CN203994347U - Engineering tire flower muscle mould - Google Patents

Engineering tire flower muscle mould Download PDF

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CN203994347U
CN203994347U CN201420462723.9U CN201420462723U CN203994347U CN 203994347 U CN203994347 U CN 203994347U CN 201420462723 U CN201420462723 U CN 201420462723U CN 203994347 U CN203994347 U CN 203994347U
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mold
wax
pattern
rib
wax mold
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孙志海
陈忠磊
陈汇军
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Himile Mechanical Science and Technology Shandong Co Ltd
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Himile Mechanical Science and Technology Shandong Co Ltd
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Abstract

本实用新型公开了一种工程胎花筋模具,包括上蜡模和下蜡模,所述上蜡模和所述下蜡模之间围绕形成有花筋成型腔,所述上蜡模和所述下蜡模周侧设有定位装置;所述花筋成型腔内设有可拆卸调节活块;本实用新型的结构设计的改进,实现了一模二用,即实现了工程胎两半轮胎模具上半模内的花筋蜡模和下半模内花筋蜡模使用一套制作,减少了花筋蜡模的制做数量,降低了花筋蜡模的材料使用和加工成本。且上蜡模和下蜡模在制作时,按照上蜡模或下蜡模的分型面曲线,用线切割机床割开的方式,即可一次性分割出上蜡模和下模蜡,实现了一体分割式下料的操作方式,减少了工艺,提高了制造效率。

The utility model discloses an engineering tire rib mold, which comprises an upper wax mold and a lower wax mold, a rib molding cavity is formed around the upper wax mold and the lower wax mold, the upper wax mold and the lower wax mold A positioning device is provided on the peripheral side of the wax mold described above; a detachable adjustment block is provided in the rib forming cavity; the improvement of the structural design of the utility model realizes one mold for two purposes, that is, realizes two halves of engineering tires The rib wax mold in the upper half of the mold and the wax mold of the rib in the lower half of the mold are produced in one set, which reduces the number of wax molds made of ribs, and reduces the material usage and processing costs of the wax molds of ribs. In addition, when the upper wax pattern and the lower wax pattern are produced, the wax of the upper wax pattern and the lower pattern can be separated at one time according to the parting surface curve of the upper wax pattern or the lower wax pattern, and the wax of the upper wax pattern and the lower pattern can be realized. The operation mode of integral split blanking is improved, the process is reduced, and the manufacturing efficiency is improved.

Description

工程胎花筋模具Engineering tire rib mold

技术领域 technical field

本实用新型涉及一种轮胎生产制造技术领域,尤其涉及一种工程车辆使用的工程胎花筋模具。 The utility model relates to the technical field of tire manufacturing, in particular to an engineering tire rib mold used for engineering vehicles.

背景技术 Background technique

各种车辆使用的轮胎外形及轮胎上的各种花纹,一般是将预制好的轮胎胎坯放入硫化机的轮胎模具中,在一定的温度、压力条件下硫化出来的,轮胎花纹的形状,取决于轮胎模具与轮胎胎坯接触面上花筋的形状。 The shape of the tire used by various vehicles and the various patterns on the tire are generally put into the tire mold of the vulcanizing machine and vulcanized under certain temperature and pressure conditions. The shape of the tire pattern, It depends on the shape of the ribs on the contact surface between the tire mold and the tire blank.

其中两半轮胎模具是轮胎硫化模具中的一类,现有技术中上模体花筋和下模体花筋是分别制作的,上模体花筋通过设置上模体花筋蜡型,再利用熔模铸造工艺形成上模体花筋蜡模,而下模体花筋通过设置下模体花筋蜡型,再利用熔模铸造工艺形成下模体花筋蜡模,分两步制得,所谓熔模铸造工艺为利用易熔材料(如:蜡)制成模型,然后用造型材料将其包住,经过硬化,再将模型熔失,从而获得无分型面铸型的一种铸造方法。 Wherein the two half tire molds are a class in the tire vulcanization mould. In the prior art, the ribs of the upper mold body and the ribs of the lower mold body are made separately, and the ribs of the upper mold body are made by setting the wax pattern of the wax pattern of the upper mold body Use the investment casting process to form the wax mold of the upper mold body ribs, and the lower mold body ribs are made in two steps by setting the lower mold body ribs wax pattern, and then using the investment casting process to form the lower mold body ribs wax mold , the so-called investment casting process is to use fusible material (such as: wax) to make a model, then wrap it with modeling material, after hardening, and then melt the model, so as to obtain a casting without parting surface method.

