CN204047013U - A kind of fluorine pump internal-circulation type secondary refrigerant loop server cabinet cooling system - Google Patents

A kind of fluorine pump internal-circulation type secondary refrigerant loop server cabinet cooling system Download PDF

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CN204047013U
CN204047013U CN201420542338.5U CN201420542338U CN204047013U CN 204047013 U CN204047013 U CN 204047013U CN 201420542338 U CN201420542338 U CN 201420542338U CN 204047013 U CN204047013 U CN 204047013U
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fluorine
refrigerant loop
pipe
refrigerant
water
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过松
李志锋
林湧双
刘文飞
朱坤元
何其振
丘文博
王旭
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China Mobile Group Guangdong Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The utility model discloses a kind of fluorine pump internal-circulation type secondary refrigerant loop server cabinet cooling system, comprise machine room unit and refrigerant supplies back fluorine unit, described refrigerant supplies back fluorine unit to comprise circulation power unit and cooling unit, described circulation power unit forms closed circulation by the first refrigerant loop and machine room unit, forms closed circulation by the second refrigerant loop and cooling unit.The utility model realizes the short distance of rack cold wind and accurately carries, settlement server rack local overheating and the problem that there is focus; Utilize nature cooling provision, heat transfer temperature difference is large, efficiency is high simultaneously, adopts initiatively anti-condensation, possesses high reliability, the feature that low in energy consumption, noise is little, meets energy-conserving and environment-protective theory.

Description

一种氟泵内循环式二次冷媒环路服务器机柜散热系统A fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system

技术领域 technical field

本实用新型涉及一种服务器机柜散热系统,尤其涉及一种氟泵内循环式二次冷媒环路服务器机柜散热系统。 The utility model relates to a heat dissipation system for a server cabinet, in particular to a fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system.

背景技术 Background technique

随着IDC互联网数据中心机房高密度机柜的不断增加,设备的集成度越来越高,处理能力也逐渐增高,但设备的功率消耗也随之增大,导致机柜内设备的发热量越多。据统计,目前国内大型IDC机房内机柜服务器发热量大,且基本为全年8760h运行,对于不采用新风的机房而言,全年均需供冷,导致空调系统能耗巨大,其空调能耗约占数据机房整体能耗的40%~50%。 With the continuous increase of high-density cabinets in the IDC Internet data center computer room, the integration of equipment is getting higher and higher, and the processing capacity is gradually increasing, but the power consumption of the equipment is also increasing, resulting in more heat generated by the equipment in the cabinet. According to statistics, at present, the cabinet servers in large-scale IDC computer rooms in China generate a lot of heat, and basically run 8760h throughout the year. It accounts for about 40%~50% of the overall energy consumption of the data center.

传统数据机房送风方式有底板风道送风、冷热通道隔离送风和全房间制冷送风等方式, 该模式已不满足现代化机房高密度机柜的制冷需求,出现了局部过热、耗电量大、机房空调能耗过高、噪音大等问题。同时机房精密空调需反复加湿、除湿运转或配套专用除湿机进行机房空气湿度、露点控制,以确保设备内部不发生凝露,导致机房空调系统制冷效率降低、能耗增大。如果机房的散热问题解决不好,就会严重威胁机房设备的安全运行。因此如何在满足设备使用要求的情况下,有效降低机房内空调系统的能耗是空调行业和数据机房运营行业面临的一个重要问题。 Traditional data room air supply methods include floor air duct air supply, hot and cold aisle isolation air supply, and whole room cooling air supply. Large size, high energy consumption of the air conditioner in the computer room, and high noise. At the same time, the precision air conditioner in the computer room needs repeated humidification and dehumidification operation or a special dehumidifier to control the air humidity and dew point in the computer room to ensure that there is no condensation inside the equipment, which will reduce the cooling efficiency and increase the energy consumption of the computer room air conditioning system. If the heat dissipation problem in the computer room is not solved properly, it will seriously threaten the safe operation of the equipment in the computer room. Therefore, how to effectively reduce the energy consumption of the air-conditioning system in the computer room while meeting the requirements for equipment use is an important issue faced by the air-conditioning industry and the data computer room operation industry.

从节能角度考虑,目前有直接采用将室外空气引入室内为机房降温的方案,其优点是制冷效率高、初投资低、能耗低,但缺点是引入室外冷空气后,使得室内空气洁净度、湿度难以保证,带来了安全隐患,后期运行维护量较大。另外也有采用气气蜂窝式换热器,将热管热空气与室外冷空气间接换热,从而降低机房内温度;其优点是在利用室外冷源时不引入室外的空气,不影响机房内的空气的洁净度和湿度,缺点是初投资相对较高,换热器结构比较复杂,容易堵塞,需要定期清洗,维护工作量大。 From the perspective of energy saving, there is currently a scheme that directly introduces outdoor air into the room to cool down the computer room. The advantages are high cooling efficiency, low initial investment, and low energy consumption, but the disadvantage is that the indoor air cleanliness, Humidity is difficult to guarantee, which brings potential safety hazards, and the amount of operation and maintenance in the later period is relatively large. In addition, an air-air honeycomb heat exchanger is also used to indirectly exchange heat between the hot air of the heat pipe and the cold outdoor air, thereby reducing the temperature in the machine room; its advantage is that when using the outdoor cold source, it does not introduce outdoor air and does not affect the air in the machine room. The disadvantage is that the initial investment is relatively high, the structure of the heat exchanger is relatively complicated, it is easy to block, it needs to be cleaned regularly, and the maintenance workload is heavy.

申请号为201320691041.0的中国专利《一种机柜服务器散热用前板系统》提供了一种机柜服务器散热用前板系统,换热前板、连接球阀、连接软管、进液总管、出气/回水总管、阀门、中间换热器、储液器、储液器进/出液管、氟泵串联组成冷媒制冷剂循环系统;中间换热器、阀门、回水管、冷水机组、出水管、水泵串联组成冷冻水冷却循环系统。该实用新型主要用于户外,且不能用于大型机房的服务器散热。该实用新型是采用换热前板安置于机柜一侧来进行散热,即对整个机柜整体进行散热处理,但是耗能大。 The Chinese patent "A Front Plate System for Heat Dissipation of Cabinet Servers" with application number 201320691041.0 provides a front plate system for heat dissipation of cabinet servers, including heat exchange front plate, connecting ball valve, connecting hose, liquid inlet main pipe, air outlet/return water Main pipes, valves, intermediate heat exchangers, liquid receivers, liquid inlet/outlet pipes of the liquid receivers, and fluorine pumps are connected in series to form a refrigerant circulation system; intermediate heat exchangers, valves, return pipes, chillers, outlet pipes, and water pumps are connected in series Composition of chilled water cooling cycle system. The utility model is mainly used outdoors, and cannot be used for heat dissipation of servers in large computer rooms. In this utility model, the heat exchanging front plate is placed on one side of the cabinet to dissipate heat, that is, the whole cabinet is dissipated, but the energy consumption is large.

申请号为201010033887.6的中国专利《一种机柜散热方法及装置》提供了一种机柜散热装置,包括:机柜,上部设置有热风出口,下部设置有冷风入口;吹风单元,将由冷风入口输入的冷风由机柜下部由下向上输送;液冷单元,将由热风出口排出的热空气进行冷却,并由冷风入口输入到机柜内。该专利虽然将垂直制冷与水冷方式进行有机结合,但是能耗大,且无法应用于大型机房的服务器散热。 The Chinese patent "A Cabinet Cooling Method and Device" with the application number of 201010033887.6 provides a cabinet cooling device, including: a cabinet with a hot air outlet on the upper part and a cold air inlet on the lower part; The lower part of the cabinet is conveyed from bottom to top; the liquid cooling unit cools the hot air discharged from the hot air outlet, and enters the cabinet through the cold air inlet. Although this patent organically combines vertical cooling and water cooling, it consumes a lot of energy and cannot be applied to server cooling in large computer rooms.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术的不足,提供一种能耗低、换热效率高、可靠性高、噪音小、寿命长的氟泵内循环式二次冷媒环路服务器机柜散热系统,实现系统主动防凝露,确保了机房内空气的洁净度和湿度。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system with low energy consumption, high heat exchange efficiency, high reliability, low noise and long service life. The system realizes active anti-condensation to ensure the cleanliness and humidity of the air in the equipment room.

