a kind of position design of each transmission mechanism reasonable for the deficiencies in the prior art, the manipulator being applied to injection machine of stable and reliable operation.
For achieving the above object, a kind of manipulator being applied to injection machine of the present utility model, comprise crossbeam, the top of crossbeam is provided with the first movable plate, crossbeam is provided with the X-axis transmission mechanism of driving first movable plate along X-direction movement, first movable plate is provided with mobile arm, the side of mobile arm is provided with the second movable plate, mobile arm is provided with the Y-axis transmission mechanism of driving second movable plate along Y direction movement, second movable plate is provided with Z-axis transmission mechanism, Z-axis transmission mechanism drives and is connected with clamping device, described X-axis transmission mechanism comprises X-axis linear slide rail, X-axis linear slide rail upward level is installed on described crossbeam, first movable plate is connected with this X-axis linear slide rail, described Y-axis transmission mechanism comprises Y-axis linear slide rail, and Y-axis linear slide rail is installed on described mobile arm towards side level, and the second movable plate is connected with this Y-axis linear slide rail.
Wherein, the length of described crossbeam is 2m-2.5m.
Wherein, the length of described mobile arm is 1m-1.5m.
Wherein, described second movable plate comprises principal arm movable plate and auxiliary movable plate, and principal arm movable plate is provided with principal arm, and auxiliary movable plate is provided with auxiliary; Described clamping device comprises cylinder suction tray and mouth of a river clamp, and cylinder suction tray is arranged at the bottom of principal arm, and mouth of a river clamp is arranged at the bottom of auxiliary, and Z-axis transmission mechanism drives cylinder suction tray and mouth of a river clamp along Z axis vertical movement up and down respectively.
Wherein, described cylinder suction tray comprises cylinder, vacuum cup and turning wheel, and cylinder is installed on the bottom of principal arm, and turning wheel is connected with the piston rod end of cylinder, and vacuum cup connects in turning wheel.
Wherein, described X-axis transmission mechanism also comprises motor, driving wheel, driven pulley and Timing Belt, and driving wheel and driven pulley are installed on the both sides of crossbeam respectively, and the main shaft of motor drives with driving wheel and is connected, Timing Belt is set around driving wheel and driven pulley, and the slide block of X-axis linear slide rail is fixedly connected with Timing Belt.
Wherein, described X-axis linear slide rail has two groups, and two groups of linear slide rails are parallel is installed on crossbeam, between Timing Belt displacement two groups of linear slide rails.
Wherein, the bottom of described crossbeam is fixedly connected with beam base.
The beneficial effects of the utility model: a kind of manipulator being applied to injection machine of the present utility model, wherein, crossbeam is the major support members that movement walked crosswise by whole manipulator, it needs the gravity of the miscellaneous part born except crossbeam, therefore by the X-axis linear slide rail of X-axis transmission mechanism upward level be installed on crossbeam, can guarantee that the miscellaneous part be connected with X-axis linear slide rail can not come off in the guide rail of this X-axis linear slide rail, ensure manipulator normal X-axis traversing; And the Y-axis linear slide rail main support being installed on the Y-axis transmission mechanism of mobile arm carries out the parts of Z axis motion; the pressure that obvious Y-axis linear slide rail bears can be smaller; therefore; be installed on mobile arm by Y-axis linear slide rail towards side level, this kind of linear slide rail mounting means can guarantee that the movement of slide block is more steady.A kind of manipulator being applied to injection machine of the present utility model, the position design of each transmission mechanism is reasonable, can avoid occurring unbalance unstable phenomenon, guarantee that mobile accuracy is high, run more reliable and more stable in running.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model.
Fig. 2 is another perspective view of the present utility model.
Fig. 3 is front view of the present utility model.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the right view of Fig. 3.
Reference numeral comprises:
10-crossbeam 11-the first movable plate, 12-beam base
20-X-axis transmission mechanism, 21-X-axis linear slide rail, 22-motor
23-Timing Belt, 30-mobile arm 31-the second movable plate
40-Y-axis transmission mechanism, 41-Y-axis linear slide rail, 50-Z-axis transmission mechanism
60-clamping device, 61-cylinder suction tray, 62-mouth of a river clamp
311-principal arm movable plate, 312-auxiliary movable plate, 313-principal arm
314-auxiliary, 611-cylinder, 612-vacuum cup
613-turning wheel.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail.