如图5所示,在制作上模体花筋模型时,将上模体花筋蜡型51放入上模体花筋蜡模毛坯52中;如图6所示,在制作下模体花筋模型时,将下模体花筋蜡型61放入下模体花筋蜡模毛坯62中,且上模体花筋蜡模毛坯52和下模体花筋蜡模毛坯62分别为铝合金结构。 As shown in Figure 5, when making the upper mold body flower rib model, the upper mold body flower rib wax model 51 is put into the upper mold body flower rib wax mold blank 52; as shown in Figure 6, when making the lower mold body flower During the rib model, the lower mold body flower rib wax pattern 61 is put into the lower mold body flower rib wax mold blank 62, and the upper mold body flower rib wax mold blank 52 and the lower mold body flower rib wax mold blank 62 are aluminum alloy respectively structure.

上模体花筋蜡模和下模体花筋蜡模的这种分别下料制做模具,是由于上、下模体花筋的形状和尺寸不一样所至,这与轮胎模具分型面设计及轮胎花纹的结构有关。通过分析轮胎的花纹结构发现,现有技术中的两半轮胎模具的花纹结构大致分两种,如图8所示,一种是上模体花纹81和下模体花纹82相对轮胎哈呋面是有一定位差的镜像关系,简称镜像关系;如图7所示,另一种是花纹沿胎顶旋转180°后,上模花纹71和下模花纹72是相同的,简称旋转关系。两种结构不同的花纹,对加工成本有着很大的影响,经数据统计,在两半轮胎模具的花纹结构中,镜像关系的花纹所占比例为5%以下,而旋转关系的花纹所占比例为95%以上,因此以旋转关系的花纹为主,如果其上模体花筋模型和下模体花筋模型分别设置各自的蜡型和模型,会造成材料和加工成本的大幅度升高,不利于减少工序、提高生产效率和降低生产投资。 The separate blanking of the rib wax mold of the upper mold body and the wax mold of the lower mold body to make the mold is due to the different shapes and sizes of the ribs of the upper mold body and the lower mold body, which is different from the parting surface of the tire mold. It is related to the design and the structure of the tire tread. By analyzing the pattern structure of the tire, it is found that the pattern structure of the two halves of the tire mold in the prior art is roughly divided into two types, as shown in Figure 8, one is that the pattern 81 of the upper mold body and the pattern 82 of the lower mold body are opposite to the half surface of the tire. It is a mirror image relationship with a positioning difference, referred to as a mirror image relationship; as shown in Figure 7, the other is that after the pattern is rotated 180° along the top of the tire, the upper mold pattern 71 and the lower mold pattern 72 are the same, referred to as a rotation relationship. The two patterns with different structures have a great impact on the processing cost. According to statistics, in the pattern structure of the two halves of the tire mold, the proportion of the pattern of the mirror image relationship is less than 5%, while the proportion of the pattern of the rotation relationship is less than 5%. It is more than 95%, so the pattern of the rotation relationship is the main one. If the upper mold body rib model and the lower mold body rib model are respectively set with their own wax patterns and models, it will cause a substantial increase in material and processing costs. It is not conducive to reducing procedures, improving production efficiency and reducing production investment.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种生产工艺少、有助于减少生产投资的工程胎花筋模具。 The technical problem to be solved by the utility model is to provide an engineering tire rib mold which has less production process and helps to reduce production investment.

为解决上述技术问题,本实用新型的技术方案是:工程胎花筋模具,包括上蜡模和下蜡模,所述上蜡模和所述下蜡模之间围绕形成有花筋成型腔,所述上蜡模和所述下蜡模周侧设有定位装置;所述花筋成型腔内设有可拆卸调节活块。 In order to solve the above-mentioned technical problems, the technical solution of the utility model is: the engineering tire rib mold, including an upper wax mold and a lower wax mold, and a rib molding cavity is formed around the upper wax mold and the lower wax mold, Positioning devices are provided around the upper wax mold and the lower wax mold; a detachable adjustable block is provided in the rib forming cavity.

作为优选的技术方案,所述定位装置为所述上蜡模和所述下蜡模周侧设有的定位销。 As a preferred technical solution, the positioning device is positioning pins provided on the peripheral sides of the upper wax pattern and the lower wax pattern.

作为优选的技术方案,位于所述花筋成型腔周侧的所述上蜡模与所述下蜡模紧密配合。 As a preferred technical solution, the upper wax mold located on the side of the tendon forming cavity closely fits with the lower wax mold.