本实用新型的上述目的通过如下技术方案予以实现: The above-mentioned purpose of the utility model is achieved through the following technical solutions:

一种氟泵内循环式二次冷媒环路服务器机柜散热系统,包括机房单元和冷媒供回氟单元,所述冷媒供回氟单元包括循环动力单元和冷却单元,所述循环动力单元通过第一冷媒环路与机房单元形成闭合循环,通过第二冷媒环路与冷却单元形成闭合循环。本实用新型通过两个闭合循环来实现氟利昂循环和中间换热器换热循环、冷媒水循环和中间换热器换热循环,采用中间换热的二次冷媒环路系统,确保不把冷媒水带进机房,不存在因爆管而造成水进机房的危险。 A fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system, including a machine room unit and a refrigerant supply and return fluorine unit. The refrigerant supply and return fluorine unit includes a circulating power unit and a cooling unit. The circulating power unit passes through the first The refrigerant loop forms a closed loop with the machine room unit, and forms a closed loop with the cooling unit through the second refrigerant loop. The utility model realizes the freon cycle and the heat exchange cycle of the intermediate heat exchanger, the refrigerant water cycle and the heat exchange cycle of the intermediate heat exchanger through two closed cycles, and adopts the secondary refrigerant loop system of the intermediate heat exchange to ensure that the refrigerant water is not brought Into the computer room, there is no danger of water entering the computer room due to burst pipes.

进一步地,所述第一冷媒环路为设有机房冷媒环路供氟干管和机房冷媒环路回氟干管分别连接机房单元和循环动力单元。所述第二冷煤环路为设有冷媒水供水管和冷媒水回水管分别连接循环动力单元和冷却单元。 Further, the first refrigerant loop is provided with a fluorine supply main pipe of the machine room refrigerant loop and a fluorine return main pipe of the machine room refrigerant loop respectively connected to the machine room unit and the circulating power unit. The second cooling coal loop is provided with a refrigerant water supply pipe and a refrigerant water return pipe respectively connected to the circulating power unit and the cooling unit.

所述机房单元包括多个并联的机柜服务器散热系统,所述机柜服务器散热系统包括服务器机柜、多个散热风扇、多个服务器和多个热管散热器,多个散热风扇设置于服务器机柜内部顶端,所述多个热管散热器分别设置在服务器下端。热管散热器直接换热冷却服务器,实现冷风的短距离输送,解决机柜局部过热和存在热点问题。同时,热管散热器由机柜服务器联锁控制,当某一机柜服务器停止工作时,其对应的热管散热器也自动关断,不再有冷媒流通;当机柜服务器重启时,热管散热器联锁自动重启并对服务器冷却。热管散热器结构类型包括但不限于翅片式热管散热器、微通道热管散热器和陶瓷式热管散热器等。 The computer room unit includes a plurality of parallel cabinet server cooling systems, the cabinet server cooling system includes a server cabinet, a plurality of cooling fans, a plurality of servers and a plurality of heat pipe radiators, and a plurality of cooling fans are arranged on the top inside the server cabinet, The plurality of heat pipe radiators are respectively arranged at the lower end of the server. The heat pipe radiator directly exchanges heat to cool the server, realizes the short-distance transmission of cold air, and solves the problem of local overheating and hot spots in the cabinet. At the same time, the heat pipe radiator is controlled by the interlocking of the cabinet server. When a certain cabinet server stops working, the corresponding heat pipe radiator is automatically shut down, and there is no refrigerant circulation; when the cabinet server is restarted, the heat pipe radiator is automatically interlocked. Reboot and cool down the server. The structural types of heat pipe radiators include, but are not limited to, finned heat pipe radiators, microchannel heat pipe radiators, and ceramic heat pipe radiators.

更进一步地,所述机房冷媒环路供氟干管和机房冷媒环路回氟干管分别设有多个冷媒环路供氟支管和环路回氟支管,所述冷媒环路供氟支管和环路回氟支管之间接入多个并联的热管散热器。 Furthermore, the fluorine supply main pipe of the computer room refrigerant loop and the fluorine return main pipe of the computer room refrigerant loop are respectively provided with a plurality of refrigerant loop fluorine supply branch pipes and loop fluorine return branch pipes, and the refrigerant loop fluorine supply branch pipes and A plurality of parallel heat pipe radiators are connected between the loop return fluorine branch pipes.

所述循环动力单元由内循环氟泵、储液器、中间换热器和外循环水泵串联组成,所述中间换热器与机房冷媒环路供氟干管和机房冷媒环路回氟干管分别连接,所述储液器设于内循环氟泵的吸入口和中间换热器之间,所述内循环氟泵设于机房冷媒环路供氟干管上。 The circulating power unit is composed of an internal circulating fluorine pump, a liquid storage device, an intermediate heat exchanger and an external circulating water pump in series. They are respectively connected, the liquid reservoir is arranged between the suction port of the internal circulation fluorine pump and the intermediate heat exchanger, and the internal circulation fluorine pump is arranged on the fluorine supply main pipe of the refrigerant loop in the machine room.

所述储液器能够适应不同工况下对氟利昂的不同需求,保证供氟充足,使系统保持稳定。所述中间换热器包括但不限于板式换热器、壳管式换热器等换热器类型。 The liquid reservoir can adapt to different demands on freon under different working conditions, so as to ensure sufficient fluorine supply and keep the system stable. The intermediate heat exchanger includes, but is not limited to, plate heat exchangers, shell and tube heat exchangers and other types of heat exchangers.

所述内循环氟泵的排放口处设有流量开关。当水泵流量过小,超出了正常范围,认为可能管路堵塞,经过动作调节输入信号到主动防凝露控制模块产生告警。 A flow switch is provided at the discharge port of the internal circulation fluorine pump. When the flow rate of the water pump is too small and exceeds the normal range, it is considered that the pipeline may be blocked, and the input signal is adjusted through the action to generate an alarm to the active anti-condensation control module.

所述储液器和中间换热器之间还设有干燥过滤器,所述中间换热器和干燥过滤器之间、干燥过滤器和储液器之间、储液器和内循环氟泵之间和流量开关之前安装有维护球阀。 A dry filter is also provided between the liquid storage and the intermediate heat exchanger, between the intermediate heat exchanger and the dry filter, between the dry filter and the liquid storage, between the liquid storage and the internal circulation fluorine pump A maintenance ball valve is installed between and before the flow switch.

所述冷却单元包括冷却塔,所述冷却塔顶部设有变频风机,下侧设有进风格栅,内部设有换热盘管与冷媒水供水管和冷媒水回水管分别连接,所述换热盘管上端设有喷淋装置,所述喷淋装置上端设有脱水装置,还设有变频喷淋水泵与喷淋装置连接。所述冷却塔另一下侧设有溢水管、补水管和排水管。 The cooling unit includes a cooling tower, the top of the cooling tower is provided with a frequency conversion fan, the lower side is provided with an air inlet grille, and the inside is provided with a heat exchange coil connected to a refrigerant water supply pipe and a refrigerant water return pipe respectively. The upper end of the heating coil is provided with a spraying device, the upper end of the spraying device is provided with a dehydration device, and a frequency conversion spraying water pump is also provided to connect with the spraying device. The other lower side of the cooling tower is provided with an overflow pipe, a water supply pipe and a drain pipe.

