CN204053534U - For the bracing or strutting arrangement of oblique lathe bed type lathe in machining thin and long shafts part - Google Patents
For the bracing or strutting arrangement of oblique lathe bed type lathe in machining thin and long shafts part Download PDFInfo
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- CN204053534U CN204053534U CN201420466237.4U CN201420466237U CN204053534U CN 204053534 U CN204053534 U CN 204053534U CN 201420466237 U CN201420466237 U CN 201420466237U CN 204053534 U CN204053534 U CN 204053534U
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- 230000008093 supporting effect Effects 0.000 claims abstract description 41
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- 230000004323 axial length Effects 0.000 abstract description 2
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Abstract
本实用新型提供用于斜床身式数控车床加工细长轴类零件的支撑装置,包括固定架、支撑杆和滑座,所述支撑杆与所述固定架的底部间隙配合,所述滑座与所述支撑杆间隙配合并可沿所述支撑杆的径向滑动,所述滑座上设置有与所述支撑杆垂直的调节螺杆,所述调节螺杆的顶端设置有用于支撑工件的支撑部,所述固定架的顶部固接有活顶尖,所述活顶尖的对侧设置有用于夹持工件的三爪卡盘。利用三爪卡盘和活顶尖夹持工件,且在工件的径向设置支撑部,保证了工件在车削过程中的刚性;调节支撑杆的使用长度,可适应不同轴长的工件;调整调节螺杆的高度,可适应不同直径的工件;该装置架构简单,使用方便,调整灵活。
The utility model provides a supporting device for processing slender shaft parts on a slanted bed type numerical control lathe, comprising a fixed frame, a supporting rod and a sliding seat, the supporting rod is matched with the bottom of the fixed frame, and the sliding seat It fits with the support rod in clearance and can slide along the radial direction of the support rod. The sliding seat is provided with an adjustment screw perpendicular to the support rod, and the top end of the adjustment screw is provided with a support part for supporting the workpiece. , the top of the fixed frame is affixed with a live center, and the opposite side of the live center is provided with a three-jaw chuck for clamping the workpiece. The workpiece is clamped by the three-jaw chuck and the live center, and the support part is set in the radial direction of the workpiece to ensure the rigidity of the workpiece during the turning process; the use length of the support rod can be adjusted to adapt to workpieces with different axial lengths; adjustment and adjustment The height of the screw can be adapted to workpieces of different diameters; the structure of the device is simple, easy to use, and flexible to adjust.
Description
技术领域technical field
本实用新型属于切削加工装置领域,尤其是涉及一种支撑装置。The utility model belongs to the field of cutting processing devices, in particular to a supporting device.
背景技术Background technique
细长轴类零件的长径比超出20:1,其过长的轴长导致其刚性不足,车削加工困难,在车削过程中受切削力作用易产生让刀现象,使工件产生弯曲变形,并在车削时易产生振动,从而影响工件加工质量。在普通手动车床和平床身式数控车床上加工细长轴时,常使用中心架、跟刀架等进行辅助加工。将它们固定在车床导轨或拖板箱上,利用它们的支撑爪来扶持工件表面,以提高工件刚性,减少工件在加工过程中的弯曲变形。而现有的斜床身式数控车床,因机床结构限制,机床导轨全封闭等原因,使得该类数控车床无法安装中心架或跟刀架来进行细长轴的车削加工。本实用新型就是针对斜床身式数控车床的这一特点设计的一套辅助支撑装置。The length-to-diameter ratio of slender shaft parts exceeds 20:1, and its excessively long shaft length leads to insufficient rigidity and difficulty in turning. In the turning process, it is easy to produce the phenomenon of tool give-up under the action of cutting force, causing the workpiece to bend and deform, and It is easy to generate vibration during turning, which affects the processing quality of the workpiece. When processing slender shafts on ordinary manual lathes and flat-bed CNC lathes, steady rests and tool rests are often used for auxiliary processing. Fix them on the lathe guide rail or pallet box, and use their supporting claws to support the surface of the workpiece to improve the rigidity of the workpiece and reduce the bending deformation of the workpiece during processing. However, the existing slanted bed type CNC lathes, due to structural limitations of the machine tools and fully enclosed guide rails of the machine tools, make it impossible to install a steady rest or a follower tool rest on this type of CNC lathes for turning of the slender axis. The utility model is exactly a set of auxiliary supporting device designed for this characteristic of the inclined bed type numerical control lathe.
