CN203996459U - Cab front wall - Google Patents
Cab front wall Download PDFInfo
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- CN203996459U CN203996459U CN201420187525.6U CN201420187525U CN203996459U CN 203996459 U CN203996459 U CN 203996459U CN 201420187525 U CN201420187525 U CN 201420187525U CN 203996459 U CN203996459 U CN 203996459U
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- front wall
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Abstract
Description
技术领域technical field
本实用新型涉及汽车驾驶室技术领域,具体为一种驾驶室前围。The utility model relates to the technical field of automobile cabs, in particular to a front wall of a cab.
背景技术Background technique
车身前部是车身重要的组成部分,其外装件是整车形象特征的体现,面罩内前围上的各功能件密集,使前围在整个驾驶室车身设计中处于重要的地位。The front part of the body is an important part of the body, and its exterior parts are the embodiment of the image characteristics of the vehicle. The functional parts on the front wall of the mask are dense, so that the front wall plays an important role in the design of the entire cab body.
前围结构要兼顾下述众多功能要求:因前围上安装的功能件很多,使前围板上开的孔洞很多,因此要求前围板要有很好的刚度,而且很多驾驶室前悬安装在前围上,所以又要求前围结构有很好的强度;而整车安全性前碰撞和摆锤碰撞为保证人员生存空间又要求前围具有一定的吸能性能。The front wall structure should take into account the following many functional requirements: because there are many functional parts installed on the front wall, there are many holes on the front wall, so the front wall is required to have good rigidity, and many cabs are installed on the front suspension. On the front wall, the front wall structure is required to have good strength; and the front collision and pendulum collision of the vehicle safety require the front wall to have a certain energy-absorbing performance in order to ensure the living space of personnel.
现行的驾驶室前围主要有以下两种:There are two main types of cab front wall:
l、板式结构:此结构由内外两层较厚的板料冲压成型,然后焊接在一起,虽然板式结构的前围强度和刚度较好,但是重量较重,而且由于是用2块大型板料冲压出筋,合焊后形成“梁腔”,所以成型都较困难,对冲压加工及其设备的吨位要求都较高。目前国内的机械加工能力都难以跟上,所以在国产车身上采用很少,只是在欧系车如雷诺和奔驰等车型上采用。l. Plate structure: This structure is stamped and formed by two thicker sheets inside and outside, and then welded together. Although the front wall strength and rigidity of the plate structure are better, the weight is relatively heavy, and because two large sheets are used The ribs are stamped out, and a "beam cavity" is formed after welding, so forming is difficult, and the tonnage requirements for stamping processing and equipment are relatively high. At present, domestic machining capabilities are difficult to keep up with, so it is rarely used on domestic car bodies, but only used on European cars such as Renault and Mercedes-Benz.
2、梁式结构:此结构由前围梁和前围焊接而成,相对板式结构前围而言重量较轻。传统的梁式前围结构一般由上下横梁和前围挡板焊接而成,但是,由于前围上安装的众多维修保养功能件,使前围板上开的孔洞很多,而且驾驶室前悬安装在前围上,使前围要承受很大的弯扭力距和疲劳破坏,导致前围板和前围下横梁经常破裂,这种结构在日系车上采用的较多。2. Beam structure: This structure is welded by the front wall beam and the front wall, which is lighter than the front wall of the plate structure. The traditional beam-type front wall structure is generally welded by the upper and lower beams and the front wall baffle. However, due to the many maintenance function parts installed on the front wall, there are many holes on the front wall. The front wall is subjected to a large bending moment and fatigue damage, resulting in frequent cracking of the front wall panel and the front wall lower beam. This structure is often used in Japanese cars.
发明内容Contents of the invention
由此可见,现有技术中存在重量重、成型困难以及前围板经常破裂的缺陷。It can be seen that the prior art has the defects of heavy weight, difficult molding and frequent cracking of the dash panel.