As shown in Figures 1 to 5, a kind of manipulator being applied to injection machine of the present utility model, comprise crossbeam 10, the top of crossbeam 10 is provided with the first movable plate 11, crossbeam 10 is provided with the X-axis transmission mechanism 20 of driving first movable plate 11 along X-direction movement, first movable plate 11 is provided with mobile arm 30, the side of mobile arm 30 is provided with the second movable plate 31, mobile arm 30 is provided with the Y-axis transmission mechanism 40 of driving second movable plate 31 along Y direction movement, second movable plate 31 is provided with Z-axis transmission mechanism 50, Z-axis transmission mechanism 50 drives and is connected with clamping device 60, described X-axis transmission mechanism 20 comprises X-axis linear slide rail 21, X-axis linear slide rail upward level is installed on described crossbeam 10, first movable plate 11 is connected with this X-axis linear slide rail 21, described Y-axis transmission mechanism 40 comprises Y-axis linear slide rail 41, and Y-axis linear slide rail 41 is installed on described mobile arm 30, second movable plate 31 towards side level and is connected with this Y-axis linear slide rail 41.
Concrete, crossbeam 10 is the major support members that movement walked crosswise by whole manipulator, it needs the gravity of the miscellaneous part born except crossbeam 10, therefore by the X-axis linear slide rail 21 of X-axis transmission mechanism 20 upward level be installed on crossbeam 10, can guarantee that the miscellaneous part be connected with X-axis linear slide rail 21 can not come off in the guide rail of this X-axis linear slide rail 21, ensure manipulator normal X-axis traversing; And Y-axis linear slide rail 41 main support being installed on the Y-axis transmission mechanism 40 of mobile arm 30 carries out the parts of Z axis motion; the pressure that obvious Y-axis linear slide rail 41 bears can be smaller; therefore; be installed on mobile arm 30 by Y-axis linear slide rail 41 towards side level, this kind of linear slide rail mounting means can guarantee that the movement of slide block is more steady.
In the present embodiment, the length of described crossbeam 10 is 2m, 2.1m, 2.2m, 2.3m, 2.4m or 2.5m; Wherein, the longest 2.5m that reaches of length of crossbeam 10, namely guarantee that realization control clamping device 60 reaches 3.0m along the shift motion of X-axis, meet injection machine and carry out gripping operation to most moulding, applied widely, result of use is good.
In the present embodiment, the length of described mobile arm 30 is 1m-1.5m, and the length namely moving arm 30 can be designed as 1m, 1.1m, 1.2m, 1.3m, 1.4m or 1.5m; Wherein, the longest 1.5m that reaches of length of mobile arm 30, namely guarantees that realization control clamping device 60 reaches 1.5m along the shift motion of Y-axis; In addition, for guaranteeing that the first Mobile base drives mobile arm 30 to ensure that balance is good in the process of crossbeam 10 movement, avoid because arm body is long and occur unstability, the length of mobile arm 30 is less than the length of crossbeam 10 by design, namely can guarantee that mobile arm 30 drives stable in the process of clamping device 60 movement on crossbeam 10, efficient, meet injection machine further and carry out gripping operation to most moulding, applied widely, result of use is good.
In the present embodiment, described second movable plate 31 comprises principal arm movable plate 311 and auxiliary movable plate 312, and principal arm movable plate 311 is provided with principal arm 313, and auxiliary movable plate 312 is provided with auxiliary 314; Described clamping device 60 comprises cylinder suction tray 61 and mouth of a river clamp 62, cylinder suction tray 61 is arranged at the bottom of principal arm 313, mouth of a river clamp 62 is arranged at the bottom of auxiliary 314, and Z-axis transmission mechanism 50 drives cylinder suction tray 61 and mouth of a river clamp 62 along Z axis vertical movement up and down respectively.Concrete, Z-axis transmission mechanism drives principal arm 313 to carry out vertical up and down movement with auxiliary 314, principal arm 313 and auxiliary 314 are with dynamic air cylinder suction tray 61 and mouth of a river clamp 62 along Z axis vertical movement up and down respectively, wherein, mouth of a river clamp 62 can be used for clamping mold injection part, cylinder suction tray 61 can adsorb injection machine, then by manipulator, this moulding is delivered to the position of setting.
