CN204000282U - Energy-saving dye vat - Google Patents
Energy-saving dye vat Download PDFInfo
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- CN204000282U CN204000282U CN201420484995.9U CN201420484995U CN204000282U CN 204000282 U CN204000282 U CN 204000282U CN 201420484995 U CN201420484995 U CN 201420484995U CN 204000282 U CN204000282 U CN 204000282U
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- storage device
- carrier pipe
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- heat exchanger
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 130
- 239000000498 cooling water Substances 0.000 claims abstract description 37
- 239000008235 industrial water Substances 0.000 claims abstract description 14
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 14
- 238000001816 cooling Methods 0.000 description 8
- 238000010792 warming Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
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- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The utility model discloses energy-saving dye vat, this energy-saving dye vat, comprises cylinder body and heat exchanger, and the input pipe of described heat exchanger connects respectively steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe; The efferent duct of described heat exchanger connects respectively industrial water storage device input, middle warm water storage device input and high-temperature water storage device input; The input of described industrial water storage device, middle warm water storage device and high-temperature water storage device is respectively equipped with control valve; Warm water carrier pipe during the output of described middle warm water storage device connects, the output of described high-temperature water storage device connects high-temperature water carrier pipe; On described steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe, be respectively equipped with control valve; The efferent duct of described heat exchanger is provided with pump.The energy-saving dye vat that the utility model provides, it can reduce the consumption of steam and cooling water, saves water and energy.
Description
Technical field
The utility model relates to energy-saving dye vat.
Background technology
Existing dye vat, general by oil, high-temperature steam heating and cooling water cooling, all larger to high-temperature steam and cooling water demand, and fail to make full use of the contained heat energy of heat medium, water and energy resource consumption are larger, inefficiency.
Utility model content
The purpose of this utility model is to provide a kind of energy-saving dye vat, adopts steam and hot water Hybrid Heating, makes full use of the heat energy of heat medium, reduces the consumption of steam and cooling water, reduces water consumption and energy consumption in production process.
For achieving the above object, the utility model provides a kind of energy-saving dye vat, comprises cylinder body and heat exchanger,
The input pipe of described heat exchanger connects respectively steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe;
The efferent duct of described heat exchanger connects respectively industrial water storage device input, middle warm water storage device input and high-temperature water storage device input;
The input of described industrial water storage device, middle warm water storage device and high-temperature water storage device is respectively equipped with control valve;
Warm water carrier pipe during the output of described middle warm water storage device connects, the output of described high-temperature water storage device connects high-temperature water carrier pipe;
On described steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe, be respectively equipped with control valve;
The efferent duct of described heat exchanger is provided with pump.
The course of work of the energy-saving dye vat of the utility model is as follows:
B1) open control valve on high-temperature water carrier pipe, other control valves are closed, and make the high-temperature water in high-temperature water storage device pass through high-temperature water carrier pipe input heat exchanger, by heat exchange, make to dye cylinder temperature and be warming up to the first preset temperature, meanwhile, in heat exchanger, high-temperature water is lowered the temperature into middle warm water;
B2) open control valve on middle warm water storage device input, other control valves are closed, and in heat exchanger, middle warm water is delivered to middle warm water storage device by heat exchanger efferent duct and upper pump thereof;
B3) open control valve on steam pipeline, other control valves are closed, and make steam enter heat exchanger by steam pipeline, by heat exchange, make to dye cylinder temperature and continue to be warming up to the second preset temperature;
B4) open control valve on middle warm water carrier pipe, other control valves are closed, and make the middle warm water in middle warm water storage device pass through middle warm water carrier pipe input heat exchanger, by heat exchange, make greenhouse cooling to the three preset temperatures in dye vat, meanwhile, in heat exchanger, middle warm water heats up into high-temperature water;
B5) open control valve on high-temperature water storage device input, other control valves are closed, and in heat exchanger, high-temperature water is delivered to high-temperature water storage device by heat exchanger efferent duct and upper pump thereof;
B6) open control valve on cooling water carrier pipe, open industrial water storage device input control valve, other control valves are closed, make cooling water pass through cooling water carrier pipe input heat exchanger, by heat exchange, make to dye cylinder temperature and continue to be cooled to the 4th preset temperature, meanwhile, in heat exchanger, cooling water is delivered to industrial water storage device by heat exchanger efferent duct and upper pump thereof;
B7) repeat B1) to B6) step.
The following process of passing through of initial high-temperature water obtains:
A1) open control valve on steam pipeline, other control valves are closed, and make steam enter heat exchanger by steam pipeline, by heat exchange, make to dye cylinder temperature and are warming up to the second preset temperature;
A2) open control valve on cooling water carrier pipe, other control valves are closed, and make cooling water pass through cooling water carrier pipe input heat exchanger, by heat exchange, make greenhouse cooling to the three preset temperatures in dye vat, and meanwhile, in heat exchanger, cooling water heats up into high-temperature water;
A3) open control valve on high-temperature water storage device input, other control valves are closed, and in heat exchanger, high-temperature water is delivered to high-temperature water storage device by heat exchanger efferent duct and upper pump thereof.
