The utility model provides a kind of dual-purpose starch and residue automatic separator of potato grain that is used to produce starch, and the screenings that it is particularly suitable for bean product slurrying separates.
At present, the starch manufacturing industry is normal to adopt various reducing mechanisms, manually filters then potato grain is broken, in small, broken bits in advance earlier.Screenings is separated, promptly make starch through precipitation, dehydration again.Existing reducing mechanism has: one, traditional disk stone mill, on promptly adopting, last two fans have the millstone plate of roll flute, the potato piece of coarse crushing or the grain class of soaking are ground, this device efficient in small, broken bits is low: two, the thorn roll crusher, promptly adopt the round roller of surface band spine, utilize motor-driven to carry out fragmentation, this device reactive loss is big, be broken into the fine strip shape particle, rate in small, broken bits is lower: three also have a kind of suspended type disintegrating machine, utilize the suspending hammer of motor-driven high speed rotation to carry out its crushing efficiency height in small, broken bits, but consumed power is big, the graininess particle that is broken into is because of the drop temperature height, so the influence precipitation, all adopt artificial isolated by filtration because of the screenings of above-mentioned breaker after broken in addition, so not only separating rate is low, and inferior separating effect, the recovery of starch rate influenced.In process operation, equipment is difficult to sealing, so be difficult for keeping the sanitation and hygiene of product.
The purpose of this utility model provides the dual-purpose starch and residue automatic separator of a kind of improved potato grain, and it is compact conformation not only, can work continuously, and separates screenings automatically, and power attenuation is few, recovery of starch rate height, and the production sanitary condition is good.
The purpose of this utility model is achieved in that this device adopts a motor by belt drive unit, drives boulder crusher, grinding machine and the vibratory sieve that is encapsulated on the same airtight frame simultaneously.Wherein boulder crusher hobboing cutter one side is equipped with the adjustable hobboing cutter of distance, and the outer surface of hobboing cutter is shaped on the thorn that rolls that is " plough point " shape.The moving grinding wheel of grinding machine and feed auger are assembled in the same rotating shaft, are fixed on the grinding wheel of deciding on the adjustment disk by holding screw.Utilize the adjusting bolt to be assembled in the housing, adjust the adjusting bolt and can realize that moving grinding wheel and the spacing of deciding between the grinding wheel change.By the vibratory sieve that eccentric shaft drives, be arranged on the top of chute, vibratory sieve is preferentially selected 60~80 purpose screen clothes for use, and boulder crusher, grinding machine and vibratory sieve all are assembled on the frame that can seal, after slag is separated automatically, discharges through different discharge gates.
Because the utility model adopts a motor as power source, institute's consumption of power is 2/3 of a like product only, and reactive loss is few, so but energy savings.Raw material after the higher boulder crusher fragmentation of crushing efficiency, again after the grinding machine fine grinding, on vibratory sieve, utilize the running water flushing, work continuously because of washing while sieving, the quantity of slag is few on the sieve, recovery of starch rate height, the automatic separating effect highly significant of screenings, to being assembled in boulder crusher, grinding machine, the vibratory sieve of same airtight frame, be easy to realize the sanitation and hygiene of working environment in addition.
Below in conjunction with accompanying drawing the utility model is further described:
Fig. 1 is the front view of a kind of concrete structure of the utility model.
Fig. 2 is the cutaway view of Fig. 1 along the A-A line.
Fig. 3 is the cutaway view of Fig. 2 along the B-B line.
Fig. 4 is the cutaway view of Fig. 2 along the C-C line.
Describe concrete structure of the present utility model and working condition in detail according to Fig. 1~4.This device adopts the frame 1 of a sealing, the boulder crusher 4,
grinding machine 8 and the vibratory sieve 11 that utilize a motor 2 and drive by belt drive unit all are encapsulated on the airtight frame 1, and the supply channel that leads to boulder crusher 4, vibratory sieve 11 also is housed on frame 1.Wherein belt drive unit comprises three pairs of
belt pulleys 17,15,6,10 and 1014 that three
belts 3,7,13 connect.Two
belts 7,13 that wherein are assembled on the grinding machine axle are contained on the
same belt pulley 10, and respectively be assembled in 4 of boulder crushers on
belt pulley 6 link to each other with
belt pulley 14 on the vibratory sieve eccentric shaft 32, each belt is all isolated with protective cover.Boulder crusher 4 is formed by
hopper 18 with by
hobboing cutter 19, glue cutter 16 that bearing
block 5 is assembled on the frame 1.Wherein the outer surface of
hobboing cutter 19 rolls thorn and preferably is processed into " plough point " shape, can significantly improve crushing efficiency.Glue cutter 16 is assembled in a side of
hobboing cutter 19, fixes by screw thread, and the position of glue cutter 16 is adjustable, with regulate the distance between glue cutter 16 and the
hobboing cutter 19, make
enter hopper 18 raw material under the effect of
hobboing cutter 19 and glue cutter 16 by coarse crushing.Glue cutter 16 adopts hard nontoxic rubber plate to make,
grinding machine 8 adopts the emery wheel mill, it comprises the
end cap 20 of being with hopper,
adjustment disk 21,
feed auger 22, regulate
bolt 23, holding
screw 24,
housing 25,
axle 27, moving
grinding wheel 28, decide grinding
wheel 29 etc., and wherein moving
grinding wheel 28 and
feed auger 22 are assembled in the same rotating
shaft 27.
Rotating
shaft 27 is fixed on the frame 1 by
bearing block 9, and rolling
bearing 26 is housed in the bearing block 9.Deciding
grinding wheel 29 is fixed on the
adjustment disk 21 by holding
screw 24, and be assembled in the
housing 25 with regulating
bolt 23, moving
grinding wheel 28 and the spacing of deciding between the
grinding wheel 29 are adjusted by regulating
bolt 23, during adjustment by the observation window on the
housing 25 30 observe therebetween from size and uniformity coefficient, the eccentric shaft 32 formula structures that vibratory sieve 11 adopts
belt pulley 14 to drive, rotation by the eccentric shaft 32 that installs with bearing block 31 drives vibratory sieve work, and by an amount of water filling of feed pipe, screenings can separate in vibratory sieve 11 automatically.The screen cloth of vibratory sieve 11 sieves at the end is 60~80 orders, is shaped on discharge gate respectively in the end sides and the screen end of
sieving end chute 12.
During operation, starter motor 2, connect supply channel, the potato class of cleaning, as pachyrhizus, potato etc., the
hopper 18 that perhaps adds boulder crusher 4 through coarse cereals such as soaked beautiful grains, through
hobboing cutter 19 and 16 coarse crushings of glue cutter, it is in small, broken bits to enter
grinding machine 8 then earlier, and its degree in small, broken bits can be adjusted as required and regulate
bolt 23, the gap that makes grinding
wheel 28 and decide between the grinding
wheel 29 suitably gets final product, the slurry after in small, broken bits and slag after vibratory sieve separated automatically.The end sides discharge gate of vibratory sieve 11
sieve end chutes 12 enters stock tank with slurry, through precipitation, dehydration starch, isolated slag on the screen cloth is drained by its end discharge gate.