CN204018985U - High-frequency welding thin-walled H-shaped steel web torsion anti-deformation device - Google Patents

High-frequency welding thin-walled H-shaped steel web torsion anti-deformation device Download PDF

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CN204018985U
CN204018985U CN201420362403.6U CN201420362403U CN204018985U CN 204018985 U CN204018985 U CN 204018985U CN 201420362403 U CN201420362403 U CN 201420362403U CN 204018985 U CN204018985 U CN 204018985U
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shaped
support frame
guide box
fixed
groove
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陈应波
单庆斌
田睿
成耀华
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YUNNAN KUNGANG STEEL STRUCTURE CO Ltd
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YUNNAN KUNGANG STEEL STRUCTURE CO Ltd
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Abstract

The utility model provides a high frequency welding thin wall H shaped steel web twists reverse anti-deformation device, including the direction casket to and along the upright web that the direction casket transported, direction casket both sides are equipped with logical groove, and each leads to the inslot and all is equipped with the pinch roller, and the pinch roller is connected with the support frame of fixing on the direction casket through hold-down mechanism, wherein: the support frame is an L-shaped support frame, the end part of the long side of the L-shaped support frame is fixed on the outer side surface of the guide box, the end part of the short side is provided with a groove, and the outer side of the groove is provided with an end plate in which a screw hole is arranged; the pressing mechanism is an L-shaped swing frame, the long edge of the L-shaped swing frame is hinged on the support frame through a hinge shaft, the end part of the short edge is fixed with a pressing wheel, the pressing wheel is arranged in the through groove of the guide box, the short edge is connected with one end of a spring seat with a spring, the other end of the spring seat is connected with a screw rod, and the other end of the screw rod is in threaded connection with a threaded hole of an end plate fixed on the support frame. The pressing wheel is contacted with the vertical web plate to keep the center alignment and verticality of the vertical web plate, and the vertical web plate is effectively prevented from moving, deforming or displacing.

Description

高频焊接薄壁H型钢腹板扭转防变形装置High-frequency welding thin-walled H-shaped steel web torsion anti-deformation device

技术领域 technical field

本实用新型涉及一种防变形、位移装置,特别是一种在高频焊接薄壁H型钢过程中,能有效防止腹板运送变形、位移的装置,属于金属材料加工制造技术领域。 The utility model relates to an anti-deformation and displacement device, in particular to a device capable of effectively preventing deformation and displacement of a web plate during high-frequency welding of thin-walled H-shaped steel, and belongs to the technical field of metal material processing and manufacturing.

背景技术 Background technique

在高频焊接薄壁H型钢生产线上,为了使腹板能够正常地与翼板完成冶金结合,要求腹板在沿导向匣运送过程中,不能产生变形或者变位。但现有生产线却没有配套装置来做到不变形、不变位,因为在腹板运送过程中仅通过带钢悬垂及张力控制装置、夹送辊和腹板扭转装置来完成腹板中心对准及垂直度控制,而没有其他有效手段或措施来保持腹板中心对准并保证其垂直度,使腹板在临近组立焊接前会在导向匣内发生变形扭曲或不能保持垂直,从而直接影响腹板与翼板的正常焊接。尤其对薄壁腹板而言,更容易造成腹板扭曲变形,严重影响成品质量。目前国外生产线针对此问题大多采用比较复杂的自动检测对中技术,不仅投资大,而且操作控制复杂,国产化后存在故障率高的问题,因此有必要对现有生产线技术加以改进。 In the high-frequency welding thin-walled H-shaped steel production line, in order to make the web and the wing plate normally complete the metallurgical bonding, it is required that the web cannot be deformed or displaced during transportation along the guide box. However, the existing production line does not have supporting devices to achieve no deformation and no displacement, because the center alignment of the web is only completed by the strip steel suspension and tension control device, pinch roller and web torsion device during the web transportation process and verticality control, but there are no other effective means or measures to keep the center of the web aligned and ensure its verticality, so that the web will be deformed and twisted in the guide box or cannot be kept vertical before it is assembled and welded, which directly affects Normal welding of web and flange. Especially for thin-walled webs, it is easier to cause web distortion and deformation, which seriously affects the quality of finished products. At present, most foreign production lines adopt relatively complex automatic detection and alignment technology for this problem. Not only the investment is large, but also the operation control is complicated. After localization, there is a problem of high failure rate. Therefore, it is necessary to improve the existing production line technology.