因此,为了克服现有技术存在的不足,本实用新型为要解决的技术问题提供一种驾驶室前围,既能使结构轻量化,又能保证结构强度和刚度,而且加工、制造容易。Therefore, in order to overcome the deficiencies in the prior art, the utility model provides a cab cowl for the technical problem to be solved, which can not only make the structure lightweight, but also ensure the structural strength and rigidity, and is easy to process and manufacture.
为解决上述技术问题,本实用新型驾驶室前围包括设有多个安装孔的前围挡板,所述前围挡板上、下两端分别安装有前围上横梁和前围下横梁,所述前围挡板左、右两侧分别安装有左竖板和右竖板,所述前围下横梁两端分别焊接有左纵梁和右纵梁,所述左纵梁和右纵梁的上端均与前围上横梁下端相连使前围梁形成框架式结构,所述左纵梁和右纵梁内侧均设有传力支架。In order to solve the above-mentioned technical problems, the cab cowl of the utility model includes a cowl baffle provided with a plurality of installation holes, and the upper and lower ends of the cowl baffle are respectively installed with a cowl upper beam and a cowl lower beam. The left and right sides of the cowl baffle are respectively equipped with a left vertical plate and a right vertical plate, and the two ends of the cowl lower beam are respectively welded with a left longitudinal beam and a right longitudinal beam, and the left longitudinal beam and the right longitudinal beam The upper end of each is connected with the lower end of the upper cross beam of the front wall so that the front wall beam forms a frame structure, and the inner sides of the left longitudinal beam and the right longitudinal beam are all provided with force transmission brackets.
作为本实用新型上述驾驶室前围的进一步改进,所述安装孔边沿的前围挡板上设有加强板。As a further improvement of the above cab cowl of the utility model, a reinforcement plate is provided on the cowl baffle at the edge of the installation hole.
本实用新型的有益效果如下:前围挡板上的安装孔处设有各功能件的加强板,保证了安装在前围挡板上的功能件的安装强度,并且整个加强板的布置使前围挡板的受力很均匀,消除高应力点,杜绝了前围挡板的破裂;前围上横梁、左纵梁、右纵梁和前围下横梁形成框架式结构,将悬置传递过来的力传递到整个驾驶室,有效降低了悬置安装部的应力,减少了前围梁的开裂;左纵梁和右纵梁内侧安装的传力支架减少安装在前围上的转向柱和仪表系统向驾驶人员的溃倒,保证驾驶人员和乘客的生存空间;整个前围结构重量较轻,跟传统梁式结构重量相当。The beneficial effects of the utility model are as follows: the mounting holes on the cowl baffle are provided with reinforcing plates for each functional part, which ensures the installation strength of the functional parts installed on the cowl baffle, and the arrangement of the entire reinforcing plate makes the front The force of the wall baffle is very uniform, eliminating high stress points and preventing the breakage of the front wall baffle; the front wall upper beam, the left longitudinal beam, the right longitudinal beam and the front wall lower beam form a frame structure, which transmits the suspension The force is transmitted to the entire cab, which effectively reduces the stress of the suspension installation part and reduces the cracking of the front wall beam; the force transmission bracket installed on the inside of the left longitudinal beam and the right longitudinal beam reduces the number of steering columns and instruments installed on the front wall. The system collapses to the driver to ensure the living space of the driver and passengers; the weight of the entire front wall structure is relatively light, which is equivalent to the weight of the traditional beam structure.
结合附图阅读本实用新型实施方式的详细描述后,本实用新型的其他特点和优点将变得更加清楚。After reading the detailed description of the embodiments of the utility model in conjunction with the accompanying drawings, other features and advantages of the utility model will become clearer.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细说明,其中:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面结合附图及本实用新型的具体实施方式对本实用新型驾驶室前围作以下说明。Below in conjunction with accompanying drawing and the specific embodiment of the present utility model, the utility model driver's cab front wall is described as follows.
