CN204019177U - A kind of robot swivel base Boring special fixture - Google Patents
A kind of robot swivel base Boring special fixture Download PDFInfo
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- CN204019177U CN204019177U CN201420446828.5U CN201420446828U CN204019177U CN 204019177 U CN204019177 U CN 204019177U CN 201420446828 U CN201420446828 U CN 201420446828U CN 204019177 U CN204019177 U CN 204019177U
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Abstract
一种机器人转座镗孔加工夹具,包括夹具体、定位装置和夹紧装置,所述定位装置包括支撑板、定位板和定位销,所述夹紧装置包括螺母、压板和导向杆。为了替换通用镗孔夹具,解决生产效率低,在大批量生产中不适用的问题,本实用新型提供一种机器人转座镗孔加工夹具,机器人转座镗孔加工专用夹具结构紧凑,操作迅速、方便、省力,可以保证较高的加工精度和生产效率,且适用于产品固定且批量较大的生产中。
A jig for boring machining with a robot turntable, comprising a clamp body, a positioning device, and a clamping device, the positioning device includes a support plate, a positioning plate, and a positioning pin, and the clamping device includes a nut, a pressure plate, and a guide rod. In order to replace the common boring jig and solve the problems of low production efficiency and inapplicability in mass production, the utility model provides a jig for boring machining with a robot swivel base. It is convenient and labor-saving, can guarantee high processing accuracy and production efficiency, and is suitable for the production of fixed products and large batches.
Description
技术领域 technical field
本发明涉及机械领域,特别是夹具领域的一种机器人转座镗孔加工夹具。 The invention relates to the mechanical field, in particular to a robot turntable boring processing jig in the jig field.
背景技术 Background technique
夹具是机械制造过程中用来固定加工对象,使加工对象占有正确的位置并把工件可靠地夹紧,以接受施工或检测的装置。又称卡具。从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装工件的装置,都可称为夹具。夹具按专门化分类可分为五类,第一类为通用夹具,第二类为专用夹具,第三类为通用可调夹具和成组夹具,第四类为组合夹具,第五类为随行夹具。通用夹具是指已经标准化的,在一定范围内可用于加工不同工件的夹具,优点是适应性广,但是生产效率低,主要适用于单件、小批量的生产中,在大批量生产中不适用。专用夹具是指专为某一工件的某道工序而专门设计的夹具。 The fixture is a device used to fix the processing object in the process of mechanical manufacturing, so that the processing object occupies the correct position and reliably clamps the workpiece to accept construction or inspection. Also known as fixture. In a broad sense, any process in the process, the device used to install the workpiece quickly, conveniently and safely, can be called a fixture. Fixtures can be divided into five categories according to specialized classification, the first category is general fixtures, the second category is special fixtures, the third category is general adjustable fixtures and group fixtures, the fourth category is combined fixtures, and the fifth category is accompanying fixture. Universal fixtures refer to fixtures that have been standardized and can be used to process different workpieces within a certain range. The advantage is wide adaptability, but the production efficiency is low. It is mainly suitable for single-piece and small-batch production, and is not suitable for mass production. . Special fixtures refer to fixtures specially designed for a certain process of a certain workpiece.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种机器人转座镗孔加工专用夹具,替换通用镗孔夹具,解决生产效率低,在大批量生产中不适用的问题。 The technical problem to be solved by the present invention is to provide a special jig for boring machining with a robot turntable, which replaces the general boring jig and solves the problems of low production efficiency and inapplicability in mass production.
