CN204027504U - A kind of inner bore chamfering measurement mechanism - Google Patents
A kind of inner bore chamfering measurement mechanism Download PDFInfo
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- CN204027504U CN204027504U CN201420337341.3U CN201420337341U CN204027504U CN 204027504 U CN204027504 U CN 204027504U CN 201420337341 U CN201420337341 U CN 201420337341U CN 204027504 U CN204027504 U CN 204027504U
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Abstract
Description
技术领域technical field
本实用新型属于机械加工测量装置,确切地来说是一种可测量产品内孔倒角及其内孔倒角深度的测量装置。The utility model belongs to a machining measuring device, specifically a measuring device capable of measuring the chamfering of the inner hole of a product and the depth of the inner hole chamfering.
背景技术Background technique
在机械加工行业中,经常需要在产品上钻孔,为了减小应力集中或安装需要,需要在内孔处进行倒角加工。内倒角的角度、直径是否精确关系到产品的质量是否合格。In the machining industry, it is often necessary to drill holes on the product. In order to reduce stress concentration or installation needs, it is necessary to chamfer the inner hole. The accuracy of the angle and diameter of the inner chamfer is related to the quality of the product.
目前,对于产品的内倒角的角度的测量一种是制作标准塞规进行大体测量,测量精度不高,无法满足高精度产品的要求。还存在另一种方式就是使用投影仪,但是使用投影仪需要将产品从中心剖开,这样会对产品造成损伤,且测量效率较低,不能满足产品对品质的严格要求。At present, one method of measuring the angle of the inner chamfer of the product is to make a standard plug gauge for general measurement. The measurement accuracy is not high and cannot meet the requirements of high-precision products. Another way is to use a projector, but using a projector requires cutting the product from the center, which will cause damage to the product, and the measurement efficiency is low, which cannot meet the strict quality requirements of the product.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种内孔倒角测量装置,旨在解决在产品加工的过程中,对产品内孔的倒角测量精度不高、测量过程损害产品质量的问题。The technical problem to be solved by the utility model is to provide a measuring device for inner hole chamfering, aiming at solving the problem that the measurement accuracy of the inner hole chamfering of the product is not high and the measurement process damages the product quality during the product processing process.
本实用新型解决上述技术问题的技术方案如下:一种内孔倒角测量装置,包括测量平台以及竖直的固定其上的表座,所述表座中上部的一侧固定有水平放置的横梁,所述横梁远离所述表座的一端的上方固定有百分表,所述百分表的下端贯穿横梁,并且连接有向下的测量杆,所述测量杆下端的端部连接有测量压头,所述测量压头下端的端部为圆锥形,且圆锥形的尖端向下,所述测量压头的圆锥角度大于或小于被测量产品的内孔倒角角度的两倍。The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a device for measuring inner hole chamfering, including a measuring platform and a vertical table seat fixed thereon, and one side of the middle and upper part of the table seat is fixed with a horizontal beam , a dial gauge is fixed above the end of the crossbeam away from the table seat, the lower end of the dial gauge runs through the crossbeam, and is connected with a downward measuring rod, and the end of the lower end of the measuring rod is connected with a measuring pressure gauge. The lower end of the measuring indenter is conical, and the tip of the cone is downward, and the conical angle of the measuring indenter is greater than or less than twice the chamfering angle of the inner hole of the product to be measured.