发明内容 Contents of the invention

为解决现有腹板输送过程中因容易变形、变位,而影响腹板与翼片的冶金结合,最终导致产品质量下降的问题,本实用新型提供一种防止腹板变形的装置。 In order to solve the problem that the metallurgical combination of the web and fins is affected due to easy deformation and displacement in the existing web transportation process, resulting in a decline in product quality, the utility model provides a device for preventing web deformation.

本实用新型通过下列技术方案完成:一种高频焊接薄壁H型钢腹板扭转防变形装置,包括导向匣,以及沿导向匣运送的直立腹板,其特征在于导向匣两侧设有通槽,每一通槽内均设有压紧轮,压紧轮通过压紧机构与固定在导向匣上的支撑架相连接,以便根据需要调节压紧机构使压紧轮从两侧压紧直立腹板,保持直立腹板中心对准及垂直度,防止直立腹板在运送过程中发生变形、变位。 The utility model is completed through the following technical solutions: a high-frequency welded thin-walled H-shaped steel web torsion anti-deformation device, including a guide box, and an upright web transported along the guide box, which is characterized in that there are through grooves on both sides of the guide box , each slot is equipped with a compression wheel, which is connected to the support frame fixed on the guide box through the compression mechanism, so that the compression mechanism can be adjusted according to the needs so that the compression wheel can compress the vertical web from both sides , keep the center alignment and verticality of the vertical web, and prevent the deformation and displacement of the vertical web during transportation.

所述支撑架为一L形支撑架,该L形支撑架的长边端部固定在导向匣外侧面上,短边端部设有槽,槽的外侧设有其内设螺孔的端板。 The support frame is an L-shaped support frame, the long side end of the L-shaped support frame is fixed on the outer surface of the guide box, the short side end is provided with a groove, and the outside of the groove is provided with an end plate with screw holes inside it .

所述L形支撑架包括二块平行设置的其间保持间距的L形板,二块L形板之间设有连板,二块L形板的长边端部固定在导向匣外侧面上,二块L形板的短边之间为通槽,短边外侧设有其内设螺孔的端板。 The L-shaped support frame includes two L-shaped plates arranged in parallel to keep a distance between them, a connecting plate is arranged between the two L-shaped plates, and the long side ends of the two L-shaped plates are fixed on the outer surface of the guide box. There is a through groove between the short sides of the two L-shaped plates, and an end plate with a screw hole inside is arranged on the outside of the short side.

所述压紧机构为一L形摆架,该L形摆架的长边通过铰轴铰接在支撑架上,短边端部固定有压紧轮,压紧轮置于导向匣的通槽中,短边与带弹簧的弹簧座一端相接,弹簧座另一端与螺杆相连,螺杆另一端与固定在支撑架上的端板的螺孔相螺接,以便根据需要转动螺杆使弹簧压缩而使L形摆架绕铰轴摆动,而压下压紧轮与直立腹板接触,保持直立腹板中心对准及垂直度,有效防止腹板移动变形或位移。 The pressing mechanism is an L-shaped pendulum, the long side of the L-shaped pendulum is hinged on the support frame through the hinge shaft, and the end of the short side is fixed with a pressing wheel, and the pressing wheel is placed in the through groove of the guide box , the short side is connected to one end of the spring seat with spring, the other end of the spring seat is connected to the screw, and the other end of the screw is screwed to the screw hole of the end plate fixed on the support frame, so that the spring can be compressed by rotating the screw as required. The L-shaped pendulum swings around the hinge shaft, and the pressing wheel is pressed down to contact the upright web to maintain the center alignment and verticality of the upright web, effectively preventing the web from moving, deforming or displacing.

所述L形摆架包括二块平行设置的其间保持间距的L形板,二块L形板之间设有连板,二块L形板的长边通过铰轴铰接在L形支撑架的长边,压紧轮通过其两端的轮轴固定在二块L形板的短边端部之间。 The L-shaped pendulum frame includes two L-shaped plates arranged in parallel to keep a distance between them, a connecting plate is arranged between the two L-shaped plates, and the long sides of the two L-shaped plates are hinged to the L-shaped support frame through the hinge On the long side, the pinch wheel is fixed between the short side ends of the two L-shaped plates through the axles at its two ends.