本发明的技术方案为: Technical scheme of the present invention is:
一种机器人转座镗孔加工专用夹具,包括夹具体、定位装置和夹紧装置,所述定位装置和夹紧装置安装在夹具体上; A special jig for boring machining on a robot turntable, including a jig body, a positioning device and a clamping device, the positioning device and the clamping device are installed on the jig body;
所述定位装置包括支撑板、定位板和定位销,支撑板、定位板和定位销分别设置在夹具体上,支撑板和机器人转座之间是面接触,定位销和机器人转座上的定位孔连接,定位板和机器人转座面接触; The positioning device includes a support plate, a positioning plate and a positioning pin, and the support plate, the positioning plate and the positioning pin are respectively arranged on the jig body, and the support plate and the robot swivel seat are in surface contact, and the positioning pins and the positioning pins on the robot swivel seat The holes are connected, and the positioning plate is in contact with the robot's swivel surface;
所述夹紧装置包括螺母、压板和导向杆,导向杆设置在夹具体上,导向杆的轴线与夹具体垂直,导向杆上远离夹具体的一端设有和螺母配合的外螺纹,所述的压板中部设有腰孔,导向杆穿过压板上之后通过螺纹连接和螺母连接,压板的一端压在机器人手腕连接体上。 The clamping device includes a nut, a pressure plate and a guide rod, the guide rod is arranged on the clamp body, the axis of the guide rod is perpendicular to the clamp body, and the end of the guide rod away from the clamp body is provided with an external thread that cooperates with the nut. The central part of the pressing plate is provided with a waist hole, and the guide rod passes through the pressing plate and is connected by a threaded connection and a nut, and one end of the pressing plate is pressed on the robot wrist connecting body.
本发明的有益效果为:机器人转座镗孔加工专用夹具结构紧凑,操作迅速、方便、省力,可以保证较高的加工精度和生产效率,且适用于产品固定且批量较大的生产中。 The beneficial effects of the present invention are: the special jig for robot turntable boring processing is compact in structure, quick, convenient and labor-saving to operate, can ensure high processing accuracy and production efficiency, and is suitable for production with fixed products and large batches.
附图说明 Description of drawings
图1为机器人转座镗孔加工专用夹具正视图; Fig. 1 is the front view of the special jig for boring machining of robot turntable;
图2为机器人转座镗孔加工专用夹具左视图; Figure 2 is the left view of the special jig for boring machining on the robot turntable;
图3为机器人转座镗孔加工专用夹具俯视图。 Figure 3 is a top view of the special jig for boring machining on the robot turntable.
其中,1为夹具体,2为支撑板,3为定位板,4为定位销,5为螺母,6为垫片,7为弹簧,8为压板,9为导向杆,10为支撑柱,11为腰孔,,12为压点,13为导向槽。 Among them, 1 is the clip body, 2 is the support plate, 3 is the positioning plate, 4 is the positioning pin, 5 is the nut, 6 is the gasket, 7 is the spring, 8 is the pressure plate, 9 is the guide rod, 10 is the support column, 11 Be the waist hole, 12 is the pressure point, and 13 is the guide groove.
具体实施方式 Detailed ways
一种机器人转座镗孔加工专用夹具,包括夹具体1、定位装置和夹紧装置,定位装置和夹紧装置安装在夹具体1上。 A special jig for boring machining with a robot turntable, comprising a jig body 1, a positioning device and a clamping device, the positioning device and the clamping device are installed on the jig body 1.