本实用新型的有益效果是:通过更换圆锥角度不同的测量压头,当所述测量压头的圆锥角度小于被测量产品的内孔角度的两倍时,测量时测量压头可以深入到产品内孔深处,分别测量产品表面和内孔深处的尺寸,从而计算出倒角的高度,进而通过三角函数计算出倒角的角度,可以方便的实现内孔倒角角度的无损测量;当所述测量压头的圆锥角度大于被测量产品的内孔角度的两倍时,通过测量压头的上下移动,带动测量杆上下移动,从而使百分表的指针发生偏移,测量压头抵住被测量部位,通过百分表的读数计算出倒角的直径。所述装置结构简单,使用方便,成本低,便于在现场快速准确检测产品的质量。The beneficial effects of the utility model are: by replacing the measuring indenter with different conical angles, when the conical angle of the measuring indenter is less than twice the inner hole angle of the product to be measured, the measuring indenter can penetrate deep into the product during measurement The depth of the hole, respectively measure the size of the product surface and the depth of the inner hole, so as to calculate the height of the chamfer, and then calculate the angle of the chamfer through trigonometric functions, which can easily realize the non-destructive measurement of the inner hole chamfer angle; when the When the conical angle of the above-mentioned measuring indenter is greater than twice the angle of the inner hole of the product to be measured, the up and down movement of the measuring indenter will drive the measuring rod to move up and down, so that the pointer of the dial indicator will be offset, and the measuring indenter will touch the For the measured part, calculate the diameter of the chamfer through the reading of the dial gauge. The device has the advantages of simple structure, convenient use and low cost, and is convenient for quickly and accurately detecting the quality of products on site.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
进一步,所述横梁端部设有锁紧装置,所述百分表的下端通过锁紧装置固定在横梁远离所述表座的一端的上方。Further, a locking device is provided at the end of the crossbeam, and the lower end of the dial indicator is fixed above the end of the crossbeam away from the gauge base through the locking device.
采用上述进一步方案的有益效果是:通过锁紧装置可以控制调节百分表在所述横梁的贯穿的深度。The beneficial effect of adopting the above further solution is that the penetration depth of the adjusting dial indicator in the beam can be controlled by the locking device.
进一步,所述锁紧装置采用螺栓拧紧的方式。Further, the locking device adopts a bolt tightening method.
采用上述进一步方案的有益效果是:固定百分表在测量时不会因为下端的测量压头的拉力而出现滑动从而影响测量精度。The beneficial effect of adopting the above further scheme is that the fixed dial indicator will not slip due to the pulling force of the measuring pressure head at the lower end during measurement, thus affecting the measurement accuracy.
进一步,所述测量压头与所述测量杆之间采用螺纹固定连接。Further, the measuring pressure head and the measuring rod are fixedly connected by threads.
采用上述进一步方案的有益效果是:一旦测量压头发生磨损或者损坏,方便更换。The beneficial effect of adopting the above further solution is that once the measuring pressure head is worn or damaged, it is convenient to replace.
进一步,所述百分表与测量杆及所述测量压头的连接处于同一竖直方向。Further, the connection between the dial gauge, the measuring rod and the measuring pressure head is in the same vertical direction.
采用上述进一步方案的有益效果是:保证测量压头在测量内孔时,测量摇头始终是垂直,不会因为测量拉偏导致测量精度不准。The beneficial effect of adopting the above-mentioned further solution is to ensure that when the measuring indenter is measuring the inner hole, the measuring head is always vertical, and the measurement accuracy will not be inaccurate due to the deviation of the measurement.
附图说明Description of drawings
图1为本实用新型的一种内孔倒角直径测量装置的结构示意图;Fig. 1 is the structural representation of a kind of inner hole chamfering diameter measuring device of the present invention;
图2为本实用新型的内孔倒角直径测量装置的使用状态示意图;Fig. 2 is a schematic diagram of the use state of the inner hole chamfering diameter measuring device of the present invention;
图3为本实用新型的被测量产品的截面示意图;Fig. 3 is a schematic cross-sectional view of the measured product of the present utility model;
图4为本实用新型的一种内孔倒角角度测量装置的结构示意图。Fig. 4 is a structural schematic diagram of a device for measuring an inner hole chamfering angle of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、测量平台,2、表座,3、百分表,4、测量杆,5、测量压头,6、锁紧装置,7、螺纹,8、产品,9、横梁。1. Measuring platform, 2. Table base, 3. Dial indicator, 4. Measuring rod, 5. Measuring pressure head, 6. Locking device, 7. Thread, 8. Product, 9. Beam.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
如图1所示,一种内孔倒角直径测量装置的结构示意图。包括测量平台1以及竖直固定其上的表座2,所述表座2中上部的一侧固定有水平放置横梁9,所述横梁9从上至下的投影恰好落在测量平台1上,所述横梁9远离所述表座2一端的上方固定有百分表3,其中所述百分表3的下端贯穿横梁,并且连接有向下的测量杆4,所述测量杆4的下端的端部通过螺纹7连接测量压头5,所述测量压头5的端部为圆锥形,且圆锥形的尖端向下,所述测量压头5的圆锥角度大于或小于被测量的产品8的内孔倒角角度的两倍。As shown in Fig. 1, a schematic structural diagram of an inner hole chamfer diameter measuring device. It includes a measurement platform 1 and a table base 2 vertically fixed on it, and a horizontal beam 9 is fixed on one side of the upper part of the table base 2, and the projection of the beam 9 from top to bottom just falls on the measurement platform 1, The crossbeam 9 is fixed with a dial gauge 3 above one end of the table base 2, wherein the lower end of the dial gauge 3 runs through the crossbeam, and is connected with a downward measuring rod 4, the lower end of the measuring rod 4 The end is connected to the measuring indenter 5 through the thread 7, the end of the measuring indenter 5 is conical, and the tip of the conical is downward, and the conical angle of the measuring indenter 5 is larger or smaller than that of the product 8 to be measured Twice the inner hole chamfer angle.