发明内容Contents of the invention
本实用新型要解决的问题是提供一种用于斜床身式数控车床加工细长轴类零件的支撑装置,避免其在车削过程中发生弯曲变形,并提高车削精度。The problem to be solved by the utility model is to provide a support device for processing slender shaft parts with a slanted bed CNC lathe, so as to avoid bending deformation during the turning process and improve the turning precision.
为解决上述技术问题,本实用新型采用的技术方案是:用于斜床身式数控车床加工细长轴类零件的支撑装置,包括固定架、支撑杆和滑座,所述支撑杆与所述固定架的底部间隙配合,所述滑座与所述支撑杆间隙配合并可沿所述支撑杆的径向滑动,所述滑座上设置有与所述支撑杆垂直的调节螺杆,所述调节螺杆的顶端设置有用于支撑工件的支撑部,所述固定架的顶部固接有活顶尖,所述活顶尖的对侧设置有用于夹持工件的三爪卡盘,所述活顶尖和所述三爪卡盘同轴且其轴线与所述支撑杆平行。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a supporting device for processing slender shaft parts on a slanted bed type CNC lathe, including a fixed frame, a supporting rod and a sliding seat, and the supporting rod and the described The bottom of the fixed frame is in clearance fit, and the sliding seat is in clearance fit with the support rod and can slide in the radial direction of the support rod. The sliding seat is provided with an adjustment screw perpendicular to the support rod, and the adjustment The top of the screw rod is provided with a supporting part for supporting the workpiece, the top of the fixed frame is fixed with a live center, and the opposite side of the live center is provided with a three-jaw chuck for clamping the workpiece, the live center and the The three-jaw chuck is coaxial and its axis is parallel to the support rod.
其中,支撑杆和固定架的配合间隙为0.01mm~0.03mm,二者通过紧固螺栓锁紧。通过支撑杆的滑动,可实现其实际使用长度的调节,以适应不同轴长的零件。Wherein, the matching gap between the support rod and the fixing frame is 0.01 mm to 0.03 mm, and the two are locked by fastening bolts. Through the sliding of the support rod, the adjustment of its actual use length can be realized, so as to adapt to parts with different shaft lengths.
其中,所述支撑部包括滚轮支架及两个或两个以上的滚轮,所述滚轮支架固定于所述调节螺杆的顶端,所述滚轮通过轴承连接于所述滚轮支架的顶部,滚轮与工件的外圆周面相切。滚轮不仅起到支撑的作用,且可随工件一起转动,不会妨碍车削过程中工件的自转。Wherein, the support part includes a roller bracket and two or more than two rollers, the roller bracket is fixed on the top of the adjusting screw, the roller is connected to the top of the roller bracket through a bearing, and the roller and the workpiece Tangent to the outer circumference. The roller not only plays the role of support, but also can rotate together with the workpiece, and will not hinder the rotation of the workpiece during the turning process.
进一步,支撑杆上设置有多个滑座,每个滑座上均安装有调节螺杆和支撑部,所述滑座和所述支撑杆通过锁紧螺栓锁紧。多个滑座及支撑部的组合可实现工件的多点支撑,进一步保证了工件车削过程中的刚性及车削精度。Further, a plurality of sliding seats are provided on the supporting rod, each of which is equipped with an adjusting screw and a supporting part, and the sliding seats and the supporting rod are locked by locking bolts. The combination of multiple sliding seats and supporting parts can realize multi-point support of the workpiece, further ensuring the rigidity and turning accuracy of the workpiece during turning.
其中,所述滑座上设置有与所述调节螺杆间隙配合的孔,所述调节螺杆可在孔中上下移动,二者通过锁紧螺栓锁紧。通过控制调节螺杆的高度可实现对不同直径的工件的支撑。Wherein, the sliding seat is provided with a hole that is in clearance fit with the adjusting screw, and the adjusting screw can move up and down in the hole, and the two are locked by a locking bolt. Support for workpieces with different diameters can be achieved by controlling the height of the adjusting screw.