定位装置包括支撑板2、定位板3和定位销4,支撑板2、定位板3和定位销4分别设置在夹具体1上,支撑板2和机器人转座之间是面接触,支撑板2用沉头螺钉紧固在夹具体1上,定位销4和机器人转座上的定位孔连接,定位板3和机器人转座面接触,但是定位板3和机器人转座之间的接触面的面积远小于支撑板2和机器人转座之间的接触面的面积,定位板3限制机器人转座绕着定位销4的轴线转动,支撑板2、定位板3和定位销4共同限制了机器人转座的六个自由度,达到了定位的作用。其中支撑板2与夹具体1平行,定位板3和定位销4与夹具体1垂直。支撑板2和机器人转座之间是面接触,限制机器人转座的三个自由度;定位销4是插入机器人转座上的定位孔中,限制了机器人转座的两个自由度;定位板3限制机器人转座绕定位销4的轴线转动的自由度。机器人转座镗孔加工专用夹具一共限制了机器人转座的六个自由度,属于完全定位方式。 The positioning device includes a support plate 2, a positioning plate 3 and a positioning pin 4. The support plate 2, the positioning plate 3 and the positioning pin 4 are respectively arranged on the clamp body 1. There is surface contact between the support plate 2 and the robot swivel seat, and the support plate 2 Fasten on the clamp body 1 with countersunk screws, the positioning pin 4 is connected with the positioning hole on the robot swivel seat, the positioning plate 3 is in contact with the robot swivel seat, but the area of the contact surface between the positioning plate 3 and the robot swivel seat Far smaller than the area of the contact surface between the support plate 2 and the robot swivel seat, the positioning plate 3 restricts the rotation of the robot swivel seat around the axis of the positioning pin 4, and the support plate 2, the positioning plate 3 and the positioning pin 4 jointly limit the rotation of the robot swivel seat. The six degrees of freedom achieve the positioning function. Wherein the support plate 2 is parallel to the clamp body 1, and the positioning plate 3 and the positioning pin 4 are perpendicular to the clamp body 1. There is surface contact between the support plate 2 and the robot swivel seat, which limits the three degrees of freedom of the robot swivel seat; the positioning pin 4 is inserted into the positioning hole on the robot swivel seat, which limits the two degrees of freedom of the robot swivel seat; the positioning plate 3 Limit the degree of freedom that the robot swivel base rotates around the axis of the positioning pin 4. The special jig for boring machining of the robot turntable restricts the six degrees of freedom of the robot turntable in total, which belongs to the complete positioning method.
夹紧装置包括螺母5、垫片6、弹簧7、压板8、导向杆9和支撑柱10,支撑柱10和导向杆9设置在夹具体1上,支撑柱10的轴线和导向杆9的轴线与夹具体1垂直,导向杆9上远离夹具体1的一端设有和螺母5配合的螺纹,所述的压板8中部设有腰孔11,导向杆9依次穿过压板8上的弹簧7、腰孔11、垫片6之后通过螺纹连接和螺母5连接,压板8的两端分别压在支撑柱10和机器人手腕连接体上。 The clamping device comprises a nut 5, a gasket 6, a spring 7, a pressing plate 8, a guide rod 9 and a support column 10, and the support column 10 and the guide rod 9 are arranged on the clamp body 1, and the axis of the support column 10 and the axis of the guide rod 9 Perpendicular to the clamp body 1, the end of the guide rod 9 away from the clamp body 1 is provided with a screw thread that cooperates with the nut 5, and the middle part of the pressure plate 8 is provided with a waist hole 11, and the guide rod 9 passes through the spring 7 on the pressure plate 8 successively. The waist hole 11 and the spacer 6 are connected with the nut 5 through threaded connection afterwards, and the two ends of the pressing plate 8 are respectively pressed on the support column 10 and the robot wrist connecting body.