如图2所示,内孔倒角直径测量装置的使用状态示意图;如图3所示,被测量产品8的截面示意图。As shown in FIG. 2 , a schematic view of the use state of the inner hole chamfer diameter measuring device; as shown in FIG. 3 , a schematic cross-sectional view of the measured product 8 .
采用圆锥角度大于被测量的产品8的内孔倒角角度的两倍的测量压头5测量内孔倒角的直径。The diameter of the inner hole chamfer is measured by using a measuring indenter 5 whose cone angle is greater than twice the inner hole chamfer angle of the product 8 to be measured.
具体地测量方式如下:假定被测量产品8内孔倒角为α,制作圆锥角度为2β的测量压头5,β>α,可以避免测量压头5尖端深入到内孔,而直接将测量压头5与百分表3连接在一起,保持测量压头5垂直。The specific measurement method is as follows: assuming that the chamfer of the inner hole of the product 8 to be measured is α, a measuring indenter 5 with a conical angle of 2β is made, and β > α, which can prevent the tip of the measuring indenter 5 from going deep into the inner hole, and directly measure the indenter. The head 5 is connected with the dial gauge 3 to keep the measuring pressure head 5 vertical.
首先,将被测的产品8放在测量平台上,移动产品8,使测量压头5分别测量产品8的内孔倒角两侧的A点和B点的高度分别记为A和B,A点与B点间的距离可表示为产品8外孔直径2R,计算出被测量产品8内孔中心的理论高度C=abs(A+B)/2,其中函数abs是求绝对值;First, place the product 8 under test on the measuring platform, move the product 8, and make the measuring indenter 5 measure the heights of points A and B on both sides of the chamfer of the inner hole of the product 8 respectively, which are recorded as A and B, A The distance between the point and the B point can be expressed as product 8 outer hole diameter 2R, calculate the theoretical height C=abs(A+B)/2 of the measured product 8 inner hole center, wherein the function abs is to seek the absolute value;
然后,将产品8移动到内孔中心对准测量压头5,使测量压头5下移至产品8倒角处,至抵住内孔上端边缘不能再下移为止,参考图2,读出百分表的读数D,此时,测量压头5的插入产品内孔的深度为Y=D-C;Then, move the product 8 to the center of the inner hole and align it with the measuring indenter 5, so that the measuring indenter 5 moves down to the chamfer of the product 8 until it touches the upper edge of the inner hole and cannot move down any further. Refer to Figure 2 and read out The reading D of the dial indicator, at this moment, the depth of the insertion product inner hole of the measuring pressure head 5 is Y=D-C;
根据三角函数关系,计算出内孔倒角的直径W=2R=2Y·Tanβ。According to the relationship of trigonometric functions, the diameter W=2R=2Y·Tanβ of the chamfer of the inner hole is calculated.
如图4所示,一种内孔倒角角度测量装置的结构示意图。采用圆锥角度小于被测量的产品8的内孔倒角角度的两倍测量压头5来测量内孔倒角的角度。As shown in FIG. 4 , a schematic structural diagram of an inner hole chamfering angle measuring device. The angle of the inner hole chamfer is measured by using the measuring indenter 5 whose cone angle is less than twice the inner hole chamfer angle of the product 8 to be measured.