Advantage of the present utility model and beneficial effect are: a kind of energy-saving dye vat and Temp. control method thereof are provided, adopt steam and hot water Hybrid Heating, make full use of the heat energy of heat medium, reduce the consumption of steam and cooling water, reduce water consumption and energy consumption in production process.
The utility model can utilize high-temperature water to heat for the first time dye vat in the situation that not inputting steam, thereby has effectively reduced the consumption of steam.
The utility model can be in the situation that not inputting cooling water, and in utilization, warm water is lowered the temperature for the first time to dye vat, thereby effectively reduced the consumption of cooling water.
The conversion that can circulate of high-temperature water of the present utility model and middle warm water when first heating, to dye vat release heat, absorbs the heat of dye vat when first cooling, takes full advantage of heat, thereby effectively reduces the energy consumption in production process.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the energy-saving dye vat of the utility model;
Fig. 2 is the schematic diagram of the utility model dye vat course of work;
Fig. 3 is the schematic diagram of the utility model dye vat course of work embodiment.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model is more clearly described, and can not limit protection domain of the present utility model with this.
The concrete technical scheme of implementing of the utility model is:
As shown in Figure 1, the utility model provides a kind of energy-saving dye vat, comprises cylinder body 1 and heat exchanger 2,
The input pipe of described heat exchanger 2 connects respectively steam pipeline 3, cooling water carrier pipe 4, middle warm water carrier pipe 5 and high-temperature water carrier pipe 6;
The efferent duct of described heat exchanger 2 connects respectively industrial water storage device 7 inputs, middle warm water storage device 8 inputs and high-temperature water storage device 9 inputs;
The input of described industrial water storage device 7 is respectively equipped with control valve 71;
The input of described middle warm water storage device 8 is provided with control valve 81;
The input of described high-temperature water storage device 9 is provided with control valve 91;
Warm water carrier pipe 5 during the output of described middle warm water storage device 8 connects, the output of described high-temperature water storage device 9 connects high-temperature water carrier pipe 6;
Described steam pipeline 3 is provided with control valve 31;
Described cooling water carrier pipe 4 is provided with control valve 41;
Described middle warm water carrier pipe 5 is provided with control valve 51;
Described high-temperature water carrier pipe 6 is provided with control valve 61;
The efferent duct of described heat exchanger 2 is provided with pump 10.
As shown in Figure 2, the course of work of the energy-saving dye vat of the utility model is as follows:
B1) open control valve 61 on high-temperature water carrier pipe 6, other control valves are closed, make the high-temperature water in high-temperature water storage device 9 pass through high-temperature water carrier pipe 6 input heat exchangers 2, by heat exchange, make the interior temperature of dye vat 1 be warming up to the first preset temperature T1 from T0, meanwhile, the interior high-temperature water of heat exchanger 2 is lowered the temperature into middle warm water;
B2) open control valve 81 on middle warm water storage device 8 inputs, other control valves are closed, and the interior middle warm water of heat exchanger 2 is delivered to middle warm water storage device 8 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B3) open control valve 31 on steam pipeline 3, other control valves are closed, and make steam enter heat exchanger 2 by steam pipeline 3, by heat exchange, make the interior temperature of dye vat 1 continue to be warming up to the second preset temperature T2;
B4) open control valve 51 on middle warm water carrier pipe 5, other control valves are closed, make the middle warm water in warm water storage device 8 pass through middle warm water carrier pipe 5 input heat exchangers 2, by heat exchange, make interior greenhouse cooling to the three preset temperature T3 of dye vat 1, meanwhile, the interior middle warm water of heat exchanger 2 heats up into high-temperature water;
B5) open control valve 91 on high-temperature water storage device 9 inputs, other control valves are closed, and the interior high-temperature water of heat exchanger 2 is delivered to high-temperature water storage device 9 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B6) open control valve 41 on cooling water carrier pipe 4, open industrial water storage device 7 input control valves 71, other control valves are closed, make cooling water pass through cooling water carrier pipe 4 input heat exchangers 2, by heat exchange, make the interior temperature of dye vat 1 continue to be cooled to the 4th preset temperature T4, meanwhile, the interior cooling water of heat exchanger 2 is delivered to industrial water storage device 7 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B7) repeat B1) to B6) step.
The following process of passing through of initial high-temperature water obtains:
A1) open control valve 31 on steam pipeline 3, other control valves are closed, and make steam enter heat exchanger 2 by steam pipeline 3, by heat exchange, make the interior temperature of dye vat 1 be warming up to the second preset temperature T2;
A2) open control valve 41 on cooling water carrier pipe 4, other control valves are closed, and make cooling water pass through cooling water carrier pipe 4 input heat exchangers 2, by heat exchange, make interior greenhouse cooling to the three preset temperature T3 of dye vat 1, meanwhile, the interior cooling water of heat exchanger 2 heats up into high-temperature water;
A3) open control valve 91 on high-temperature water storage device 9 inputs, other control valves are closed, and the interior high-temperature water of heat exchanger 2 is delivered to high-temperature water storage device 9 by heat exchanger 2 efferent ducts and upper pump 10 thereof.