作为优选的技术方案,所述上蜡模和所述下蜡模分别设置为铝合金结构;所述上蜡模和所述下蜡模扣合后形成封闭的长方体结构。 As a preferred technical solution, the upper wax mold and the lower wax mold are respectively configured as aluminum alloy structures; the upper wax mold and the lower wax mold are fastened together to form a closed cuboid structure.

由于采用了上述技术方案,工程胎花筋模具,包括上蜡模和下蜡模,所述上蜡模和所述下蜡模之间围绕形成有花筋成型腔,所述上蜡模和所述下蜡模周侧设有定位装置;所述花筋成型腔内设有可拆卸调节活块;本实用新型的有益效果是:如此结构设计的改进,实现了一模二用,即实现了工程胎两半轮胎模具上半模内的花筋蜡模和下半模内花筋蜡模使用一套制作,减少了花筋蜡模的制做数量,降低了花筋蜡模的材料使用和加工成本。且上蜡模和下蜡模在制作时,按照上蜡模或下蜡模的分型面曲线,用线切割机床割开的方式,即可一次性分割出上蜡模和下模蜡,实现了一体分割式下料的操作方式,减少了工艺,提高了制造效率。 Due to the adoption of the above technical scheme, the rib mold for engineering tires includes an upper wax mold and a lower wax mold, a rib molding cavity is formed around the upper wax mold and the lower wax mold, the upper wax mold and the lower wax mold A positioning device is provided on the periphery of the wax mold described above; a detachable adjustment block is provided in the rib forming cavity; the beneficial effect of the utility model is: the improvement of such a structural design realizes one mold with two functions, that is, realizes The rib wax molds in the upper half and the rib wax molds in the lower half of the two halves of the tire mold for engineering tires are made in one set, which reduces the number of wax molds made and the material usage and cost of the wax molds. Processing costs. In addition, when the upper wax pattern and the lower wax pattern are produced, the wax of the upper wax pattern and the lower pattern can be separated at one time according to the parting surface curve of the upper wax pattern or the lower wax pattern, and the wax of the upper wax pattern and the lower pattern can be realized. The operation mode of integral split blanking is improved, the process is reduced, and the manufacturing efficiency is improved.

附图说明 Description of drawings

以下附图仅旨在于对本实用新型做示意性说明和解释,并不限定本实用新型的范围。其中: The following drawings are only intended to illustrate and explain the utility model schematically, and do not limit the scope of the utility model. in:

图1是本实用新型实施例一的结构示意图; Fig. 1 is the structural representation of the utility model embodiment one;

图2是本实用新型实施例一的上蜡模和下蜡模扣合状态的结构示意图; Fig. 2 is a structural schematic diagram of the fastening state of the upper wax mold and the lower wax mold in Embodiment 1 of the present invention;

图3是本实用新型实施例二的结构示意图; Fig. 3 is the structural representation of the second embodiment of the utility model;

图4是本实用新型的使用状态示意图; Fig. 4 is a schematic diagram of the use state of the utility model;

图5是现有技术中的上模体花筋模型制作示意图; Fig. 5 is a schematic diagram of making the upper mold body flower tendon model in the prior art;

图6是现有技术中的下模体花筋模型制作示意图; Fig. 6 is the schematic diagram of making the rib model of the lower die body in the prior art;

图7是现有技术中旋转关系的花筋结构示意图; Fig. 7 is a schematic diagram of the rib structure of the rotation relationship in the prior art;

图8是现有技术中镜像关系的花筋结构示意图; Fig. 8 is a schematic diagram of the rib structure of the mirror image relationship in the prior art;

图中:1-上蜡模;2-下蜡模;3-花筋成型腔;4-定位销;5-调节活块;6-轮胎成型腔;7-上半模体;8-短花筋;9-下半模体;10-长花筋;51-上模体花筋蜡型;52-上模体花筋蜡模毛坯;61-下模体花筋蜡型;62-下模体花筋蜡模毛坯;71-上模体花纹;72-下模体花纹;81-上模花纹;82-下模花纹。 In the figure: 1-upper wax mold; 2-lower wax mold; 3-rebar forming cavity; 4-locating pin; 5-adjusting loose block; 6-tyre forming cavity; Rib; 9-lower half mold body; 10-long flower rib; 51-wax pattern of upper mold body flower tendon; 52-wax mold blank of upper mold body flower rib; 61-lower mold body flower tendon wax pattern; Body rib wax mold blank; 71-pattern of the upper mold body; 72-pattern of the lower mold body; 81-pattern of the upper mold; 82-pattern of the lower mold.