具体地测量方式如下:假定被测的产品8内孔倒角为α,选取圆锥角度为2β的测量压头5,β<α,可以使得测量压头5尖端深入到内孔,将测量压头5与百分表3连接在一起,保持测量压头5垂直。The specific measurement method is as follows: Assuming that the chamfer of the inner hole of the product 8 to be tested is α, the measuring indenter 5 with a conical angle of 2β is selected, and β<α can make the tip of the measuring indenter 5 go deep into the inner hole, and the measuring indenter 5 is connected with the dial gauge 3 to keep the measuring pressure head 5 vertical.
使用上述圆锥角度大于被测量的产品8的内孔倒角角度的两倍的测量压头5测量出内孔倒角的外直径2R,利用内径千分尺测量出内孔直径2r;其中设立E点为内孔的圆心,E点与F点的水平距离为内孔的内半径r,E点与B点的水平距离为内孔的外半径R,测量压头5下端位置圆锥尖点设立为G点,G点与内孔圆心E点的距离为h,G点与B点的垂直距离为测量压头插入产品的总深度H。Use the measuring indenter 5 that the above-mentioned taper angle is greater than twice the inner hole chamfer angle of the product 8 to be measured to measure the outer diameter 2R of the inner hole chamfer, and use the inner diameter micrometer to measure the inner hole diameter 2r; wherein the point E is set as The center of the inner hole, the horizontal distance between point E and point F is the inner radius r of the inner hole, the horizontal distance between point E and point B is the outer radius R of the inner hole, and the tip of the cone at the lower end of the measuring head 5 is set as point G , the distance between point G and point E of the center of the inner hole is h, and the vertical distance between point G and point B is the total depth H of the measuring head inserted into the product.
首先,将被测量产品8放在测量平台上,使测量压头5分别测量产品8的内孔倒角两侧的A点和B点的高度分别为A和B,计算出被测量产品8内孔中心的理论高度C=abs(A+B)/2,其中函数abs是求绝对值;然后,将测量压头5深入到产品8内孔中,使测量压头5边缘抵住内孔上端边缘,从百分表3上读出示数D,则测量压头5插入到产品8中的总深度H=D-C;First, put the product 8 to be measured on the measurement platform, and make the measuring indenter 5 measure the heights of points A and B on both sides of the chamfer of the inner hole of the product 8 as A and B respectively, and calculate the inner diameter of the product 8 to be measured. The theoretical height C=abs(A+B)/2 of the center of the hole, wherein the function abs is to calculate the absolute value; then, the measuring pressure head 5 is penetrated into the inner hole of the product 8, so that the edge of the measuring pressure head 5 is against the upper end of the inner hole Edge, read the indication D from the dial gauge 3, then measure the total depth H=D-C of the indenter 5 inserted into the product 8;
已知测量压头5的圆锥角度为2β和内孔半径为r,根据三角函数关系计算出测量压头进入到内孔中心的深度h=r/tanβ;It is known that the conical angle of the measuring indenter 5 is 2β and the radius of the inner hole is r, and the depth h=r/tanβ at which the measuring indenter enters the center of the inner hole is calculated according to the trigonometric function relationship;
参考图2,测量压头5在倒角处的相对深度为B点与F点对应的垂直距离,表示为△H=H-h,内孔倒角的外直径与内孔倒角内孔半径尺寸差即为B点与F点对应的水平距离,表示为△R=R-r;Referring to Figure 2, the relative depth of the measuring indenter 5 at the chamfer is the vertical distance corresponding to point B and point F, expressed as △H=H-h, the difference between the outer diameter of the inner hole chamfer and the inner hole radius of the inner hole chamfer That is, the horizontal distance corresponding to point B and point F, expressed as △R=R-r;
最后,根据三角函数关系计算出准确的内孔倒角的角度α′=arctan(△R/△H)。Finally, the accurate chamfer angle α'=arctan(△R/△H) of the inner hole is calculated according to the relationship of trigonometric functions.