所述机柜单元还设有主动防凝露控制模块、供氟温度探头和机房室内空气露点温度探头,所述主动防凝露控制模块与供氟温度探头、机房室内空气露点温度探头、流量开关、内循环氟泵、外循环水泵、变频风机和变频喷淋水泵分别连接,所述供氟温度探头设在机房冷媒环路供氟干管上。所述供氟温度探头、机房室内空气露点温度探头测出的供氟温度和机房室内空气露点温度,所述主动防凝露控制模块根据通过采集信号的不断输入和动作调节信号的不断输出控制,彻底杜绝热管散热器换热存在的凝露风险。 The cabinet unit is also provided with an active anti-condensation control module, a fluorine supply temperature probe, and an indoor air dew point temperature probe in the computer room. The inner circulation fluorine pump, the outer circulation water pump, the frequency conversion fan and the frequency conversion spray water pump are respectively connected, and the fluorine supply temperature probe is set on the fluorine supply main pipe of the refrigerant loop in the machine room. The fluorine supply temperature probe and the indoor air dew point temperature probe in the computer room measure the fluorine supply temperature and the indoor air dew point temperature in the computer room, and the active anti-condensation control module is controlled according to the continuous input of the collected signal and the continuous output of the action adjustment signal, Completely eliminate the risk of condensation in the heat exchange of the heat pipe radiator.

所述冷媒供回氟单元还设有水过滤器、室外供水连接管和室内回水连接管,所述水过滤器与外循环水泵和室外供水连接管分别连接,所述室外供水连接管另一端与冷媒水供水管连接,所述室内回水连接管两端分别与中间换热器和冷媒水回水管连接。所述室外供水连接管与冷媒水供水管之间、室内回水连接管与冷媒水回水管之间分别设有供水阀和回水阀。所述水过滤器与外循环水泵和供水阀之间分别设有维护阀门,所述水过滤器和维护阀门串联后与另一维护阀门并联。 The refrigerant supply and return fluorine unit is also provided with a water filter, an outdoor water supply connecting pipe and an indoor return water connecting pipe. The water filter is connected to the external circulating water pump and the outdoor water supply connecting pipe respectively. It is connected with the refrigerant water supply pipe, and the two ends of the indoor return water connection pipe are respectively connected with the intermediate heat exchanger and the refrigerant water return pipe. A water supply valve and a water return valve are respectively provided between the outdoor water supply connecting pipe and the refrigerant water supply pipe, and between the indoor return water connecting pipe and the refrigerant water return pipe. A maintenance valve is respectively provided between the water filter, the external circulation water pump and the water supply valve, and the water filter and the maintenance valve are connected in parallel with another maintenance valve after being connected in series.

所述冷却单元可集成单独安装于室外;循环动力单元可单独集成安装于机房设备间,所述冷媒供回氟单元包括冷却单元和循环动力单元,可集成安装于室外。 The cooling unit can be integrated and installed outdoors separately; the circulating power unit can be integrated and installed separately in the equipment room of the machine room, and the refrigerant supply and return fluorine unit includes a cooling unit and a circulating power unit, which can be integrated and installed outdoors.

一种氟泵内循环式二次冷媒环路服务器机柜散热系统的控制方法,包括冷媒循环、冷媒水循环、服务器机柜空气散热循环和冷却塔散热循环。 A control method for a fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system, including refrigerant circulation, refrigerant water circulation, server cabinet air heat dissipation cycle and cooling tower heat dissipation cycle.

进一步地,所述冷媒水循环为冷却单元提供的低温冷媒水在外循环水泵的作用下,沿室外供水连接管进入中间换热器,低温冷媒水在中间换热器中转化成高温冷媒水,通过室外回水连接管回到闭式冷却塔再次转化成低温冷媒水。 Further, the low-temperature refrigerant water provided by the refrigerant water cycle for the cooling unit enters the intermediate heat exchanger along the outdoor water supply connection pipe under the action of the external circulating water pump, and the low-temperature refrigerant water is converted into high-temperature refrigerant water in the intermediate heat exchanger, and passes through the outdoor The return water connection pipe returns to the closed cooling tower and is converted into low-temperature refrigerant water again.

所述冷媒循环为通过中间换热器的低温液态冷媒在内循环氟泵的作用下,经过储液器,沿机房冷媒环路供氟干管进入机房单元,通过与之并联的多根冷媒环路供氟支管进入服务器机柜内;各支管内的冷媒在内循环氟泵作用下进入机柜内的热管散热器内,与经过热管散热器的热空气间接换热后成为气态冷媒,在密度差的作用下经冷媒环路回氟支管后流入机房冷媒环路回氟干管并汇总进入中间换热器,再次被冷却为低温液态冷媒。 The refrigerant cycle is the low-temperature liquid refrigerant passing through the intermediate heat exchanger under the action of the internal circulating fluorine pump, passing through the liquid reservoir, entering the computer room unit along the fluorine supply main pipe of the refrigerant loop circuit in the computer room, and passing through multiple refrigerant rings connected in parallel. The fluorine branch pipes of the road supply enter the server cabinet; the refrigerant in each branch pipe enters the heat pipe radiator in the cabinet under the action of the internal circulation fluorine pump, and becomes a gaseous refrigerant after indirect heat exchange with the hot air passing through the heat pipe radiator. Under the action, it flows through the refrigerant loop back to the fluorine branch pipe, and then flows into the computer room refrigerant loop back to the fluorine main pipe, and aggregates into the intermediate heat exchanger, where it is cooled into a low-temperature liquid refrigerant again.

所述服务器机柜空气散热循环为在服务器机柜内置散热风扇的动力作用下,机柜外部的热空气经机柜底部进风口进入机柜,热空气首先经过热管散热器与其换热管内的低温冷媒热交换,成为温度较低的冷空气,再经过服务器对机柜设备进行降温,实现短距离的冷风输送和精确送风;换热后的循环空气温度又升高,在完成多个升温——降温——升温后,经机柜顶部散热风扇排出,进而完成机柜内外空气循环,同时也完成对机柜服务器的降温冷却处理。 The air cooling cycle of the server cabinet is that under the power of the built-in cooling fan of the server cabinet, the hot air outside the cabinet enters the cabinet through the air inlet at the bottom of the cabinet, and the hot air first passes through the heat pipe radiator and exchanges heat with the low-temperature refrigerant in the heat exchange tube to become The cold air with a lower temperature passes through the server to cool down the cabinet equipment to realize short-distance cold air delivery and precise air supply; , exhausted by the cooling fan on the top of the cabinet, thereby completing the air circulation inside and outside the cabinet, and at the same time completing the cooling process for the server in the cabinet.