具体实施方式 Detailed ways

下面结合附图和实施例,进一步阐述本实用新型。在下面的详细描述中,只通过说明的方式描述了本实用新型的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。 Below in conjunction with accompanying drawing and embodiment, further set forth the utility model. In the following detailed description, certain exemplary embodiments of the present invention are described by way of illustration only. Needless to say, those skilled in the art would realize that the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

如图1所示,工程胎花筋模具,包括上蜡模1和下蜡模2,所述上蜡模1和所述下蜡模2之间围绕形成有花筋成型腔3,所述上蜡模1和所述下蜡模2的周侧设有定位装置,且所述定位装置为所述上蜡模1和所述下蜡模2周侧设有的定位销4。在制作花筋的上蜡模1和下蜡模2时,首先将预先设计成型的上蜡型和下蜡型用造型材料将其包住,经过硬化,再将蜡型熔失,从而获得上蜡模1和下蜡模2,所述上蜡模1和所述下蜡模2分别设置为铝合金结构。 As shown in Figure 1, the engineering tire rib mold includes an upper wax mold 1 and a lower wax mold 2, and a rib molding cavity 3 is formed around the upper wax mold 1 and the lower wax mold 2. The wax mold 1 and the lower wax mold 2 are provided with a positioning device on the peripheral side thereof, and the positioning device is a positioning pin 4 provided on the peripheral side of the upper wax mold 1 and the lower wax mold 2 . When making the upper wax mold 1 and the lower wax mold 2 of the flower tendons, firstly, the pre-designed upper wax pattern and the lower wax pattern are wrapped with molding materials, and after hardening, the wax patterns are melted away, so as to obtain the upper and lower wax patterns. The wax pattern 1 and the lower wax pattern 2, the upper wax pattern 1 and the lower wax pattern 2 are respectively set in an aluminum alloy structure.

如图2所示,本实施例中位于所述花筋成型腔3周侧的所述上蜡模1与所述下蜡模2紧密配合,即所述上蜡模1上的花筋成型腔3的周侧凹陷处与所述下蜡模2上的花筋成型腔3的周侧凸起处相互配合,所述上蜡模1上的花筋成型腔3的周侧凸起处与所述下蜡模2上的花筋成型腔3的周侧凹陷处相互配合,因此所述上蜡模1和所述下蜡模2扣合后形成封闭的长方体结构,在批量制作时,可按模具分型面的曲线,用线切割机床割开的方式将一块规则的长方体结构的蜡模材料一次性分割出上蜡模1和下蜡模2,制作工艺简单,且可以节省材料。 As shown in Figure 2, in this embodiment, the upper wax mold 1 located on the side of the rib forming cavity 3 closely cooperates with the lower wax mold 2, that is, the rib forming cavity on the upper wax mold 1 3 cooperates with the surrounding protrusions of the rib forming cavity 3 on the lower wax mold 2, and the surrounding protrusions of the rib forming cavity 3 on the upper wax mold 1 match with the rib forming cavity 3. The surrounding depressions of the tendon molding cavity 3 on the lower wax mold 2 cooperate with each other, so the upper wax mold 1 and the lower wax mold 2 are fastened together to form a closed cuboid structure, which can be produced in batches according to The curve of the parting surface of the mold is cut by a wire cutting machine to separate a wax pattern material with a regular cuboid structure into the upper wax pattern 1 and the lower wax pattern 2 at one time. The manufacturing process is simple and can save materials.

如图3所示,本实施例在所述花筋成型腔3内设有可拆卸调节活块5。设置调节活块5后,花筋成型腔3的空间变小,因此制得的花筋长度短,形成短花筋8,而不设置调节活块5时制得的花筋为长花筋10。 As shown in FIG. 3 , in this embodiment, a detachable adjusting block 5 is provided in the rib forming cavity 3 . After the adjusting block 5 is set, the space of the rib forming cavity 3 becomes smaller, so the length of the ribs produced is short, forming a short rib 8, while the ribs produced without the adjusting block 5 are long ribs 10 .