当所述测量压头5的圆锥角度小于被测量产品8的内孔角度的两倍时,测量时测量压头5可以深入到产品8内孔深处,分别测量产品8表面和内孔深处的尺寸,从而计算出倒角的高度,进而通过三角函数计算出倒角的角度,可以方便的实现内孔倒角角度的无损测量;当所述测量压头5的圆锥角度大于被测量产品8的内孔角度的两倍时,通过测量压头5的上下移动,带动测量杆4上下移动,从而使百分表3的指针发生偏移,测量压头5抵住被测量部位,通过百分表3的读数计算出倒角的直径。所述装置结构简单,使用方便,成本低,便于在现场快速准确检测产品的内孔倒角的角度与直径。When the conical angle of the measuring indenter 5 is less than twice the angle of the inner hole of the product 8 to be measured, the measuring indenter 5 can go deep into the depth of the inner hole of the product 8 during measurement, and measure the surface of the product 8 and the depth of the inner hole respectively size, so as to calculate the height of the chamfer, and then calculate the angle of the chamfer through the trigonometric function, which can conveniently realize the non-destructive measurement of the chamfer angle of the inner hole; when the cone angle of the measuring indenter 5 is greater than the measured product 8 When the angle of the inner hole is twice that of the inner hole, the measuring rod 4 is driven to move up and down by the up and down movement of the measuring indenter 5, so that the pointer of the dial indicator 3 is shifted, and the measuring indenter 5 touches the part to be measured, passing the percentage The readings in Table 3 calculate the diameter of the chamfer. The device has the advantages of simple structure, convenient use and low cost, and is convenient for quickly and accurately detecting the angle and diameter of the chamfering of the inner hole of the product on site.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN104713459A (en) * | 2015-04-01 | 2015-06-17 | 航天精工股份有限公司 | Double-sphere measurement method for counter bore angle |
| CN106705883A (en) * | 2016-12-29 | 2017-05-24 | 苏州逸美德科技有限公司 | Circular hole chamfering radian measuring device and method |
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| CN109341494A (en) * | 2018-12-04 | 2019-02-15 | 四川凌峰航空液压机械有限公司 | The quickly device of detection inner bore chamfering depth |
| CN111692955A (en) * | 2020-07-16 | 2020-09-22 | 四川凌峰航空液压机械有限公司 | Method for measuring chamfering parameter of precise orifice |
| CN121007480A (en) * | 2025-10-23 | 2025-11-25 | 吉林大学 | An online measuring device for the chamfer of the spline inner hole of a differential gear. |
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2014
- 2014-06-23 CN CN201420337341.3U patent/CN204027504U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104713459A (en) * | 2015-04-01 | 2015-06-17 | 航天精工股份有限公司 | Double-sphere measurement method for counter bore angle |
| CN104713459B (en) * | 2015-04-01 | 2017-09-22 | 航天精工股份有限公司 | A kind of double ball mensurations of counterbore angle |
| CN106705883A (en) * | 2016-12-29 | 2017-05-24 | 苏州逸美德科技有限公司 | Circular hole chamfering radian measuring device and method |
| CN107796284A (en) * | 2017-09-28 | 2018-03-13 | 中国航发动力股份有限公司 | A kind of measuring tool and measuring method of end face V-groove depth |
| CN108161308A (en) * | 2018-01-10 | 2018-06-15 | 深圳市金洲精工科技股份有限公司 | It is a kind of to prevent from welding the anti-alignment device expected and alignment method |
| CN108161308B (en) * | 2018-01-10 | 2024-03-12 | 深圳市金洲精工科技股份有限公司 | Alignment device and alignment method for preventing welding material from being reversed |
| CN109341494A (en) * | 2018-12-04 | 2019-02-15 | 四川凌峰航空液压机械有限公司 | The quickly device of detection inner bore chamfering depth |
| CN111692955A (en) * | 2020-07-16 | 2020-09-22 | 四川凌峰航空液压机械有限公司 | Method for measuring chamfering parameter of precise orifice |
| CN121007480A (en) * | 2025-10-23 | 2025-11-25 | 吉林大学 | An online measuring device for the chamfer of the spline inner hole of a differential gear. |
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