所述冷却塔散热循环为在冷却塔顶部变频风机的作用下,室外的干冷空气经进风格栅进入冷却塔壳体,并由下至上通过换热盘管热湿交换、脱水装置成为饱和热湿空气,并经冷却塔变频风机排出;冷却塔壳体底部的循环冷却水在变频喷淋水泵的作用下,经喷淋装置雾化或喷淋至换热盘管表面,与其内部的循环冷媒水间接换热,吸热后的冷却水同时与进入冷却塔壳体的干冷空气热湿交换降温。当室外干冷空气温度较低时,系统自控控制停止变频喷淋水泵运行,仅采用室外干冷空气与换热盘管间接换热,起到节水效果。其中,冷却塔壳体内的冷却水由自动控制调节补水管对冷却水量进行补充,通过排水管排水及排污和溢水管自由排水,保证闭式冷却塔的安全可靠运行,同时确保了中间冷却器里的循环水不受污染,延长了设备的使用寿命。 The heat dissipation cycle of the cooling tower is that under the action of the frequency conversion fan on the top of the cooling tower, the dry and cold outdoor air enters the cooling tower shell through the air intake grille, and passes through the heat exchange coil heat and moisture exchange and dehydration device from bottom to top to become saturated heat. The humid air is discharged through the frequency conversion fan of the cooling tower; the circulating cooling water at the bottom of the cooling tower shell is atomized or sprayed to the surface of the heat exchange coil by the spray device under the action of the frequency conversion spray water pump, and the circulating refrigerant inside The water exchanges heat indirectly, and the cooling water after absorbing heat simultaneously exchanges heat and moisture with the dry and cold air entering the cooling tower shell to cool down. When the temperature of the outdoor dry and cold air is low, the system automatically controls to stop the operation of the frequency conversion spraying water pump, and only uses the outdoor dry and cold air to exchange heat indirectly with the heat exchange coil to achieve water-saving effect. Among them, the cooling water in the cooling tower shell is supplemented by the automatic control and adjustment water supply pipe, and the water is drained through the drain pipe and the sewage and overflow pipe are freely drained to ensure the safe and reliable operation of the closed cooling tower. The circulating water is free from pollution, prolonging the service life of the equipment.

对于不引入室外新风的数据机房,其内部环境空气干湿球温度要求保持恒定,故对应的露点温度也保持恒定。所述主动防凝露控制模块不间断采集供氟温度探头和机房室内空气露点温度探头测得的供氟温度和机房空气露点温度,当机房空气露点温度低于供氟温度时,说明热管散热器换热不存在凝露风险,以控制机房空气温度为主;若此时机房空气露点温度与设定值相当,各动力设备保持现有状态持续运行;若机房空气露点温度低于设定值时,所述主动防凝露控制模块发出动作调节输出信号至内循环氟泵、外循环水泵、冷却塔变频风机和变频喷淋水泵,降低各动力设备运行频率;若机房空气露点温度高于设定值而低于供氟温度时,所述主动防凝露控制模块发出动作调节输出信号至内循环氟泵、外循环水泵、冷却塔变频风机和变频喷淋水泵,提高各动力设备的运行频率若机房空气露点温度高于供氟温度时,说明热管散热器的换热存在凝露风险,以控制供氟温度为主,所述主动防凝露控制模块发出动作调节输出信号至内循环氟泵、外循环水泵、冷却塔变频风机和变频喷淋水泵,降低各动力设备的功耗,降低供氟温度且控制供氟温度高于同一时刻采集的机房空气露点温度。通过采集信号的不断输入和动作调节信号的不断输出控制,彻底杜绝热管散热器换热存在的凝露风险。 For a data center that does not introduce outdoor fresh air, the dry and wet bulb temperature of the internal ambient air is required to be kept constant, so the corresponding dew point temperature is also kept constant. The active anti-condensation control module continuously collects the fluorine supply temperature and the computer room air dew point temperature measured by the fluorine supply temperature probe and the computer room indoor air dew point temperature probe. When the computer room air dew point temperature is lower than the fluorine supply temperature, it means that the heat pipe radiator There is no risk of condensation in heat exchange, and the main purpose is to control the air temperature in the computer room; if the air dew point temperature in the computer room is equal to the set value at this time, all power equipment will continue to operate in the current state; if the air dew point temperature in the computer room is lower than the set value , the active anti-condensation control module sends an action adjustment output signal to the inner circulation fluorine pump, the outer circulation water pump, the cooling tower frequency conversion fan and the frequency conversion spray water pump to reduce the operating frequency of each power equipment; if the air dew point temperature in the machine room is higher than the set When the value is lower than the fluorine supply temperature, the active anti-condensation control module sends an action adjustment output signal to the inner circulation fluorine pump, the outer circulation water pump, the frequency conversion fan of the cooling tower and the frequency conversion spray water pump, so as to increase the operating frequency of each power equipment. When the dew point temperature of the air in the machine room is higher than the fluorine supply temperature, it means that there is a risk of condensation in the heat exchange of the heat pipe radiator. To control the fluorine supply temperature, the active anti-condensation control module sends an action adjustment output signal to the internal circulation fluorine pump, The external circulation water pump, cooling tower frequency conversion fan and frequency conversion spray water pump reduce the power consumption of each power equipment, reduce the fluorine supply temperature and control the fluorine supply temperature to be higher than the dew point temperature of the machine room air collected at the same time. Through the continuous input of the acquisition signal and the continuous output control of the action adjustment signal, the risk of condensation in the heat exchange of the heat pipe radiator is completely eliminated.

整个自动控制过程中,内循环氟泵、外循环水泵、冷却塔变频风机、变频喷淋水泵动力设备的逻辑调节由控制模块自行计算输出。 During the whole automatic control process, the logic adjustment of internal circulation fluorine pump, external circulation water pump, cooling tower frequency conversion fan, frequency conversion spray water pump power equipment is calculated and output by the control module.

 与现有技术相比,本实用新型的有益效果如下: Compared with the prior art, the beneficial effects of the utility model are as follows:

(1)实现机柜冷风短距离精确输送,解决服务器机柜局部过热和存在热点的问题; (1) Realize the short-distance and precise delivery of cold air in the cabinet, and solve the problem of local overheating and hot spots in the server cabinet;

(2)具备不引入室外的空气,不影响机房内的空气的洁净度和湿度; (2) It has the air that is not introduced into the outside, and does not affect the cleanliness and humidity of the air in the computer room;

(3)系统主动防凝露控制根据凝露发生和预防机理设计出节能型主动防凝露控制方案,整个系统设计简单,投资低,系统机房内部无动力、运行无噪音、安全环保,实现数据机房节能增效、安全可靠的目的。 (3) Active anti-condensation control of the system An energy-saving active anti-condensation control scheme is designed according to the occurrence and prevention mechanism of condensation. The whole system is simple in design and low in investment. The purpose of energy saving, efficiency enhancement, safety and reliability in the computer room.

说明书附图Instructions attached

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型的机房单元示意图; Fig. 2 is the schematic diagram of the machine room unit of the present utility model;

图3为本实用新型的冷媒供回氟单元示意图; Fig. 3 is the schematic diagram of the refrigerant supply and return fluorine unit of the utility model;

其中,1. 服务器机柜;2. 散热风扇;3. 服务器;4. 热管散热器;5. 冷媒环路供氟支管;6. 冷媒环路回氟支管;7. 机房冷媒环路供氟干管;8. 机房冷媒环路回氟干管;9. 内循环氟泵;10. 流量开关;11. 储液器;12. 干燥过滤器;13~16. 维护球阀;17. 中间换热器;18. 外循环水泵;19. 水过滤器;20~22. 维护阀门;23. 供水阀;24. 回水阀;25. 冷媒水供水管;26. 冷媒水回水管;27. 冷却塔壳体;28. 冷却塔变频风机;29. 脱水装置;30. 变频喷淋水泵;31. 喷淋装置;32. 换热盘管;33. 排水管;34. 补水管;35. 溢水管;36.进风格栅;37. 主动防凝露控制模块;38. 动作调节输入信号;39. 动作调节输出信号;40. 室外供水连接管;41. 室外回水连接管;Ⅰ.机房单元;Ⅱ.冷却单元;Ⅲ.循环动力单元;Ⅳ.冷媒供回氟单元。 Among them, 1. server cabinet; 2. cooling fan; 3. server; 4. heat pipe radiator; 5. fluorine supply branch pipe for refrigerant loop; 6. fluorine return branch pipe for refrigerant loop; ;8. Refrigerant loop return fluorine main pipe in the computer room; 9. Internal circulation fluorine pump; 10. Flow switch; 11. Liquid receiver; 12. Dry filter; 13-16. Maintenance ball valve; 18. External circulating water pump; 19. Water filter; 20~22. Maintenance valve; 23. Water supply valve; 24. Return water valve; 25. Refrigerant water supply pipe; 26. Refrigerant water return pipe; 27. Cooling tower shell ; 28. Cooling tower frequency conversion fan; 29. Dehydration device; 30. Frequency conversion spray water pump; 31. Spray device; 32. Heat exchange coil; 33. Drainage pipe; 34. Water supply pipe; 35. Overflow pipe; 36. Air intake grille; 37. Active anti-condensation control module; 38. Action adjustment input signal; 39. Action adjustment output signal; 40. Outdoor water supply connection pipe; 41. Outdoor return water connection pipe; Ⅰ. Machine room unit; Ⅱ. Cooling unit; Ⅲ. Cycle power unit; Ⅳ. Refrigerant supply and return fluorine unit.