下面对照附图,通过对实施例的描述,本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。 Referring to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention include the shape, structure, mutual position and connection relationship of each part, the function and working principle of each part, and the manufacturing process of the various components involved. And the method of operation and use, etc., are described in further detail to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
如图一到图三所示的是机器人转座镗孔加工专用夹具夹紧机器人转座时的三种视图(正视图、俯视图和左视图),图中夹具体1上设有三个通孔,分别为第一通孔、第二通孔和第三通孔。第一通孔、第二通孔和第三通孔的轴线都垂直于夹具体1,定位销4安装在第一通孔内,定位销4的轴线垂直于夹具体1。定位销4申出夹具体1穿过支撑板2上的第四通孔进入机器人转座上的定位孔。在夹具体1还设有支撑板2,所述支撑板2为环形结构,支撑板2的内孔称为第四通孔,支撑板2的第四通孔的直径比定位销4的最大的外直径大,支撑板2的第四通孔轴线和定位销4的轴线重合。机器人转座安装在支撑板2上,机器人转座与支撑板2形成一个面配合,机器人转座与支撑板2配合的面上设有一定位孔,定位孔与定位销4配合。机器人转座被支撑板2上的一个面和定位销4限制了五个自由度,还有一个绕支定位销4轴线转动的自由度没有限制。在夹具体1上设有一定位板3,定位板3与定位销4的轴线的距离小于机器人转座绕定位销4的轴线转动的回转半径,定位板3和夹具体1垂直。定位板3的最大高度小于机器人转座的高度与支撑板2的厚度的和,定位板3的最小高度大于支撑板2的厚度。定位板3限制机器人转座绕支定位销4轴线转动的自由度。故机器人转座在空间上的六个自由度都被机器人转座镗孔加工专用夹具限制了,所以机器人转座镗孔加工专用夹具的定位为完全定位。 As shown in Figure 1 to Figure 3, there are three views (front view, top view and left view) when the special jig for boring machining of the robot turntable clamps the robot turntable. In the figure, there are three through holes on the clamp body 1. They are the first through hole, the second through hole and the third through hole respectively. The axes of the first through hole, the second through hole and the third through hole are all perpendicular to the clamp body 1 , the positioning pin 4 is installed in the first through hole, and the axis of the positioning pin 4 is perpendicular to the clamp body 1 . The positioning pin 4 extends out of the clamp body 1 and passes through the fourth through hole on the support plate 2 to enter the positioning hole on the robot swivel base. The clamp body 1 is also provided with a support plate 2, the support plate 2 is an annular structure, the inner hole of the support plate 2 is called the fourth through hole, and the diameter of the fourth through hole of the support plate 2 is larger than that of the positioning pin 4. The outer diameter is large, and the axis of the fourth through hole of the support plate 2 coincides with the axis of the positioning pin 4 . The robot swivel seat is installed on the support plate 2, and the robot swivel seat and the support plate 2 form a surface fit. The robot swivel base is limited by a surface on the support plate 2 and the positioning pin 4 to five degrees of freedom, and there is another degree of freedom that rotates around the axis of the supporting positioning pin 4 without limitation. A positioning plate 3 is arranged on the clamp body 1, the distance between the positioning plate 3 and the axis of the positioning pin 4 is smaller than the radius of gyration of the robot turn base rotating around the axis of the positioning pin 4, and the positioning plate 3 is perpendicular to the clamp body 1. The maximum height of the positioning plate 3 is less than the sum of the height of the robot turntable and the thickness of the supporting plate 2 , and the minimum height of the positioning plate 3 is greater than the thickness of the supporting plate 2 . Positioning plate 3 limits the degree of freedom that robot swivel base rotates around support pin 4 axis. Therefore, the six degrees of freedom of the robot swivel seat in space are limited by the special jig for boring processing of the robot swivel seat, so the positioning of the special jig for boring processing of the robot swivel seat is complete positioning.
在夹具体1上还设有夹紧装置,夹紧装置包括螺母5、垫片6、弹簧7、压板8、导向杆9和支撑柱10。导向杆9和支撑柱10分别通过第二通孔和第三通孔设置在夹具体1上,导向杆9和支撑柱10的轴线分别和第二通孔和第三通孔的轴线重合。导向杆9伸出夹具体1的部分比支撑柱10伸出夹具体1的部分长,导向杆9伸出夹具体1的一端设有与螺母5上的内螺纹配合的外螺纹,导向杆9伸出夹具体1的部分依次穿过弹簧7、腰孔11、垫片6,导向杆9穿过垫片6的一端和螺母5连接。 A clamping device is also provided on the clamp body 1 , and the clamping device includes a nut 5 , a washer 6 , a spring 7 , a pressing plate 8 , a guide rod 9 and a support column 10 . The guide rod 9 and the support post 10 are respectively arranged on the clamp body 1 through the second through hole and the third through hole, and the axes of the guide rod 9 and the support post 10 coincide with the axes of the second through hole and the third through hole respectively. The part that guide rod 9 stretches out clamp body 1 is longer than the part that support column 10 stretches out clamp body 1, and the end that guide rod 9 stretches out clamp body 1 is provided with the external thread that cooperates with the internal thread on the nut 5, and guide rod 9 The part protruding from the clip body 1 passes through the spring 7 , the waist hole 11 , and the washer 6 sequentially, and the guide rod 9 passes through one end of the washer 6 and is connected with the nut 5 .