所述螺杆外端设有调节手柄,以便操作手柄使螺杆转动压缩弹簧而使L形摆架绕铰轴摆动,使压紧轮与直立腹板接触,保持直立腹板中心对准及垂直度,有效防止直立腹板移动变形或位移。 The outer end of the screw rod is provided with an adjustment handle so that the handle can be operated to rotate the screw rod to compress the spring so that the L-shaped pendulum frame swings around the hinge axis, so that the pressing wheel contacts the upright web to maintain the center alignment and verticality of the upright web. Effectively prevent the vertical web from moving, deforming or displacing.

所述导向匣两侧的通槽对称或不对称地设置一个或者多个,以满足实际生产需要。 One or more through grooves on both sides of the guide box are arranged symmetrically or asymmetrically to meet actual production needs.

本实用新型具有下列优点和效果:采用上述方案,可根据生产需要在导向匣两侧对称或不对称设置一个或多个防变形装置,并在需要时转动螺杆而压缩弹簧使L形摆架绕铰轴摆动后,让压紧轮穿过导向匣的通槽与直立腹板接触,从而保持动态直立腹板的中心对准及垂直度,有效防止直立腹板在运送过程中发生变形或位移,伸展弹簧使压紧轮离开导向匣中的直立腹板,即进行腹板的引板,同时通过螺杆的调节,适应不同厚度的腹板运送要求,确保不同规格、不同厚度的腹板在运送过程中不变形、不移位,为后续的生产提供可靠的保障。 The utility model has the following advantages and effects: adopting the above scheme, one or more anti-deformation devices can be installed symmetrically or asymmetrically on both sides of the guide box according to the production needs, and when necessary, the screw rod is rotated to compress the spring to make the L-shaped pendulum stand around After the hinge shaft swings, let the pressure wheel pass through the slot of the guide box and contact the upright web, so as to maintain the center alignment and verticality of the dynamic upright web, and effectively prevent the deformation or displacement of the upright web during transportation. Stretch the spring to make the pressing wheel leave the upright web in the guide box, that is, guide the web, and adjust the screw to meet the transportation requirements of webs of different thicknesses, ensuring that webs of different specifications and thicknesses are transported properly. No deformation or displacement in the center, providing a reliable guarantee for subsequent production.

附图说明 Description of drawings

图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的局部放大图。 FIG. 2 is a partially enlarged view of FIG. 1 .

具体实施方式 Detailed ways

下面结合附图对本实用新型做进一步描述。 Below in conjunction with accompanying drawing, the utility model is further described.

    本实用新型提供的高频焊接薄壁H型钢腹板扭转防变形装置,包括导向匣1,以及沿导向匣1运送的直立腹板2,在导向匣1的两侧对称设有多个通槽3,每一个通槽3内均设有压紧轮4,压紧轮4通过压紧机构与固定在导向匣1上的支撑架相连接;所述支撑架为一L形支撑架,该L形支撑架包括二块平行设置的其间保持间距的L形板11,二块L形板11之间设有连板12,二块L形板11的长边端部固定在导向匣1外侧面上,二块L形板11的短边之间为通槽,短边外侧设有其内设螺孔的端板9; The anti-deformation device for high-frequency welding thin-walled H-shaped steel web provided by the utility model includes a guide box 1 and an upright web 2 transported along the guide box 1, and a plurality of through grooves are symmetrically arranged on both sides of the guide box 1 3. Each through groove 3 is provided with a pressing wheel 4, which is connected with the support frame fixed on the guide box 1 through the pressing mechanism; the support frame is an L-shaped support frame, and the L-shaped support frame The shaped support frame comprises two L-shaped plates 11 arranged in parallel to keep a distance between them, a connecting plate 12 is arranged between the two L-shaped plates 11, and the long side ends of the two L-shaped plates 11 are fixed on the outer surface of the guide box 1 On the top, there is a through groove between the short sides of the two L-shaped plates 11, and an end plate 9 with a screw hole inside is provided on the outside of the short side;