具体实施方式 Detailed ways

下面结合说明书附图和具体实施例对本实用新型作出进一步地详细阐述,但实施例并不对本实用新型做任何形式的限定。 The utility model will be further elaborated below in conjunction with the accompanying drawings and specific embodiments, but the embodiments do not limit the utility model in any form.

实施例1 Example 1

如图1,一种氟泵内循环式二次冷媒环路服务器机柜散热系统,包括机房单元Ⅰ和冷媒供回氟单元Ⅳ,所述冷媒供回氟单元Ⅳ包括循环动力单元Ⅲ和冷却单元Ⅱ,所述循环动力单元Ⅲ通过第一冷媒环路与机房单元Ⅰ形成闭合循环,通过第二冷媒环路与冷却单元Ⅱ形成闭合循环。 As shown in Figure 1, a fluorine pump internal circulation type secondary refrigerant loop server cabinet cooling system includes a computer room unit I and a refrigerant supply and return fluorine unit IV, and the refrigerant supply and return fluorine unit IV includes a circulating power unit III and a cooling unit II , the circulating power unit III forms a closed cycle with the machine room unit I through the first refrigerant loop, and forms a closed cycle with the cooling unit II through the second refrigerant loop.

进一步地,所述第一冷媒环路为设有机房冷媒环路供氟干管7和机房冷媒环路回氟干管8分别连接机房单元Ⅰ和循环动力单元Ⅲ。所述第二冷煤环路为设有冷媒水供水管25和冷媒水回水管26分别连接循环动力单元Ⅲ和冷却单元Ⅱ。 Further, the first refrigerant loop is provided with a fluorine supply main pipe 7 of the machine room refrigerant loop and a fluorine return main pipe 8 of the machine room refrigerant loop to connect the machine room unit I and the circulating power unit III respectively. The second cooling coal loop is provided with a refrigerant water supply pipe 25 and a refrigerant water return pipe 26 respectively connected to the circulating power unit III and the cooling unit II.

如图2,所述机房单元Ⅰ包括多个并联的机柜服务器散热系统,所述机柜服务器散热系统包括服务器机柜1、多个散热风扇2、多个服务器3和多个热管散热器4,多个散热风扇2设置于服务器机柜1内部顶端,所述多个热管散热器4分别设置在服务器3下端。热管散热器4直接换热冷却服务器3,实现冷风的短距离输送,解决机柜局部过热和存在热点问题。同时,热管散热器4由服务器3联锁控制,当某一服务器3停止工作时,其对应的热管散热器4也自动关断,不再有冷媒流通;当服务器3重启时,热管散热器4联锁自动重启并对服务器冷却。热管散热器4结构类型包括但不限于翅片式热管散热器、微通道热管散热器和陶瓷式热管散热器等。 As shown in Fig. 2, the computer room unit I includes a plurality of cabinet server cooling systems connected in parallel, and the cabinet server cooling system includes a server cabinet 1, a plurality of cooling fans 2, a plurality of servers 3 and a plurality of heat pipe radiators 4, and a plurality of The cooling fan 2 is arranged at the top inside the server cabinet 1 , and the plurality of heat pipe radiators 4 are respectively arranged at the lower end of the server 3 . The heat pipe radiator 4 directly exchanges heat to cool the server 3, realizes the short-distance transmission of cold air, and solves the problem of local overheating and hot spots in the cabinet. At the same time, the heat pipe radiator 4 is interlocked and controlled by the server 3. When a certain server 3 stops working, its corresponding heat pipe radiator 4 is also automatically shut down, and there is no refrigerant circulation; when the server 3 restarts, the heat pipe radiator 4 The interlock automatically restarts and cools down the server. The structural types of the heat pipe radiator 4 include but are not limited to finned heat pipe radiators, microchannel heat pipe radiators and ceramic heat pipe radiators.

更进一步地,所述机房冷媒环路供氟干管7和机房冷媒环路回氟干管8分别设有多个冷媒环路供氟支管5和环路回氟支管6,所述冷媒环路供氟支管5和环路回氟支6管之间接入多个并联的热管散热器4。 Furthermore, the fluorine supply main pipe 7 of the computer room refrigerant loop and the fluorine return main pipe 8 of the computer room refrigerant loop are respectively provided with a plurality of refrigerant loop fluorine supply branch pipes 5 and loop fluorine return branch pipes 6, and the refrigerant loop A plurality of parallel heat pipe radiators 4 are connected between the fluorine supply branch pipe 5 and the loop return fluorine branch pipe 6 .

如图3,所述循环动力单元Ⅲ由内循环氟泵9、储液器11、中间换热器17和外循环水泵18串联组成,所述中间换热器17与机房冷媒环路供氟干管7和机房冷媒环路回氟干管8分别连接,所述储液器11设于内循环氟泵9的吸入口和中间换热器17之间,所述内循环氟泵9设于机房冷媒环路供氟干管7上。 As shown in Figure 3, the circulating power unit III is composed of an internal circulating fluorine pump 9, a liquid reservoir 11, an intermediate heat exchanger 17 and an external circulating water pump 18 in series, and the intermediate heat exchanger 17 is connected to the fluorine supply of the refrigerant loop in the machine room. The pipe 7 is connected to the fluorine return main pipe 8 of the refrigerant loop in the machine room respectively, and the liquid reservoir 11 is set between the suction port of the internal circulation fluorine pump 9 and the intermediate heat exchanger 17, and the internal circulation fluorine pump 9 is set in the machine room The refrigerant loop is supplied to the fluorine main pipe 7.

所述储液器能够适应不同工况下对氟利昂的不同需求,保证供氟充足,使系统保持稳定。所述中间换热器包括但不限于板式换热器、壳管式换热器等换热器类型。 The liquid reservoir can adapt to different demands on freon under different working conditions, so as to ensure sufficient fluorine supply and keep the system stable. The intermediate heat exchanger includes, but is not limited to, plate heat exchangers, shell and tube heat exchangers and other types of heat exchangers.

所述内循环氟泵9的排放口处设有流量开关10。当水泵流量过小,超出了正常范围,认为可能管路堵塞,经过动作调节输入信号38到主动防凝露控制模块37产生告警。 A flow switch 10 is provided at the discharge port of the internal circulation fluorine pump 9 . When the flow rate of the water pump is too small and exceeds the normal range, it is considered that the pipeline may be blocked, and the active anti-condensation control module 37 generates an alarm through the action adjustment input signal 38 .

所述储液器11和中间换热器17之间还设有干燥过滤器12,所述中间换热器17和干燥过滤器12之间、干燥过滤器12和储液器11之间、储液器11和内循环氟泵9之间和流量开关10之前安装有维护球阀13~16。 A dry filter 12 is also provided between the liquid reservoir 11 and the intermediate heat exchanger 17, between the intermediate heat exchanger 17 and the dry filter 12, between the dry filter 12 and the liquid reservoir 11, and between the dry filter 12 and the liquid reservoir 11. Maintenance ball valves 13-16 are installed between the liquid container 11 and the internal circulation fluorine pump 9 and before the flow switch 10.