实施例:本实用新型包括设有多个安装孔10的前围挡板1,前围挡板1上、下两端分别安装有前围上横梁2和前围下横梁3,前围挡板1左、右两侧分别安装有左竖板4和右竖板5,前围下横梁3两端分别与左纵梁6和右纵梁7连接,其中左纵梁6和右纵梁7的形状可以为L型,左纵梁6和右纵梁7的上端均与前围挡板1下端相连。前围上横梁2、前围下横梁3、左纵梁6和右纵梁7焊接成框架式结构;该框架式结构起到传力的作用;并且通用,安全性好;前围挡板1、左竖板4和右竖板5焊接成一个整体,然后将上述焊接的框架式结构安装上焊接即可。Embodiment: The utility model comprises a cowl baffle 1 provided with a plurality of installation holes 10, the upper and lower ends of the cowl baffle 1 are respectively installed with a cowl upper beam 2 and a cowl lower beam 3, and the cowl baffle 1 The left and right sides are respectively equipped with a left vertical board 4 and a right vertical board 5. The shape can be L-shaped, and the upper ends of the left longitudinal beam 6 and the right longitudinal beam 7 are connected with the lower end of the dash panel 1 . The front wall upper beam 2, the front wall lower beam 3, the left side beam 6 and the right side beam 7 are welded into a frame structure; the frame structure plays the role of force transmission; it is universal and safe; the front wall baffle 1 1. The left vertical plate 4 and the right vertical plate 5 are welded into a whole, and then the above-mentioned welded frame structure is installed and welded.
安装孔10边沿的前围挡板1上设有加强板9,保证了安装在前围上的维修保养功能件的安装强度,并且整个加强板的布置使前围板的受力均匀,分散集中应力,极大地降低了前围板破裂的风险。左纵梁6和右纵梁7内侧均设有传力支架8,将前摆锤及前碰撞的力传递给底板纵梁,有效地减少安装在前围上的转向柱和仪表系统向驾驶人员的溃倒,保证驾驶人员和乘客的生存空间,提高了汽车的安全性能。A reinforcement plate 9 is provided on the dash panel 1 at the edge of the installation hole 10, which ensures the installation strength of the maintenance function parts installed on the dash panel, and the arrangement of the entire reinforcement panel makes the stress of the dash panel evenly distributed and concentrated stress, greatly reducing the risk of dash panel cracking. The inner sides of the left longitudinal beam 6 and the right longitudinal beam 7 are equipped with a force transmission bracket 8, which transmits the force of the front pendulum and the front collision to the floor longitudinal beam, effectively reducing the impact of the steering column and instrument system installed on the front wall on the driver. The collapse ensures the living space of the driver and passengers, and improves the safety performance of the car.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420187525.6U CN203996459U (en) | 2014-04-17 | 2014-04-17 | Cab front wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420187525.6U CN203996459U (en) | 2014-04-17 | 2014-04-17 | Cab front wall |
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| Publication Number | Publication Date |
|---|---|
| CN203996459U true CN203996459U (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420187525.6U Expired - Lifetime CN203996459U (en) | 2014-04-17 | 2014-04-17 | Cab front wall |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109484262A (en) * | 2018-12-17 | 2019-03-19 | 安徽江淮汽车集团股份有限公司 | Vehicle passenger compartment |
| CN115107886A (en) * | 2022-07-29 | 2022-09-27 | 东风商用车有限公司 | Enclose structure and commercial car before commercial car |
| CN116873051A (en) * | 2023-08-05 | 2023-10-13 | 扬州丰源车身制造有限公司 | A cab front wall assembly with good impact resistance effect |
-
2014
- 2014-04-17 CN CN201420187525.6U patent/CN203996459U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109484262A (en) * | 2018-12-17 | 2019-03-19 | 安徽江淮汽车集团股份有限公司 | Vehicle passenger compartment |
| CN115107886A (en) * | 2022-07-29 | 2022-09-27 | 东风商用车有限公司 | Enclose structure and commercial car before commercial car |
| CN115107886B (en) * | 2022-07-29 | 2023-05-30 | 东风商用车有限公司 | Front wall structure of commercial vehicle and commercial vehicle |
| CN116873051A (en) * | 2023-08-05 | 2023-10-13 | 扬州丰源车身制造有限公司 | A cab front wall assembly with good impact resistance effect |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141210 |