所述压紧机构为一L形摆架,该L形摆架包括二块平行设置的其间保持间距的L形板14,二块L形板14之间设有连板13,二块L形板14的长边通过铰轴15铰接在L形支撑架的二块L形板11的长边,压紧轮4通过其两端的轮轴5固定在二块L形板14的短边端部之间,压紧轮4置于导向匣1的通槽3中,二块L形板14的短边与带弹簧7的弹簧座6右端相压接,弹簧座6左端通过弹簧7与螺杆8相连,螺杆8右端头与弹簧座6左端保留调整间隙,螺杆8左端穿过二块L形板11的短边之间的通槽与设置在该短边外侧的端板9螺孔相螺接,并通过端板9左侧的螺母16进行锁紧固定,所述螺杆8左端设有调节手柄10。 The pressing mechanism is an L-shaped swing frame, which includes two L-shaped plates 14 arranged in parallel to keep a distance between them, a connecting plate 13 is arranged between the two L-shaped plates 14, and two L-shaped plates 14 are arranged in parallel. The long side of plate 14 is hinged on the long side of two L-shaped plates 11 of L-shaped support frame by hinge shaft 15, and pinch wheel 4 is fixed between the short side ends of two L-shaped plates 14 by the axle 5 at its two ends. Between them, the pressing wheel 4 is placed in the through groove 3 of the guide box 1, the short sides of the two L-shaped plates 14 are pressed against the right end of the spring seat 6 with the spring 7, and the left end of the spring seat 6 is connected with the screw rod 8 through the spring 7 , the right end of the screw rod 8 and the left end of the spring seat 6 retain the adjustment gap, and the left end of the screw rod 8 passes through the through groove between the short sides of the two L-shaped plates 11 and is screwed with the end plate 9 screw holes arranged on the outside of the short side, It is locked and fixed by the nut 16 on the left side of the end plate 9 , and the left end of the screw rod 8 is provided with an adjustment handle 10 .

工作时:操作调节手柄10使螺杆8转动压缩弹簧7而使二块L形板14绕铰轴15摆动,使压紧轮4与直立腹板2接触,保持直立腹板2中心对准及垂直度,有效防止直立腹板2在沿导向匣1移动过程中发生变形或位移。 When working: operate the adjustment handle 10 to rotate the screw rod 8 to compress the spring 7 to make the two L-shaped plates 14 swing around the hinge shaft 15, so that the pressing wheel 4 is in contact with the upright web 2 to keep the center of the upright web 2 aligned and vertical degree, effectively prevent the deformation or displacement of the vertical web 2 during the movement along the guide box 1.

Claims (5)