所述冷却单元Ⅱ包括冷却塔,所述冷却塔顶部设有变频风机28,冷却塔壳体27下侧设有进风格栅36,内部设有换热盘管32与冷媒水供水管25和冷媒水回水管26分别连接,所述换热盘管32上端设有喷淋装置31,所述喷淋装置31上端设有脱水装置29,还设有变频喷淋水泵30与喷淋装置31连接。所述冷却塔另一下侧设有溢水管35、补水管34和排水管33。 The cooling unit II includes a cooling tower, the top of the cooling tower is provided with a frequency conversion fan 28, the lower side of the cooling tower shell 27 is provided with an air intake grille 36, and the inside is provided with a heat exchange coil 32 and a refrigerant water supply pipe 25 and The refrigerant water return pipes 26 are respectively connected, the upper end of the heat exchange coil 32 is provided with a spray device 31, the upper end of the spray device 31 is provided with a dehydration device 29, and a frequency conversion spray pump 30 is also provided to connect with the spray device 31 . The other lower side of the cooling tower is provided with an overflow pipe 35 , a water supply pipe 34 and a drain pipe 33 .

所述机柜单元Ⅰ还设有主动防凝露控制模块37、供氟温度探头T1和机房室内空气露点温度探头T2,所述主动防凝露控制模块37与供氟温度探头T1、机房室内空气露点温度探头T2、外循环水泵18、变频风机28和变频喷淋水泵30分别连接,所述供氟温度探头T1设在机房冷媒环路供氟干管7上。所述供氟温度探头T1、机房室内空气露点温度探头T2测出的供氟温度和机房室内空气露点温度,所述主动防凝露控制模块37根据通过动作调节输入信号38和动作调节信号输出信号39的控制,彻底杜绝热管散热器换热存在的凝露风险。 The cabinet unit I is also provided with an active anti-condensation control module 37, a fluorine supply temperature probe T1 and a temperature probe T2 of the indoor air dew point in the computer room. The temperature probe T2, the external circulation water pump 18, the frequency conversion fan 28 and the frequency conversion spray water pump 30 are respectively connected, and the fluorine supply temperature probe T1 is set on the fluorine supply main pipe 7 of the refrigerant loop in the machine room. The fluorine supply temperature probe T1 and the computer room indoor air dew point temperature probe T2 measure the fluorine supply temperature and the computer room indoor air dew point temperature, and the active anti-condensation control module 37 adjusts the input signal 38 according to the action adjustment signal and the output signal of the action adjustment signal 39 control, completely eliminate the risk of condensation in the heat exchange of the heat pipe radiator.

所述冷媒供回氟单元Ⅳ还设有水过滤器19、室外供水连接管40和室内回水连接管41,所述水过滤器19与外循环水泵18和室外供水连接管40分别连接,所述室外供水连接管40另一端与冷媒水供水管25连接,所述室内回水连接管41两端分别与中间换热器17和冷媒水回水管24连接。所述室外供水连接管40与冷媒水供水管25之间、室内回水连接管41与冷媒水回水管26之间分别设有供水阀23和回水阀24。所述水过滤器19与外循环水泵18和供水阀23之间分别设有维护阀门18、19,所述水过滤器19和维护阀门18、19串联后与另一维护阀门22并联。 The refrigerant supply and return unit IV is also provided with a water filter 19, an outdoor water supply connecting pipe 40 and an indoor return water connecting pipe 41, and the water filter 19 is connected with the external circulating water pump 18 and the outdoor water supply connecting pipe 40 respectively. The other end of the outdoor water supply connection pipe 40 is connected to the refrigerant water supply pipe 25 , and the two ends of the indoor return water connection pipe 41 are respectively connected to the intermediate heat exchanger 17 and the refrigerant water return pipe 24 . A water supply valve 23 and a water return valve 24 are provided between the outdoor water supply connection pipe 40 and the refrigerant water supply pipe 25 , and between the indoor return water connection pipe 41 and the refrigerant water return pipe 26 . Maintenance valves 18 and 19 are provided between the water filter 19 and the external circulation water pump 18 and water supply valve 23 respectively. The water filter 19 and the maintenance valves 18 and 19 are connected in parallel with another maintenance valve 22 after being connected in series.

一种氟泵内循环式二次冷媒环路服务器机柜散热系统的控制方法,包括冷媒循环、冷媒水循环、服务器机柜空气散热循环和冷却塔散热循环。 A control method for a fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system, including refrigerant circulation, refrigerant water circulation, server cabinet air heat dissipation cycle and cooling tower heat dissipation cycle.

进一步地,所述冷媒水循环为冷却单元Ⅱ提供的低温冷媒水在外循环水泵18的作用下,沿室外供水连接管40进入中间换热器17,低温冷媒水在中间换热器17中转化成高温冷媒水,通过室外回水连接管41回到闭式冷却塔再次转化成低温冷媒水。 Further, the low-temperature refrigerant water provided by the refrigerant water circulation for the cooling unit II enters the intermediate heat exchanger 17 along the outdoor water supply connection pipe 40 under the action of the external circulating water pump 18, and the low-temperature refrigerant water is converted into high-temperature refrigerant water in the intermediate heat exchanger 17. The refrigerant water returns to the closed cooling tower through the outdoor return water connection pipe 41 and is converted into low-temperature refrigerant water again.

所述冷媒循环为通过中间换热器17的低温液态冷媒在内循环氟泵9的作用下,经过储液器11,沿机房冷媒环路供氟干管7进入机房单元Ⅰ,通过与之并联的多根冷媒环路供氟支管5进入服务器机柜1内;各支管内的冷媒在内循环氟泵9作用下进入机柜内的热管散热器4内,与经过热管散热器4的热空气间接换热后成为气态冷媒,在密度差的作用下经冷媒环路回氟支管6后流入机房冷媒环路回氟干管8并汇总进入中间换热器17,再次被冷却为低温液态冷媒。 The refrigerant cycle is the low-temperature liquid refrigerant passing through the intermediate heat exchanger 17, under the action of the internal circulating fluorine pump 9, passing through the liquid reservoir 11, entering the machine room unit I along the fluorine supply main pipe 7 of the refrigerant loop circuit in the machine room, and connecting it in parallel The multiple fluorine supply branch pipes 5 of the refrigerant loop enter the server cabinet 1; the refrigerant in each branch pipe enters the heat pipe radiator 4 in the cabinet under the action of the internal circulation fluorine pump 9, and is indirectly exchanged with the hot air passing through the heat pipe radiator 4 After being heated, it becomes a gaseous refrigerant. Under the action of the density difference, it passes through the refrigerant loop back to the fluorine branch pipe 6, and then flows into the refrigerant loop back to the fluorine main pipe 8 in the computer room, and then enters the intermediate heat exchanger 17, where it is cooled into a low-temperature liquid refrigerant again.

所述服务器机柜空气散热循环为在服务器机柜1内置散热风扇2的动力作用下,机柜外部的热空气经机柜底部进风口进入机柜,热空气首先经过热管散热器4与其换热管内的低温冷媒热交换,成为温度较低的冷空气,再经过服务器3对机柜设备进行降温,实现短距离的冷风输送和精确送风;换热后的循环空气温度又升高,在完成多个升温——降温——升温后,经机柜顶部散热风扇2排出,进而完成机柜1内外空气循环,同时也完成对服务器3的降温冷却处理。 The air cooling cycle of the server cabinet is that under the power of the built-in cooling fan 2 of the server cabinet 1, the hot air outside the cabinet enters the cabinet through the air inlet at the bottom of the cabinet, and the hot air first passes through the heat pipe radiator 4 and the low-temperature refrigerant in the heat exchange tube. Exchange to become cold air with a lower temperature, and then cool down the cabinet equipment through the server 3 to realize short-distance cold air transportation and precise air supply; ——After the temperature rises, it is exhausted by the cooling fan 2 on the top of the cabinet, thereby completing the air circulation inside and outside the cabinet 1, and at the same time completing the cooling process for the server 3.