In the present embodiment, described cylinder suction tray 61 comprises cylinder 611, vacuum cup 612 and turning wheel 613, and cylinder 611 is installed on the bottom of principal arm 313, and turning wheel 613 is connected with the piston rod end of cylinder 611, and vacuum cup 612 connects in turning wheel 613.Concrete, cylinder 611 drives turning wheel 613 to overturn, and turning wheel 613 drives vacuum cup 612 to overturn again, and regulate the angle of vacuum cup 612 to adsorb moulding as required, vacuum cup 612 can be connected with the vacuum generator in the external world.
In the present embodiment, described X-axis transmission mechanism 20 also comprises motor 22, driving wheel, driven pulley and Timing Belt 23, driving wheel and driven pulley are installed on the both sides of crossbeam 10 respectively, the main shaft of motor 22 drives with driving wheel and is connected, Timing Belt 23 is set around driving wheel and driven pulley, and the slide block of X-axis linear slide rail 21 is fixedly connected with Timing Belt 23.Concrete, during work, the main axis of motor 22 also drives the driving wheel be connected with its driving to rotate, now, the Timing Belt 23 being set around driving wheel and driven pulley rotates, and Timing Belt 23 drives the slide rail of the linear slide rail be fixedly connected with it with the guide rail of linear slide rail for leading along X-axis slippage, slide block drives the first Mobile base to move along X-axis again, and then realize driving clamping device 60 to move along X-axis, thus clamp moulding by clamping device 60 and move in X-direction, mobile fast efficient.
Further, Y-axis transmission mechanism 40 of the present utility model is similar to X-axis transmission mechanism 20 with Z-axis transmission mechanism, it has the parts such as motor, driving wheel, driven pulley, Timing Belt and linear slide rail equally, its operation principle is the same with X-axis transmission mechanism 20, the technique effect realized is similar to X-axis transmission mechanism 20, difference is that set-up mode is installed along Y-axis and Z-direction according to installation situation, is no longer described in detail at this.
In the present embodiment, described linear slide rail has two groups, two groups of linear slide rails are parallel is installed on crossbeam 10, between Timing Belt 23 displacement two groups of linear slide rails, wherein, X-axis transmission mechanism adopts the setting of two groups of linear slide rails, and the X-axis can guaranteeing to control mobile arm 30 moves more steady, and left and right does not occur unbalance; In addition, Timing Belt 23 is arranged in crossbeam 10, namely plays a protective role by crossbeam 10 pairs of Timing Belts 23, avoids Timing Belt 23 to expose, reduce the possibility that this Timing Belt 23 breaks down, and improves the continuity that manipulator runs.
In the present embodiment, the bottom of described crossbeam 10 is fixedly connected with beam base 12.Can arrange control cabinet in beam base 12 to control whole manipulator, beam base 12 can be connected with injection machine, thus realizes whole manipulator to be installed on injection machine.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims (8)

1. be applied to the manipulator of injection machine, comprise crossbeam (10), the top of crossbeam (10) is provided with the first movable plate (11), crossbeam (10) is provided with the X-axis transmission mechanism (20) of driving first movable plate (11) along X-direction movement, first movable plate (11) is provided with mobile arm (30), the side of mobile arm (30) is provided with the second movable plate (31), mobile arm (30) is provided with the Y-axis transmission mechanism (40) of driving second movable plate (31) along Y direction movement, second movable plate (31) is provided with Z-axis transmission mechanism (50), Z-axis transmission mechanism (50) drives and is connected with clamping device (60), it is characterized in that: described X-axis transmission mechanism (20) comprises X-axis linear slide rail (21), X-axis linear slide rail upward level is installed on described crossbeam (10), first movable plate (11) is connected with this X-axis linear slide rail (21), described Y-axis transmission mechanism (40) comprises Y-axis linear slide rail (41), and Y-axis linear slide rail (41) is installed on described mobile arm (30) towards side level, and the second movable plate (31) is connected with this Y-axis linear slide rail (41).
2. the manipulator being applied to injection machine according to claim 1, is characterized in that: the length of described crossbeam (10) is 2m-2.5m.