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
1、利用三爪卡盘和活顶尖夹持工件,且在工件的径向设置支撑部,保证了工件在车削过程中的刚性,避免其弯曲变形;1. The workpiece is clamped by the three-jaw chuck and the live center, and the supporting part is set in the radial direction of the workpiece, which ensures the rigidity of the workpiece during the turning process and avoids its bending deformation;
2、支撑杆的使用长度可调,从而可适应不同轴长的工件,适用的轴长范围为50mm~400mm。2. The use length of the support rod is adjustable, so that it can adapt to workpieces with different shaft lengths. The applicable shaft length ranges from 50mm to 400mm.
3、调节螺杆的高度可调,从而可适应不同直径的工件,适用的直径范围为Φ4mm~Φ30mm。3. The height of the adjusting screw is adjustable, so that it can adapt to workpieces with different diameters, and the applicable diameter range is Φ4mm~Φ30mm.
4、该装置具有架构简单,使用方便,调整灵活。4. The device has the advantages of simple structure, convenient use and flexible adjustment.
附图说明Description of drawings
图1是本实用新型的结构示意图Fig. 1 is a structural representation of the utility model
图2是图1的A-A剖视示意图Fig. 2 is a schematic sectional view of A-A of Fig. 1
图3是图2中的A部分放大图Figure 3 is an enlarged view of part A in Figure 2
图中:1-车刀;2-工件;3-活顶尖;4-固定架;5-尾座套筒;6-三爪卡盘;7-滚轮;8-滚轮支架;9-调节螺杆;10-支撑杆;11-滑座。In the figure: 1- turning tool; 2- workpiece; 3- live top; 4- fixed frame; 5- tailstock sleeve; 6- three-jaw chuck; 7- roller; 8- roller bracket; 9- adjusting screw; 10-support rod; 11-sliding seat.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施例做详细说明。Specific embodiments of the present utility model are described in detail below in conjunction with accompanying drawings.
如图1所示,用于斜床身式数控车床加工细长轴类零件的支撑装置,包括固定架4、支撑杆10和滑座11,所述支撑杆10与所述固定架4的底部间隙配合,所述滑座11与所述支撑杆10间隙配合并可沿所述支撑杆10的径向滑动,所述滑座11上设置有与所述支撑杆10垂直的调节螺杆9,所述调节螺杆9的顶端设置有用于支撑工件2的支撑部,所述固定架4的顶部固接有活顶尖3,所述活顶尖3的对侧设置有用于夹持工件2的三爪卡盘6,所述活顶尖3和所述三爪卡盘6同轴且其轴线与所述支撑杆10平行。As shown in Figure 1, the supporting device for machining slender shaft parts on an inclined bed type CNC lathe includes a fixed frame 4, a supporting rod 10 and a sliding seat 11, and the bottom of the supporting rod 10 and the fixed frame 4 Clearance fit, the sliding seat 11 is in clearance fit with the support rod 10 and can slide along the radial direction of the support rod 10, the sliding seat 11 is provided with an adjusting screw 9 perpendicular to the support rod 10, so The top of the adjusting screw 9 is provided with a supporting part for supporting the workpiece 2, the top of the fixed frame 4 is fixedly connected with a live center 3, and the opposite side of the live center 3 is provided with a three-jaw chuck for clamping the workpiece 2 6. The live center 3 is coaxial with the three-jaw chuck 6 and its axis is parallel to the support rod 10 .
支撑部可采用多种结构形式,只要能实现其对工件2的支撑作用并不影响工件2的自转即可,本实用新型提供了一种如图3所示的实施例:支撑部包括滚轮支架8及两个或两个以上的滚轮7,优选为两个滚轮7,所述滚轮支架8固定于所述调节螺杆9的顶端,所述滚轮7通过轴承连接于所述滚轮支架8的顶部,滚轮7与工件2的外圆周面相切。滚轮7不仅在车削加工过程中起到支撑的作用,且在工件2自转的过程中可被动转动,不会妨碍工件2的自转。The supporting part can adopt a variety of structural forms, as long as it can realize its supporting effect on the workpiece 2 without affecting the rotation of the workpiece 2, the utility model provides an embodiment as shown in Figure 3: the supporting part includes a roller bracket 8 and two or more than two rollers 7, preferably two rollers 7, the roller bracket 8 is fixed on the top of the adjusting screw 9, the roller 7 is connected to the top of the roller bracket 8 through a bearing, The roller 7 is tangent to the outer peripheral surface of the workpiece 2 . The roller 7 not only plays a supporting role in the turning process, but also can be passively rotated during the rotation of the workpiece 2 without hindering the rotation of the workpiece 2 .