所述冷却塔散热循环为在冷却塔顶部变频风机的作用下,室外的干冷空气经进风格栅36进入冷却塔壳体27,并由下至上通过换热盘管32热湿交换、脱水装置29成为饱和热湿空气,并经冷却塔变频风机28排出;冷却塔壳体底部的循环冷却水在变频喷淋水泵30的作用下,经喷淋装置31雾化或喷淋至换热盘管32表面,与其内部的循环冷媒水间接换热,吸热后的冷却水同时与进入冷却塔壳体的干冷空气热湿交换降温。当室外干冷空气温度较低时,系统自控控制停止变频喷淋水泵30运行,仅采用室外干冷空气与换热盘管32间接换热,起到节水效果。其中,冷却塔壳体内的冷却水由自动控制调节补水管34对冷却水量进行补充,通过排水管33排水及排污和溢水管35自由排水,保证闭式冷却塔的安全可靠运行,同时确保了中间冷却器里的循环水不受污染,延长了设备的使用寿命。 The heat dissipation cycle of the cooling tower is that under the action of the frequency conversion fan on the top of the cooling tower, the outdoor dry and cold air enters the cooling tower shell 27 through the air inlet grille 36, and passes through the heat exchange coil 32 from bottom to top for heat and moisture exchange and dehydration device 29 becomes saturated hot and humid air, and is discharged by the frequency conversion fan 28 of the cooling tower; the circulating cooling water at the bottom of the cooling tower shell is atomized or sprayed to the heat exchange coil by the spray device 31 under the action of the frequency conversion spray water pump 30 32 surface, indirect heat exchange with the circulating refrigerant water inside, and the cooling water after absorbing heat simultaneously exchanges heat and moisture with the dry and cold air entering the cooling tower shell to cool down. When the temperature of the outdoor dry and cold air is low, the system automatically controls to stop the operation of the frequency conversion spray water pump 30, and only uses the outdoor dry and cold air to exchange heat indirectly with the heat exchange coil 32, thereby saving water. Among them, the cooling water in the cooling tower shell is supplemented by the automatic control and adjustment water supply pipe 34, and the water is drained through the drain pipe 33 and the sewage and overflow pipe 35 are freely drained to ensure the safe and reliable operation of the closed cooling tower. The circulating water in the cooler is free from pollution, prolonging the service life of the equipment.

对于不引入室外新风的数据机房,其内部环境空气干湿球温度要求保持恒定,故对应的露点温度也保持恒定。所述主动防凝露控制模块37不间断采集供氟温度探头T1和机房室内空气露点温度探头T2测得的供氟温度和机房空气露点温度,当机房空气露点温度低于供氟温度时,说明热管散热器4换热不存在凝露风险,以控制机房空气温度为主;若此时机房空气露点温度与设定值相当,各动力设备保持现有状态持续运行;若机房空气露点温度低于设定值时,所述主动防凝露控制模块37发出动作调节输出信号39至内循环氟泵9、外循环水泵18、冷却塔变频风机28和变频喷淋水泵30,降低各动力设备运行频率;若机房空气露点温度高于设定值而低于供氟温度时,所述主动防凝露控制模块37发出动作调节输出信号39至内循环氟泵9、外循环水泵18、冷却塔变频风机28和变频喷淋水泵30,提高各动力设备的运行频率;若机房空气露点温度高于供氟温度时,说明热管散热器4的换热存在凝露风险,以控制供氟温度为主,所述主动防凝露控制模块37发出动作调节输出信号至内循环氟泵9、外循环水泵18、冷却塔变频风机28和变频喷淋水泵30,降低各动力设备的功耗,降低供氟温度且控制供氟温度高于同一时刻采集的机房空气露点温度。通过采集信号的不断输入和动作调节信号的不断输出控制,彻底杜绝热管散热器换热存在的凝露风险。 For a data center that does not introduce outdoor fresh air, the dry and wet bulb temperature of the internal ambient air is required to be kept constant, so the corresponding dew point temperature is also kept constant. The active anti-condensation control module 37 continuously collects the fluorine supply temperature and the computer room air dew point temperature measured by the fluorine supply temperature probe T1 and the computer room indoor air dew point temperature probe T2. When the computer room air dew point temperature is lower than the fluorine supply temperature, it indicates There is no risk of condensation in the heat exchange of heat pipe radiator 4, and the main purpose is to control the air temperature in the computer room; if the air dew point temperature in the computer room is equal to the set value at this time, all power equipment will continue to operate in the current state; if the air dew point temperature in the computer room is lower than When the set value is set, the active anti-condensation control module 37 sends an action adjustment output signal 39 to the inner circulation fluorine pump 9, the outer circulation water pump 18, the cooling tower frequency conversion fan 28 and the frequency conversion spray water pump 30, reducing the operating frequency of each power equipment ; If the air dew point temperature in the machine room is higher than the set value but lower than the fluorine supply temperature, the active anti-condensation control module 37 sends an action adjustment output signal 39 to the inner circulation fluorine pump 9, the outer circulation water pump 18, and the cooling tower frequency conversion fan 28 and frequency conversion spray water pump 30 to increase the operating frequency of each power equipment; if the air dew point temperature in the machine room is higher than the fluorine supply temperature, it means that there is a risk of condensation in the heat exchange of the heat pipe radiator 4, mainly to control the fluorine supply temperature, so The active anti-condensation control module 37 sends an action adjustment output signal to the inner circulation fluorine pump 9, the outer circulation water pump 18, the cooling tower frequency conversion fan 28 and the frequency conversion spray water pump 30, reducing the power consumption of each power equipment, reducing the fluorine supply temperature and Control the fluorine supply temperature to be higher than the dew point temperature of the computer room air collected at the same time. Through the continuous input of the acquisition signal and the continuous output control of the action adjustment signal, the risk of condensation in the heat exchange of the heat pipe radiator is completely eliminated.

整个自动控制过程中,外循环水泵、冷却塔变频风机、变频喷淋水泵动力设备的逻辑调节由控制模块自行计算输出。 During the entire automatic control process, the logic adjustment of the external circulation water pump, cooling tower frequency conversion fan, and frequency conversion spray water pump power equipment is calculated and output by the control module itself.