As shown in Figure 3, a specific embodiment of the energy-saving dye vat course of work of the utility model is as follows:
B1) open control valve 61 on high-temperature water carrier pipe 6, other control valves are closed, make 90 ℃ of high-temperature water in high-temperature water storage device 9 pass through high-temperature water carrier pipe 6 input heat exchangers 2, by heat exchange, make the interior temperature of dye vat 1 be warming up to 80 ℃ from 15 ℃, meanwhile, the interior 90 ℃ of high-temperature water of heat exchanger 2 are lowered the temperature into warm water in 60 ℃;
B2) open control valve 81 on middle warm water storage device 8 inputs, other control valves are closed, and in interior 60 ℃ of heat exchanger 2, warm water is delivered to middle warm water storage device 8 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B3) open control valve 31 on steam pipeline 3, other control valves are closed, and make steam enter heat exchanger 2 by steam pipeline 3, by heat exchange, make the interior temperature of dye vat 1 continue to be warming up to 130 ℃;
B4) open control valve 51 on middle warm water carrier pipe 5, other control valves are closed, make warm water in 60 ℃ in warm water storage device 8 pass through middle warm water carrier pipe 5 input heat exchangers 2, by heat exchange, make the interior greenhouse cooling to 110 ℃ of dye vat 1, meanwhile, in interior 60 ℃ of heat exchanger 2, warm water heats up into 90 ℃ of high-temperature water;
B5) open control valve 91 on high-temperature water storage device 9 inputs, other control valves are closed, and the interior 90 ℃ of high-temperature water of heat exchanger 2 are delivered to high-temperature water storage device 9 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B6) open control valve 41 on cooling water carrier pipe 4, open industrial water storage device 7 input control valves 71, other control valves are closed, make cooling water pass through cooling water carrier pipe 4 input heat exchangers 2, by heat exchange, make the interior temperature of dye vat 1 continue to be cooled to 40 ℃, meanwhile, the interior cooling water of heat exchanger 2 is delivered to industrial water storage device 7 by heat exchanger 2 efferent ducts and upper pump 10 thereof;
B7) repeat B1) to B6) step.
The utility model can utilize high-temperature water to heat for the first time dye vat 1 in the situation that not inputting steam, thereby has effectively reduced the consumption of steam.
The utility model can be in the situation that not inputting cooling water, and in utilization, warm water is lowered the temperature for the first time to dye vat 1, thereby effectively reduced the consumption of cooling water.
The conversion that can circulate of high-temperature water of the present utility model and middle warm water when first heating, to dye vat 1 release heat, absorbs the heat of dye vat 1 when first cooling, takes full advantage of heat, thereby has effectively saved the consumption of the energy and water.
Energy-saving benefit is as follows:
Process conditions: bath raio 8, hot water/dye liquor is guarded ratio 2.5, every day average process cycle number 6,15 minutes average heat time heating times of each technique, 60 tons of full factory output every day.
Need hot water amount every day: 60 tons of output * 8 bath raio * 2.5 water heaters/dye liquor=1200 ton/day
Energy-saving benefit: 1200 tons of * (85 ℃-70 ℃) * 1000/600000=30 ton (steam), tons of/day * 200 yuan/ton=6000 yuan/day, economic benefit=30.
Year amount of energy saving is amounted to mark coal approximately: 30 ton of * 60 ten thousand kilocalorie * 330 days/7,000,000 kilocalorie=848.5 ton.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art; do not departing under the prerequisite of the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (1)
1. energy-saving dye vat, comprises cylinder body and heat exchanger, it is characterized in that:
The input pipe of described heat exchanger connects respectively steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe;
The efferent duct of described heat exchanger connects respectively industrial water storage device input, middle warm water storage device input and high-temperature water storage device input;
The input of described industrial water storage device, middle warm water storage device and high-temperature water storage device is respectively equipped with control valve;
Warm water carrier pipe during the output of described middle warm water storage device connects, the output of described high-temperature water storage device connects high-temperature water carrier pipe;
On described steam pipeline, cooling water carrier pipe, middle warm water carrier pipe and high-temperature water carrier pipe, be respectively equipped with control valve;
The efferent duct of described heat exchanger is provided with pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420484995.9U CN204000282U (en) | 2014-08-22 | 2014-08-22 | Energy-saving dye vat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420484995.9U CN204000282U (en) | 2014-08-22 | 2014-08-22 | Energy-saving dye vat |
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| Publication Number | Publication Date |
|---|---|
| CN204000282U true CN204000282U (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420484995.9U Expired - Fee Related CN204000282U (en) | 2014-08-22 | 2014-08-22 | Energy-saving dye vat |
Country Status (1)
| Country | Link |
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| CN (1) | CN204000282U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178962A (en) * | 2014-08-22 | 2014-12-03 | 海安启弘纺织科技有限公司 | Energy-saving dye vat and temperature control method thereof |
-
2014
- 2014-08-22 CN CN201420484995.9U patent/CN204000282U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104178962A (en) * | 2014-08-22 | 2014-12-03 | 海安启弘纺织科技有限公司 | Energy-saving dye vat and temperature control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20200822 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |