CN203999395U - A kind of adobe of throwing glazed brick - Google Patents

A kind of adobe of throwing glazed brick Download PDF

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Publication number
CN203999395U
CN203999395U CN201420434010.1U CN201420434010U CN203999395U CN 203999395 U CN203999395 U CN 203999395U CN 201420434010 U CN201420434010 U CN 201420434010U CN 203999395 U CN203999395 U CN 203999395U
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layer
glaze
adobe
transparent
protection
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CN201420434010.1U
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王华明
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Fengcheng Dongpeng Ceramic Co., Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
FENGCHENG DONGPENG CERAMIC Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
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Abstract

Throw an adobe for glazed brick, from bottom to top comprise successively end base layer, printed layer, protection glaze layer and transparent layer.Base layer thickness of the described end is 6-9mm, and described printed layer thickness is for being less than 0.1mm, and described protection glaze layer thickness is 0.1-0.2mmmm, and described transparent layer thickness is 0.8-1.0mm.Product after the utility model is fired due to the protection glaze layer in printed layer and transparent layer thicker and smooth, thereby thereby can adopt non-resilient module to carry out the super gentle mirror effect that rubbing down has guaranteed its surface.

Description

A kind of adobe of throwing glazed brick
Technical field
The utility model relates to ceramic tile manufacturing technology field, especially relates to a kind of adobe of throwing glazed brick.
Background technology
Throw glazed brick and be also the full glazed brick of throwing, it is emerging in recent years a kind of architectural pottery product, it has gathered the advantage of polished tile, Antique Imitation Tiles, ceramics three kinds of products, product has discharged the implicit property of ornamental brick cloudy colour half-light completely, solved and partly thrown brick and easily hide dirty defect, the glossiness, the porcelain hardness that have possessed polished tile, the high imitation really of glaze that also has Antique Imitation Tiles simultaneously, and the abundant printing effect of ceramics glaze.Existing throwing glazed brick is, after executing 0.5~1.5mm transparent layer after printed decoration layer fire in adobe on ornament layer, through elastic module rubbing down, to form.Because transparent layer is very thin, and use elastic module, glazed layer is contacted incomplete with Modular surface, produce brick ground roll shape wave, when whole paving is used, can affect beautiful decoration and associative perception, and because base substrate can produce gas in a sintering procedure, and transparent layer has certain viscosity, gas can not break through transparent layer completely, will leave at transparent layer the defects such as pin hole, bubble, recessed glaze.
Utility model content
The purpose of this utility model is to propose a kind of adobe of throwing glazed brick, and it can solve the many problems in the gentle hole of surface-duided wave shape wave in glazed brick sintering process of throwing.
For reaching this object, the utility model by the following technical solutions:
Throw an adobe for glazed brick, from bottom to top comprise successively end base layer, printed layer, protection glaze layer and transparent layer.
Base layer thickness of the described end is 6-9mm.
Described printed layer thickness is for being less than 0.1mm.
Described protection glaze layer thickness is 0.1-0.2mmmm, and protection glaze layer is used for stoping bottom gas to discharge, and therefore can adopt thinner thickness.
Described transparent layer thickness is 0.8-1.0mm, and transparent layer is relatively thicker with protection glaze layer, because the throwing glazed brick after burning till adopts the form of hard polishing to need thicker thickness.But this transparent layer is not wasted more materials with respect to the transparent layer of common throwing glazed brick, more smooth because the existence of protection glaze layer makes to throw the surface of glazed brick.
Compared with prior art, protection glaze of the present utility model has the characteristic that high temperature viscosity is large, can stop bottom gas to be discharged, thereby solve the defects such as the recessed glaze of glaze pin hole, by biscuiting, make adobe glaze absorb better glaze and reduce glaze layer bubble, moisture organism volatilization in the process of biscuiting, protection glaze softening range is 10 ℃, narrow compared with 20 ℃ of transparent softening ranges, melting completely faster, and prior to transparent melting, in sintering procedure, bottom gas is played to suppression, avoid base substrate gas evaporation to form pore; And reduced base substrate moisture, also can prevent from cracking even fried base in sintering process; Drench in addition brick in transparent process in the face of the absorption of glaze more abundant; also can reduce the recessed glaze of glaze layer; thereby solved produced in series technology stability problem; and guaranteed the smooth of glaze, thereby the product after firing and due to the protection glaze layer in printed layer and transparent layer thickness is thicker and smooth thereby can adopt non-resilient module to carry out the super gentle mirror effect that rubbing down has guaranteed its surface.
Accompanying drawing explanation
Fig. 1 is the structure iron of the throwing glazed brick of one of them embodiment of the present utility model.
Wherein: end base layer 1, printed layer 2, protection glaze layer 3, transparent layer 4.
Embodiment
Below by embodiment, further illustrate the technical solution of the utility model.Its glaze of embodiment of the present utility model all adopts commercially available Dow company glaze, but one of ordinary skill in the art will readily recognize that the glaze of other companies also can realize the object of this patent.
Embodiment 1
As shown in Figure 1, a kind of throwing glazed brick of the present embodiment, from bottom to top comprises end base layer 1, printed layer 2, protection glaze layer 3 and transparent layer 4 successively; wherein base layer 1 thickness is 8.5mm at the end; printed layer thickness is 0.05mm, and protection glaze layer thickness is 0.2mm, and transparent layer thickness is 0.8mm.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step comprises successively:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe, control adobe temperature after dry and at 65 ℃, in described adobe, execute 380g ground-coat enamel and form end base layer 1;
On B, the base layer of the described end 1 after described steps A, by screen printing and after being dried, form printed layer 2, control adobe temperature at 55 ℃, execute protection glaze 350g and form protection glaze layer 3, the softening temperature of protection glaze is 1070 ℃, and chemical constitution is Si:60%, Al:13.70%, Ca:12.5%, Mg:1.24%, K:0.5%, Na:5.8%;
C, the adobe after described step B is entered to kiln biscuiting at 900 ℃;
D, controlling adobe temperature, at 75 degree, to execute one deck softening temperature be the transparent 1000g of 1100 degrees Celsius again, then dry;
E, the described adobe after described step D is entered to kiln at 1200 ℃, use non-resilient module to carry out after rubbing down after firing, packing warehouse-in.
Protection glaze in the present embodiment has the characteristic that high temperature viscosity is large, can stop bottom gas to be discharged, thereby solve the defects such as the recessed glaze of glaze pin hole, by biscuiting, make adobe glaze absorb better glaze and reduce glaze layer bubble, moisture organism volatilization in the process of biscuiting, protection glaze softening temperature is low, first melting in sintering procedure, bottom gas is played to suppression, avoid base substrate gas evaporation to form pore; And reduced base substrate moisture, also can prevent from cracking even fried base in sintering process; Drench in addition brick in transparent process in the face of the absorption of glaze more abundant; also can reduce the recessed glaze of glaze layer; thereby solved produced in series technology stability problem; and guaranteed the smooth of glaze, thereby the product after firing and due to the protection glaze layer in printed layer and transparent layer thickness is thicker and smooth thereby can adopt non-resilient module to carry out the super gentle mirror effect that rubbing down has guaranteed its surface.
Embodiment 2
As shown in Figure 1, a kind of throwing glazed brick of the present embodiment, it from bottom to top comprises end base layer 1, printed layer 2, protection glaze layer 3 and transparent layer 4 successively; wherein base layer 1 thickness is 6mm at the end; printed layer thickness is 0.08mm, and protection glaze layer thickness is 0.1mm, and transparent layer thickness is 1.0mm.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step comprises successively:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe, control adobe temperature after dry and at 75 ℃, in described adobe, execute 300g ground-coat enamel and form end base layer 1;
On B, the base layer of the described end 1 after described steps A, by spray ink Printing stamp and after being dried, form printed layer 2, control adobe temperature at 60 ℃, execute protection glaze 300g and form protection glaze layer 3, the chemical constitution of protection glaze is Si:58%, Al13%, Ca:12%, Mg:1.2%, K:0.6%, Na:6%, softening temperature is 1080 ℃;
C, the adobe after described step B is entered to kiln biscuiting at 950 ℃;
It is 1120 transparent 1050g that D, control adobe temperature are executed one deck softening temperature again at 78 degree, then dry;
E, the described adobe after described step D is entered to kiln at 1200 ℃, use non-resilient module to carry out after rubbing down after firing, packing warehouse-in.
Protection glaze layer in the present embodiment has the characteristic that high temperature viscosity is large, can stop bottom gas to be discharged, thereby solve the defects such as the recessed glaze of glaze pin hole, by biscuiting, make adobe glaze absorb better glaze and reduce glaze layer bubble, moisture organism volatilization in the process of biscuiting, protection glaze softening temperature is low, first melting in sintering procedure, bottom gas is played to suppression, avoid base substrate gas evaporation to form pore; And reduced base substrate moisture, also can prevent from cracking even fried base in sintering process; Drench in addition brick in transparent process more abundant in the face of the absorption of glaze, also can reduce the recessed glaze of glaze layer, thereby solve produced in series technology stability problem, and guarantee the smooth of glaze.
Embodiment 3
As shown in Figure 1, a kind of throwing glazed brick of the present embodiment, it from bottom to top comprises end base layer 1, printed layer 2, protection glaze layer 3, transparent layer 4 successively; wherein base layer 1 thickness is 9mm at the end; printed layer thickness is 0.06mm, and protection glaze layer thickness is 0.15mm, and transparent layer thickness is 0.9mm.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step comprises successively:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe, control adobe temperature after dry and at 70 ℃, in described adobe, execute 400g ground-coat enamel and form end base layer 1;
On B, the base layer of the described end 1 after described steps A, by roller printing and after being dried, form printed layer 2, control adobe temperature at 55 ℃, execute protection glaze 320g and form protection glaze layer 3, the chemical constitution of protection glaze is Si:65%, Al14%, Ca:13%, Mg:1.3%, K:0.2%, Na:5.5%, softening temperature is 1070 ℃;
C, the adobe after described step B is entered to kiln biscuiting at 850 ℃;
D, controlling adobe temperature, at 75 degree, to execute one deck softening temperature be the transparent 1030g of 1110 ℃ again, then dry;
E, the described adobe after described step D is entered to kiln at 1250 ℃, use non-resilient module to carry out after rubbing down after firing, packing warehouse-in.
Protection glaze layer in the present embodiment has the characteristic that high temperature viscosity is large, can stop bottom gas to be discharged, thereby solve the defects such as the recessed glaze of glaze pin hole, by biscuiting, make adobe glaze absorb better glaze and reduce glaze layer bubble, moisture organism volatilization in the process of biscuiting, protection glaze softening temperature is low, first melting in sintering procedure, bottom gas is played to suppression, avoid base substrate gas evaporation to form pore; And reduced base substrate moisture, also can prevent from cracking even fried base in sintering process; Drench in addition brick in transparent process more abundant in the face of the absorption of glaze, also can reduce the recessed glaze of glaze layer, thereby solve produced in series technology stability problem, and guarantee the smooth of glaze,
Embodiment 4
As shown in Figure 1, a kind of throwing glazed brick of the present embodiment, it from bottom to top comprises end base layer 1, printed layer 2, protection glaze layer 3, transparent layer 4 successively; wherein base layer 1 thickness is 7.8mm at the end; printed layer thickness is 0.03mm, and protection glaze layer thickness is 0.18mm, and transparent layer thickness is 0.8mm.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step comprises successively:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe, control adobe temperature after dry and at 70 ℃, in described adobe, execute 370g ground-coat enamel and form end base layer 1;
On B, the base layer of the described end 1 after described steps A, by spray ink Printing stamp and roller printing and after being dried, form printed layer 2, control adobe temperature at 55 ℃, execute protection glaze 340g and form protection glaze layer 3, the chemical constitution of protection glaze is Si:60%, Al13.6%, Ca:12.6%, Mg:1.25%, K:0.4%, Na:5.8%, softening temperature is 1075 ℃;
C, the adobe after described step B is entered to kiln biscuiting at 880 ℃;
D, controlling adobe temperature, at 75 degree, to execute one deck softening temperature be the transparent 1010g of 1105 ℃ again, then dry;
E, the described adobe after described step D is entered to kiln at 1250 ℃, use non-resilient module to carry out after rubbing down after firing, packing warehouse-in.
Protection glaze in the present embodiment has the characteristic that high temperature viscosity is large, can stop bottom gas to be discharged, thereby solve the defects such as the recessed glaze of glaze pin hole, by biscuiting, make adobe glaze absorb better glaze and reduce glaze layer bubble, moisture organism volatilization in the process of biscuiting, protection glaze softening temperature is low, first melting in sintering procedure, bottom gas is played to suppression, avoid base substrate gas evaporation to form pore; And reduced base substrate moisture, also can prevent from cracking even fried base in sintering process; Drench in addition brick in transparent process more abundant in the face of the absorption of glaze, also can reduce the recessed glaze of glaze layer, thereby solve produced in series technology stability problem, and guarantee the smooth of glaze, and can use non-resilient module to carry out rubbing down, surface finish is high.
Embodiment 5:
A kind of ceramic tile of the present embodiment, it comprises end base layer 1, printed layer 2, transparent layer 4 from bottom to top successively, manufactures the ceramic tile of the present embodiment, its step comprises successively:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe, control adobe temperature after dry and at 70 ℃, in described adobe, execute 370g ground-coat enamel and form end base layer 1;
On B, the base layer of the described end 1 after described steps A, by spray ink Printing stamp and roller printing and after being dried, form printed layer 2;
C, execute transparent 1010g, then dry;
D, the described adobe after described step C is entered to kiln at 1250 ℃, use elastic module to carry out after rubbing down after firing, packing warehouse-in.
The product of the present embodiment is not protected glaze layer; and use elastic module to carry out rubbing down; its product is owing to producing gas in sintering procedure; break through transparent layer; thereby have the defect of pin hole, in the face of the incomplete absorption of transparent, there is recessed glaze in brick; and use elastic module to carry out rubbing down, inevitably occur brick ground roll shape wave.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.