本实用新型的一个实施例中,支撑杆10上设置有多个滑座11,每个滑座11上均安装有调节螺杆9和支撑部,滑座11和支撑杆10通过锁紧螺栓锁紧。对于轴长较长的零件可通过多个支撑部对零件上多个点进行支撑,保证零件车削的精度。In one embodiment of the present utility model, a plurality of sliding seats 11 are arranged on the supporting rod 10, and each sliding seat 11 is equipped with an adjusting screw 9 and a supporting part, and the sliding seat 11 and the supporting rod 10 are locked by locking bolts. . For parts with long axial length, multiple support parts can be used to support multiple points on the part to ensure the precision of part turning.
为了适应不同直径的细长轴类零件,本实用新型的一个实施例中,所述滑座11上设置有与所述调节螺杆9间隙配合的孔,所述调节螺杆9可在孔中上下移动,二者通过锁紧螺栓锁紧。针对大直径的零件,只需将调节螺杆9下调,至滚轮7接触工件正下部的外圆周面即可,而针对小直径的零件,则可下调所述调节螺杆0。通过控制调节螺杆0的位置可实现加工直径为Φ4mm~Φ30mm的零件。In order to adapt to slender shaft parts with different diameters, in one embodiment of the present utility model, the sliding seat 11 is provided with a hole that is in clearance fit with the adjusting screw 9, and the adjusting screw 9 can move up and down in the hole , the two are locked by locking bolts. For parts with large diameters, it is only necessary to lower the adjusting screw rod 9 until the roller 7 contacts the outer peripheral surface of the lower part of the workpiece, while for parts with small diameters, the adjusting screw rod 0 can be lowered. By controlling the position of the adjusting screw 0, it is possible to process parts with a diameter of Φ4mm~Φ30mm.
为了适应不同长度的细长轴类零件,本实用新型的一个实施例中,固定架4上设置有两个安装孔:其底部的安装孔用于安装支撑杆10,支撑杆10和固定架4间隙配合,配合间隙为0.01mm~0.03mm,二者通过紧固螺栓锁紧;其顶部的安装孔套设在机床的尾座套筒上,二者为0.01mm~0.03mm的间隙配合,活顶尖3固定在尾座套筒上,对于尾座上无套筒的机床可将活顶尖3的固定部分直接固定在固定架4上。In order to adapt to slender shaft parts of different lengths, in one embodiment of the present utility model, two mounting holes are arranged on the fixed frame 4: the mounting hole at the bottom is used for installing the support rod 10, and the support rod 10 and the fixed frame 4 Clearance fit, the fit clearance is 0.01mm~0.03mm, and the two are locked by fastening bolts; the mounting hole on the top is set on the tailstock sleeve of the machine tool, and the clearance fit between the two is 0.01mm~0.03mm. The top 3 is fixed on the tailstock sleeve, and the fixed part of the live top 3 can be directly fixed on the fixed frame 4 for a machine tool without a sleeve on the tailstock.
支撑杆10和固定架4可相对滑动。针对较长的零件,支撑杆10向固定架4的外侧拉出,并锁紧;而针对较短的零件,则可将支撑杆10推入固定架4的内侧,并锁紧,以节省空间。通过调整支撑杆10的位置可实现加工长度为50mm~400mm的零件。The support rod 10 and the fixed frame 4 can slide relatively. For longer parts, the support rod 10 is pulled out to the outside of the fixing frame 4 and locked; while for shorter parts, the support rod 10 can be pushed into the inside of the fixing frame 4 and locked to save space . Parts with a length of 50 mm to 400 mm can be processed by adjusting the position of the support rod 10 .