1.一种高频焊接薄壁H型钢腹板扭转防变形装置,包括导向匣,以及沿导向匣运送的直立腹板,其特征在于导向匣两侧设有通槽,每一通槽内均设有压紧轮,压紧轮通过压紧机构与固定在导向匣上的支撑架相连接,所述支撑架为一L形支撑架,该L形支撑架的长边端部固定在导向匣外侧面上,短边端部设有槽,槽的外侧设有其内设螺孔的端板,所述压紧机构为一L形摆架,该L形摆架的长边通过铰轴铰接在支撑架上,短边端部固定有压紧轮,压紧轮置于导向匣的通槽中,短边与带弹簧的弹簧座一端相接,弹簧座另一端与螺杆相连,螺杆另一端与固定在支撑架上的端板的螺孔相螺接。 1. A high-frequency welding thin-walled H-shaped steel web torsion anti-deformation device, including a guide box, and an upright web transported along the guide box, is characterized in that the two sides of the guide box are provided with through grooves, and each through groove is equipped with There is a pressing wheel, and the pressing wheel is connected with the support frame fixed on the guide box through the pressing mechanism. The support frame is an L-shaped support frame, and the long side end of the L-shaped support frame is fixed outside the guide box. On the side, a groove is provided at the end of the short side, and an end plate with a screw hole is provided on the outside of the groove. The pressing mechanism is an L-shaped pendulum, and the long side of the L-shaped pendulum is hinged on the On the support frame, a pinch wheel is fixed at the end of the short side, and the pinch wheel is placed in the through groove of the guide box. The screw holes of the end plate fixed on the support frame are screwed together. 2.根据权利要求1所述的高频焊接薄壁H型钢腹板扭转防变形装置,其特征在于所述L形支撑架包括二块平行设置的其间保持间距的L形板,二块L形板之间设有连板,二块L形板的长边端部固定在导向匣外侧面上,二块L形板的短边之间为通槽,短边外侧设有其内设螺孔的端板。 2. The high-frequency welding thin-walled H-shaped steel web anti-deformation device according to claim 1, characterized in that the L-shaped support frame includes two L-shaped plates arranged in parallel to keep a distance between them, and two L-shaped plates There are connecting plates between the plates, the long side ends of the two L-shaped plates are fixed on the outer surface of the guide box, the short sides of the two L-shaped plates are through grooves, and the outer sides of the short sides are provided with internal screw holes end plate. 3.根据权利要求1所述的高频焊接薄壁H型钢腹板扭转防变形装置,其特征在于所述L形摆架包括二块平行设置的其间保持间距的L形板,二块L形板之间设有连板,二块L形板的长边通过铰轴铰接在L形支撑架的长边,压紧轮通过其两端的轮轴固定在二块L形板的短边端部之间。 3. The high-frequency welding thin-walled H-shaped steel web anti-deformation device according to claim 1, characterized in that the L-shaped pendulum frame includes two L-shaped plates arranged in parallel to keep a distance between them, two L-shaped plates There are connecting plates between the plates, the long sides of the two L-shaped plates are hinged to the long sides of the L-shaped support frame through hinge shafts, and the pressing wheels are fixed between the ends of the short sides of the two L-shaped plates through the axles at both ends. between. 4.根据权利要求1所述的高频焊接薄壁H型钢腹板扭转防变形装置,其特征在于所述螺杆外端设有调节手柄。 4. The anti-deformation device for high-frequency welding thin-walled H-shaped steel web according to claim 1, characterized in that the outer end of the screw rod is provided with an adjustment handle. 5.根据权利要求1所述的高频焊接薄壁H型钢腹板扭转防变形装置,其特征在于所述导向匣两侧的通槽对称或不对称地设置一个或者多个。 5. The high-frequency welding thin-walled H-shaped steel web anti-deformation device according to claim 1, characterized in that one or more through grooves on both sides of the guide box are arranged symmetrically or asymmetrically.
CN201420362403.6U 2014-07-02 2014-07-02 High-frequency welding thin-walled H-shaped steel web torsion anti-deformation device Expired - Fee Related CN204018985U (en)

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CN104889617A (en) * 2015-05-26 2015-09-09 长春轨道客车股份有限公司 Welding deformation preventing device for side beam axle box installing faces and welding deformation preventing method
CN104911678A (en) * 2015-07-02 2015-09-16 昆山一鼎电镀设备有限公司 Hydrargyrum vertical type conductive seat
CN105033542A (en) * 2015-08-03 2015-11-11 中船澄西船舶修造有限公司 Two-purpose tool for predeformation manufacture and orientation assembly of wind tower door frame
CN109465536A (en) * 2018-12-28 2019-03-15 敏实汽车技术研发有限公司 A kind of localization tool applied to thin-wall product

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889617A (en) * 2015-05-26 2015-09-09 长春轨道客车股份有限公司 Welding deformation preventing device for side beam axle box installing faces and welding deformation preventing method
CN104911678A (en) * 2015-07-02 2015-09-16 昆山一鼎电镀设备有限公司 Hydrargyrum vertical type conductive seat
CN104911678B (en) * 2015-07-02 2024-01-05 昆山一鼎工业科技有限公司 Vertical conductive seat of mercury
CN105033542A (en) * 2015-08-03 2015-11-11 中船澄西船舶修造有限公司 Two-purpose tool for predeformation manufacture and orientation assembly of wind tower door frame
CN109465536A (en) * 2018-12-28 2019-03-15 敏实汽车技术研发有限公司 A kind of localization tool applied to thin-wall product
CN109465536B (en) * 2018-12-28 2023-11-07 敏实汽车技术研发有限公司 Positioning jig applied to thin-wall product

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