Claims (10)

1.一种氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,包括机房单元和冷媒供回氟单元,所述冷媒供回氟单元包括循环动力单元和冷却单元,所述循环动力单元通过第一冷媒环路与机房单元形成闭合循环,通过第二冷媒环路与冷却单元形成闭合循环。 1. A fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system, characterized in that it includes a machine room unit and a refrigerant supply and return fluorine unit, and the refrigerant supply and return fluorine unit includes a circulating power unit and a cooling unit. The circulating power unit forms a closed cycle with the machine room unit through the first refrigerant loop, and forms a closed cycle with the cooling unit through the second refrigerant loop. 2.根据权利要求1所述的氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述第一冷媒环路为设有机房冷媒环路供氟干管和机房冷媒环路回氟干管分别连接机房单元和循环动力单元。 2. The fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system according to claim 1, characterized in that the first refrigerant loop is equipped with a main room refrigerant loop fluorine supply main pipe and a machine room refrigerant loop The return fluorine main pipe is respectively connected to the machine room unit and the circulating power unit. 3.根据权利要求1所述的氟泵内循环式二次冷媒环路服务器机柜散热系统,所述第二冷煤环路为设有冷媒水供水管和冷媒水回水管分别连接循环动力单元和冷却单元。 3. The fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system according to claim 1, the second refrigerant loop is provided with a refrigerant water supply pipe and a refrigerant water return pipe respectively connected to the circulating power unit and cooling unit. 4.根据权利要求1所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述机房单元包括多个并联的机柜服务器散热系统,所述机柜服务器散热系统包括服务器机柜、多个散热风扇、多个服务器和多个热管散热器,多个散热风扇设置于服务器机柜内部顶端,所述多个热管散热器分别设置在服务器下端。 4. According to claim 1, the fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system is characterized in that the computer room unit includes a plurality of parallel cabinet server cooling systems, and the cabinet server cooling system includes server cabinets , a plurality of cooling fans, a plurality of servers and a plurality of heat pipe radiators, the plurality of cooling fans are arranged at the top inside the server cabinet, and the plurality of heat pipe radiators are respectively arranged at the lower end of the server. 5.根据权利要求2或4所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述机房冷媒环路供氟干管和机房冷媒环路回氟干管分别设有多个冷媒环路供氟支管和环路回氟支管,所述冷媒环路供氟支管和环路回氟支管之间接入多个并联的热管散热器。 5. According to claim 2 or 4, the fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system is characterized in that, the fluorine supply main pipe of the computer room refrigerant loop and the fluorine return main pipe of the computer room refrigerant loop are respectively set There are a plurality of fluorine supply branch pipes of the refrigerant loop and a fluorine return branch pipe of the loop, and multiple parallel heat pipe radiators are connected between the fluorine supply branch pipes of the refrigerant loop and the fluorine return branch pipes of the refrigerant loop. 6.根据权利要求2所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述循环动力单元由内循环氟泵、储液器、中间换热器和外循环水泵串联组成,所述中间换热器与机房冷媒环路供氟干管和机房冷媒环路回氟干管分别连接,所述储液器设于内循环氟泵的吸入口和中间换热器之间,所述内循环氟泵设于机房冷媒环路供氟干管上。 6. According to claim 2, the fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system is characterized in that, the circulation power unit consists of an internal circulation fluorine pump, a liquid storage device, an intermediate heat exchanger and an external circulation water pump Composed in series, the intermediate heat exchanger is connected to the fluorine supply main pipe of the machine room refrigerant loop and the fluorine return main pipe of the machine room refrigerant loop respectively, and the liquid receiver is arranged between the suction port of the internal circulation fluorine pump and the intermediate heat exchanger During the period, the internal circulation fluorine pump is installed on the main fluorine supply pipe of the refrigerant loop in the machine room. 7.根据权利要求6所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述内循环氟泵的排放口处设有流量开关。 7. According to claim 6, the fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system is characterized in that a flow switch is provided at the discharge port of the internal circulation fluorine pump. 8.根据权利要求1所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述冷却单元包括冷却塔,所述冷却塔顶部设有变频风机,下侧设有进风格栅,内部设有换热盘管与冷媒水供水管和冷媒水回水管分别连接,所述换热盘管上端设有喷淋装置,所述喷淋装置上端设有脱水装置,还设有变频喷淋水泵与喷淋装置连接。 8. According to claim 1, the fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system is characterized in that the cooling unit includes a cooling tower, the top of the cooling tower is provided with a frequency conversion fan, and the lower side is provided with an inlet fan. The air grille is equipped with a heat exchange coil connected to the refrigerant water supply pipe and the refrigerant water return pipe respectively. The upper end of the heat exchange coil is provided with a spray device, and the upper end of the spray device is provided with a dehydration device. A frequency conversion spraying water pump is connected with the spraying device. 9.根据权利要求1所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述机柜单元还设有主动防凝露控制模块、供氟温度探头和机房室内空气露点温度探头,所述主动防凝露控制模块与供氟温度探头、机房室内空气露点温度探头、流量开关、内循环氟泵、外循环水泵、变频风机和变频喷淋水泵分别连接,所述供氟温度探头设在机房冷媒环路供氟干管上。 9. According to claim 1, the fluorine pump internal circulation type secondary refrigerant loop server cabinet heat dissipation system is characterized in that, the cabinet unit is also equipped with an active anti-condensation control module, a fluorine supply temperature probe and an indoor air dew point in the computer room The temperature probe, the active anti-condensation control module is connected with the fluorine supply temperature probe, the indoor air dew point temperature probe in the machine room, the flow switch, the internal circulation fluorine pump, the external circulation water pump, the frequency conversion fan and the frequency conversion spray water pump, and the fluorine supply The temperature probe is installed on the fluorine supply main pipe of the refrigerant loop in the equipment room. 10.根据权利要求1所述氟泵内循环式二次冷媒环路服务器机柜散热系统,其特征在于,所述冷媒供回氟单元还设有水过滤器、室外供水连接管和室内回水连接管,所述水过滤器与外循环水泵和室外供水连接管分别连接,所述室外供水连接管另一端与冷媒水供水管连接,所述室内回水连接管两端分别与中间换热器和冷媒水回水管连接。 10. According to claim 1, the fluorine pump internal circulation secondary refrigerant loop server cabinet heat dissipation system is characterized in that the refrigerant supply and return fluorine unit is also equipped with a water filter, an outdoor water supply connection pipe and an indoor return water connection The water filter is connected to the external circulating water pump and the outdoor water supply connection pipe respectively, the other end of the outdoor water supply connection pipe is connected to the refrigerant water supply pipe, and the two ends of the indoor return water connection pipe are respectively connected to the intermediate heat exchanger and the Refrigerant water return pipe connection.
CN201420542338.5U 2014-09-22 2014-09-22 A kind of fluorine pump internal-circulation type secondary refrigerant loop server cabinet cooling system Expired - Lifetime CN204047013U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105451508A (en) * 2014-09-22 2016-03-30 中国移动通信集团广东有限公司 Fluorine-pump internal-circulation secondary refrigerant loop server cabinet heat radiation system
CN106016465A (en) * 2016-06-29 2016-10-12 四川依米康环境科技股份有限公司 Variable frequency fluorine pump air conditioner
CN107771016A (en) * 2017-11-29 2018-03-06 郑州云海信息技术有限公司 A kind of data center and heat dissipating method
CN107960047A (en) * 2017-12-26 2018-04-24 桐城市信谷网络科技有限公司 A kind of computer room multichannel water-cooling heat radiating device
CN112066753A (en) * 2019-06-10 2020-12-11 (株)丰泉工程 White smoke preventing device for chimney
CN115243509A (en) * 2022-07-04 2022-10-25 广东雅顿空调设备制造有限公司 Inverter refrigerant cooling system of chiller

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105451508A (en) * 2014-09-22 2016-03-30 中国移动通信集团广东有限公司 Fluorine-pump internal-circulation secondary refrigerant loop server cabinet heat radiation system
CN106016465A (en) * 2016-06-29 2016-10-12 四川依米康环境科技股份有限公司 Variable frequency fluorine pump air conditioner
CN107771016A (en) * 2017-11-29 2018-03-06 郑州云海信息技术有限公司 A kind of data center and heat dissipating method
CN107771016B (en) * 2017-11-29 2023-07-18 郑州云海信息技术有限公司 A kind of data center and cooling method
CN107960047A (en) * 2017-12-26 2018-04-24 桐城市信谷网络科技有限公司 A kind of computer room multichannel water-cooling heat radiating device
CN112066753A (en) * 2019-06-10 2020-12-11 (株)丰泉工程 White smoke preventing device for chimney
CN115243509A (en) * 2022-07-04 2022-10-25 广东雅顿空调设备制造有限公司 Inverter refrigerant cooling system of chiller

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