使用时,将工件2夹持于活顶尖3和三爪卡盘6之间,保持工件2与支撑杆10平行,调整支撑杆10与固定架4的相对位置以及调节螺杆9的高度以适应工件的长度和直径,将调整好位置的支撑杆10和固定架4锁紧,调节螺杆9和滑座11锁紧;然后选取工件2上的点作为支撑点,调整滑座11的位置至支撑点处,锁紧滑座11与支撑杆10。车刀1在靠近支撑点的位置进行车削。When in use, clamp the workpiece 2 between the live center 3 and the three-jaw chuck 6, keep the workpiece 2 parallel to the support rod 10, adjust the relative position of the support rod 10 and the fixed frame 4 and adjust the height of the screw rod 9 to adapt to the workpiece The length and diameter of the adjusted support rod 10 and the fixed frame 4 are locked, and the adjustment screw 9 and the sliding seat 11 are locked; then the point on the workpiece 2 is selected as the supporting point, and the position of the sliding seat 11 is adjusted to the supporting point. , lock the sliding seat 11 and the support rod 10. The turning tool 1 performs turning at a position close to the support point.
对于需要分段加工的工件,则采用多组滑座11、调节螺杆9和支撑部配合的方式,将支撑点均布在工件2的径向,并在已加工外圆处设置支撑点,以防止已加工部分对未加工部分造成的精度影响。For workpieces that need to be processed in sections, multiple sets of sliding seats 11, adjusting screw 9 and supporting parts are used to cooperate to distribute the supporting points evenly in the radial direction of the workpiece 2, and set supporting points at the processed outer circle, so as to Prevent the accuracy impact of the processed part on the unprocessed part.
以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present utility model has been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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| CN116618698A (en) * | 2023-07-10 | 2023-08-22 | 济宁矿业集团花园井田资源开发有限公司 | A lathe workpiece deviation correction device |
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| CN105436537A (en) * | 2015-12-11 | 2016-03-30 | 中国航空工业标准件制造有限责任公司 | Three-jaw chuck jaw with multifunctional location function |
| CN106270596A (en) * | 2016-08-30 | 2017-01-04 | 津上精密机床(浙江)有限公司 | A kind of cutter tower crane |
| CN106270596B (en) * | 2016-08-30 | 2018-03-20 | 津上精密机床(浙江)有限公司 | A kind of knife tower crane |
| CN108857481A (en) * | 2018-08-21 | 2018-11-23 | 北京航天新风机械设备有限责任公司 | A kind of inner hole alignment device and method suitable for elongated pipe parts processing |
| CN108857481B (en) * | 2018-08-21 | 2023-09-15 | 北京新风航天装备有限公司 | Inner hole alignment device and method suitable for machining slender pipe parts |
| CN109676522B (en) * | 2018-11-22 | 2021-02-26 | 成都飞机工业(集团)有限责任公司 | Semi-automatic stress compensation clamping device |
| CN109676522A (en) * | 2018-11-22 | 2019-04-26 | 成都飞机工业(集团)有限责任公司 | Semi-automatic stress compensates clamping device |
| CN110280978A (en) * | 2019-06-28 | 2019-09-27 | 贵州凯星液力传动机械有限公司 | A slender rod finishing device and a slender rod processing method |
| CN110722373A (en) * | 2019-10-22 | 2020-01-24 | 重庆工具厂有限责任公司 | Tool and method for machining hobbing cutter chip pocket |
| CN111515713A (en) * | 2020-04-03 | 2020-08-11 | 中国航发哈尔滨东安发动机有限公司 | Auxiliary machining device for slender shaft of aviation product |
| CN112077340A (en) * | 2020-09-10 | 2020-12-15 | 珠海格力智能装备有限公司 | Pre-tightening device and machine tool |
| CN115971912A (en) * | 2022-11-28 | 2023-04-18 | 武汉船舶通信研究所(中国船舶重工集团公司第七二二研究所) | A screw processing tool and screw processing method |
| CN116618698A (en) * | 2023-07-10 | 2023-08-22 | 济宁矿业集团花园井田资源开发有限公司 | A lathe workpiece deviation correction device |
| CN116900749A (en) * | 2023-08-08 | 2023-10-20 | 安徽长盛精密机械有限公司 | An engineering machinery parts processing platform |
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