如图4所示,为工程胎两半轮胎模具,包括上半模和下半模,所述上半模和下半模之间围绕形成有轮胎成型腔6,所述上半模包括上半模体7,所述上半模体7的内壁上布置有若干由本实施例制得的短花筋;所述下半模包括下半模体9,所述下半模体9内壁上布置有若干长花筋10,所述短花筋8与所述长花筋10对应反向设置。所述下半模体9上端延伸至轮胎模具的分型面以上,相应地所述长花筋10的上端也延伸至轮胎模具的分型面以上。 As shown in Figure 4, it is two half tire molds for engineering tires, including an upper half mold and a lower half mold, and a tire molding cavity 6 is formed around the upper half mold and the lower half mold, and the upper half mold includes an upper half mold Die body 7, on the inwall of described upper half-mold body 7, be arranged with some short ribs made by the present embodiment; Described lower half-mold comprises lower half-mold body 9, is arranged with A plurality of long flower bars 10, the short flower bars 8 and the long flower bars 10 are arranged oppositely. The upper end of the lower mold body 9 extends above the parting surface of the tire mold, and correspondingly the upper end of the long rib 10 also extends above the parting surface of the tire mold.

本实用新型如此结构设计的改进,实现了一模二用,减少了花筋模具的制作数量,即实现了工程胎两半轮胎模具上半模内的花筋蜡模和下半模内花筋蜡模使用一套制作,减少了花筋蜡模的制做数量,降低了花筋蜡模的材料使用和加工成本。且上蜡模和下蜡模在制作时,按照上蜡模或下蜡模的分型面曲线,用线切割机床割开的方式,即可一次性分割出上蜡模和下模蜡,实现了一体分割式下料的操作方式,减少了工艺,节约了蜡模材料,提高了制造效率。 The improvement of the structural design of the utility model realizes one mold with two functions, reduces the number of molds made of ribs, that is, realizes the wax mold of ribs in the upper half of the tire mold for engineering tires and the ribs in the lower half of the mold. Wax molds are produced in one set, which reduces the number of wax molds made of flower tendons, and reduces the use of materials and processing costs of wax molds of flower tendons. In addition, when the upper wax pattern and the lower wax pattern are produced, the wax of the upper wax pattern and the lower pattern can be separated at one time according to the parting surface curve of the upper wax pattern or the lower wax pattern, and the wax of the upper wax pattern and the lower pattern can be realized. The operation mode of integral split blanking is improved, the process is reduced, the wax mold material is saved, and the manufacturing efficiency is improved.

以上显示和描述了本实用新型的基本原理、主要特征及本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (4)

1.工程胎花筋模具,其特征在于:包括上蜡模和下蜡模,所述上蜡模和所述下蜡模之间围绕形成有花筋成型腔,所述上蜡模和所述下蜡模周侧设有定位装置;所述花筋成型腔内设有可拆卸调节活块。 1. Engineering tire rib mold, characterized in that: it includes an upper wax mold and a lower wax mold, a rib molding cavity is formed around the upper wax mold and the lower wax mold, the upper wax mold and the lower wax mold A positioning device is provided on the periphery of the lower wax mold; a detachable adjustable block is provided in the rib forming cavity. 2.如权利要求1所述的工程胎花筋模具,其特征在于:所述定位装置为所述上蜡模和所述下蜡模周侧设有的定位销。 2 . The OTR tire rib mold according to claim 1 , wherein the positioning device is a positioning pin provided on the periphery of the upper wax mold and the lower wax mold. 3 . 3.如权利要求1或2所述工程胎花筋模具,其特征在于:位于所述花筋成型腔周侧的所述上蜡模与所述下蜡模紧密配合。 3. The engineering tire rib mold according to claim 1 or 2, characterized in that: the upper wax mold located on the side of the rib forming cavity closely cooperates with the lower wax mold. 4.如权利要求3所述工程胎花筋模具,其特征在于:所述上蜡模和所述下蜡模分别设置为铝合金结构;所述上蜡模和所述下蜡模扣合后形成封闭的长方体结构。 4. engineering tire rib mold as claimed in claim 3, is characterized in that: described upper wax mold and described lower wax mold are respectively set to aluminum alloy structure; After described upper wax mold and described lower wax mold are fastened form a closed cuboid structure.
CN201420462723.9U 2014-08-15 2014-08-15 Engineering tire flower muscle mould Expired - Lifetime CN203994347U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217695A (en) * 2016-07-01 2016-12-14 无锡蕾菲赛尔机械科技有限公司 A kind of bleeder snowfield placenta

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217695A (en) * 2016-07-01 2016-12-14 无锡蕾菲赛尔机械科技有限公司 A kind of bleeder snowfield placenta

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