压板8上设有腰孔11,腰孔11的长度方向与压板8的长度方向相同,腰孔11的长度比压板8的长度小,压板8上一端设有压点12,另一端设有导向槽13,导向槽13的方向与压板8的长度方向一致,导向槽13的宽度等于支撑柱10的直径,压板8通过导向槽13设置在支撑柱10上。压板8通过腰孔11安装在导向杆9上,导向杆2上还设有垫片6、弹簧7和螺母5,垫片4安装在压板8和弹簧之间,弹簧在夹具体1与压板8之间。 The pressure plate 8 is provided with a waist hole 11, the length direction of the waist hole 11 is the same as the length direction of the pressure plate 8, the length of the waist hole 11 is smaller than the length of the pressure plate 8, and the upper end of the pressure plate 8 is provided with a pressure point 12, and the other end is provided with a guide Groove 13, the direction of the guide groove 13 is consistent with the length direction of the pressure plate 8, the width of the guide groove 13 is equal to the diameter of the support column 10, the pressure plate 8 is arranged on the support column 10 through the guide groove 13. The pressure plate 8 is installed on the guide rod 9 through the waist hole 11. The guide rod 2 is also provided with a gasket 6, a spring 7 and a nut 5. The gasket 4 is installed between the pressure plate 8 and the spring. between.
机器人转座镗孔加工专用夹具夹紧时压板8通过腰孔11安装在导向杆9上,压板8的压点12压在机器人转座上,压板8的导向槽13压在支撑柱10上,垫片6垫在导向杆9上压板8与螺母5之间的区域,螺母5通过导向杆9上的外螺纹向垫片6施加沿导向杆9指向夹具体1的力,垫片6将力传导给压板8,压板8则压紧机器人转座和支撑柱10。 When clamped by the special jig for boring machining of the robot turntable, the pressure plate 8 is installed on the guide rod 9 through the waist hole 11, the pressure point 12 of the pressure plate 8 is pressed on the robot turntable, and the guide groove 13 of the pressure plate 8 is pressed on the support column 10. The gasket 6 is placed on the area between the pressure plate 8 and the nut 5 on the guide rod 9, and the nut 5 applies a force to the gasket 6 along the guide rod 9 to the clamp body 1 through the external thread on the guide rod 9, and the gasket 6 will force Conducted to the pressing plate 8, the pressing plate 8 then compresses the robot swivel seat and the support column 10.
机器人转座镗孔加工专用夹具由夹紧状态到放松状态,松开螺母5,将压板8沿着导向槽13和腰孔11向远离机器人转座的方向移动,直到压板8在夹具体1上的垂直投影与机器人转座在夹具体3上的垂直投影不接触时,停止压板8的移动,机器人转座可以从专用夹具上取出。 The special jig for boring machining of the robot turntable is from the clamped state to the relaxed state, loosen the nut 5, and move the pressure plate 8 along the guide groove 13 and the waist hole 11 to the direction away from the robot turntable until the pressure plate 8 is on the clamp body 1 When the vertical projection of the vertical projection of the robot does not contact with the vertical projection of the robot swivel seat on the clamp body 3, the movement of the pressing plate 8 is stopped, and the robot swivel seat can be taken out from the special fixture.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。 The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned method, as long as various insubstantial improvements are adopted from the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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CN104668984A (en) * | 2014-08-10 | 2015-06-03 | 安徽工程大学 | Special clamp for boring of robot rotation seat |
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Cited By (1)
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CN104668984A (en) * | 2014-08-10 | 2015-06-03 | 安徽工程大学 | Special clamp for boring of robot rotation seat |
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