3. the manipulator being applied to injection machine according to claim 1, is characterized in that: the length of described mobile arm (30) is 1m-1.5m.
4. the manipulator being applied to injection machine according to claim 1, it is characterized in that: described second movable plate (31) comprises principal arm movable plate (311) and auxiliary movable plate (312), principal arm movable plate (311) is provided with principal arm (313), and auxiliary movable plate (312) is provided with auxiliary (314); Described clamping device (60) comprises cylinder suction tray (61) and mouth of a river clamp (62), cylinder suction tray (61) is arranged at the bottom of principal arm (313), mouth of a river clamp (62) is arranged at the bottom of auxiliary (314), and Z-axis transmission mechanism (50) drives cylinder suction tray (61) and mouth of a river clamp (62) along Z axis vertical movement up and down respectively.
5. the manipulator being applied to injection machine according to claim 4, it is characterized in that: described cylinder suction tray (61) comprises cylinder (611), vacuum cup (612) and turning wheel (613), cylinder (611) is installed on the bottom of principal arm (313), turning wheel (613) is connected with the piston rod end of cylinder (611), and vacuum cup (612) connects in turning wheel (613).
6. the manipulator being applied to injection machine according to claim 1, it is characterized in that: described X-axis transmission mechanism (20) also comprises motor (22), driving wheel, driven pulley and Timing Belt (23), driving wheel and driven pulley are installed on the both sides of crossbeam (10) respectively, the main shaft of motor (22) drives with driving wheel and is connected, Timing Belt (23) is set around driving wheel and driven pulley, and the slide block of X-axis linear slide rail (21) is fixedly connected with Timing Belt (23).
7. the manipulator being applied to injection machine according to claim 6, is characterized in that: described X-axis linear slide rail (21) has two groups, and two groups of linear slide rails are parallel is installed on crossbeam (10), between Timing Belt (23) displacement two groups of linear slide rails.
8. the manipulator being applied to injection machine according to claim 1, is characterized in that: the bottom of described crossbeam (10) is fixedly connected with beam base (12).
CN201420355984.0U 2014-06-30 2014-06-30 Be applied to the manipulator of injection machine Active CN204054531U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105619436A (en) * 2016-04-12 2016-06-01 广东拓斯达科技股份有限公司 T-shaped manipulator
CN105690367A (en) * 2016-04-12 2016-06-22 广东拓斯达科技股份有限公司 Multi-axle manipulator
CN105710896A (en) * 2016-04-25 2016-06-29 广东拓斯达科技股份有限公司 Fine tuning parallel guiderail
CN105856209A (en) * 2016-06-18 2016-08-17 彭道兴 Manipulator arm for injection molding machines or die casting machines and manipulator
CN106042267A (en) * 2016-07-20 2016-10-26 江门市蓬江区联诚达科技发展有限公司 Vertical type loading and taking robot and operation method thereof
CN106424420A (en) * 2016-11-16 2017-02-22 广东志高空调有限公司 Three-working-position punching machine sheet metal part transplanting equipment
CN108973051A (en) * 2018-06-27 2018-12-11 安徽台达塑胶科技有限公司 A kind of full-automatic injection molding machine of cooperative mechanical hand operation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105619436A (en) * 2016-04-12 2016-06-01 广东拓斯达科技股份有限公司 T-shaped manipulator
CN105690367A (en) * 2016-04-12 2016-06-22 广东拓斯达科技股份有限公司 Multi-axle manipulator
CN105710896A (en) * 2016-04-25 2016-06-29 广东拓斯达科技股份有限公司 Fine tuning parallel guiderail
CN105856209A (en) * 2016-06-18 2016-08-17 彭道兴 Manipulator arm for injection molding machines or die casting machines and manipulator
CN106042267A (en) * 2016-07-20 2016-10-26 江门市蓬江区联诚达科技发展有限公司 Vertical type loading and taking robot and operation method thereof
CN106424420A (en) * 2016-11-16 2017-02-22 广东志高空调有限公司 Three-working-position punching machine sheet metal part transplanting equipment
CN108973051A (en) * 2018-06-27 2018-12-11 安徽台达塑胶科技有限公司 A kind of full-automatic injection molding machine of cooperative mechanical hand operation

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