Claims (5)

1. throw an adobe for glazed brick, from bottom to top comprise successively end base layer, printed layer and transparent layer, it is characterized in that: between described printed layer and transparent layer, protect in addition glaze layer.
2. a kind of adobe of throwing glazed brick according to claim 1, is characterized in that: base layer thickness of the described end is 6-9mm.
3. a kind of adobe of throwing glazed brick according to claim 1, is characterized in that: described printed layer thickness is for being less than 0.1mm.
4. a kind of adobe of throwing glazed brick according to claim 1, is characterized in that: described protection glaze layer thickness is 0.1-0.2mm.
5. a kind of adobe of throwing glazed brick according to claim 1, is characterized in that: described transparent layer thickness is 0.8-1.0mm.
CN201420434010.1U 2014-08-01 2014-08-01 A kind of adobe of throwing glazed brick Active CN203999395U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105985142A (en) * 2015-02-15 2016-10-05 广东嘉俊陶瓷有限公司 Formula and manufacturing method of imitated natural marble super-flat and full-polished porcelain tiles
CN106242294A (en) * 2016-08-05 2016-12-21 佛山市凯撒大道陶瓷有限公司 A kind of Antiskid ceramic tile and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105985142A (en) * 2015-02-15 2016-10-05 广东嘉俊陶瓷有限公司 Formula and manufacturing method of imitated natural marble super-flat and full-polished porcelain tiles
CN106242294A (en) * 2016-08-05 2016-12-21 佛山市凯撒大道陶瓷有限公司 A kind of Antiskid ceramic tile and preparation method thereof
CN106242294B (en) * 2016-08-05 2018-09-21 佛山市凯撒大道陶瓷有限公司 A kind of Antiskid ceramic tile and preparation method thereof

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GR01 Patent grant
C14 Grant of patent or utility model
TR01 Transfer of patent right

Effective date of registration: 20170419

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.

TR01 Transfer of patent right