CN203991687U - The guide and guards reversing for controlling the tapping of special-shaped section rail - Google Patents
The guide and guards reversing for controlling the tapping of special-shaped section rail Download PDFInfo
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- CN203991687U CN203991687U CN201420101524.5U CN201420101524U CN203991687U CN 203991687 U CN203991687 U CN 203991687U CN 201420101524 U CN201420101524 U CN 201420101524U CN 203991687 U CN203991687 U CN 203991687U
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Abstract
本实用新型公开了一种钢轨生产部件,尤其是一种用于控制异型断面钢轨出钢扭转的导卫装置。本实用新型提供了一种减轻钢轨撞击的用于控制异型断面钢轨出钢扭转的导卫装置,包括卫板本体和卫板活动块,卫板本体的导卫侧设置有安装部位,卫板活动块可拆卸安装在安装部位上;卫板本体的前端底部为圆弧状。由于卫板本体的前端底部为大圆弧状,使得卫板本体与钢轨的接触得到过渡,防止腿高波动撞坏卫板本体。同时采用了可拆卸的卫板活动块,因此在卫板磨损后只需更换卫板活动块即可;而且卫板活动块是具有上下对称的结构,因此在一边磨损后可以换成另一边进行使用,这样不仅解决了更换工序,还能使卫板活动块的使用寿命翻倍,有效的降低成本。
The utility model discloses a rail production component, in particular a guide device for controlling the tapping twist of a rail with a special-shaped section. The utility model provides a guide device for reducing the impact of rails and used for controlling the twisting of steel rails with special-shaped cross-sections. The block can be detachably installed on the installation site; the bottom of the front end of the guard board body is arc-shaped. Since the bottom of the front end of the guard board body is in the shape of a large arc, the contact between the guard board body and the rail is transitioned to prevent the leg height fluctuation from damaging the guard board body. At the same time, a detachable movable block of the guard board is adopted, so after the guard board is worn out, only the movable block of the guard board needs to be replaced; and the movable block of the guard board has a symmetrical structure up and down, so it can be replaced by the other side after one side is worn out. This not only solves the replacement process, but also doubles the service life of the movable block of the guard board, effectively reducing costs.
Description
技术领域technical field
本实用新型涉及一种钢轨生产部件,尤其是一种用于控制异型断面钢轨出钢扭转的导卫装置。The utility model relates to a rail production part, in particular to a guide device for controlling the tapping twist of a rail with a special-shaped section.
背景技术Background technique
异型断面钢轨由于断面不对称,采用矩形连铸坯生产,轧制过程中必然存在不均匀变形。由于开坯轧机区域轧件长度短、对成品尺寸影响小,因此,在工艺设计时将不均匀变形集中开坯轧机区域消化。不均匀变形的存在会造成开坯轧机区域出钢扭转、弯曲等,为了解决开坯轧机区域出钢问题,通常采用抽头轧制,对轧件进行热矫直或规整,即在同一孔型中进行两道及以上道次的轧制,第二及以后道次给压下量。抽头轧制的主要影响有:一是影响产品质量,形成轧疤缺陷等;二是影响生产效率,由于采用抽头轧制,该机架轧制节奏时间较长;三是影响后序道次的轧制温度,造成后工序出钢扭转、磨损加剧等。通过工艺优化改进已无法解决扭转问题,经过现场分析与摸索,通过增加上卫板的方式可解决出钢扭转问题。Due to the asymmetric cross-section, the rails with special-shaped cross-sections are produced by rectangular continuous casting slabs, and there must be uneven deformation during the rolling process. Since the length of the rolled piece in the blanking mill area is short and has little influence on the finished product size, the uneven deformation is concentrated in the blanking mill area to digest in the process design. The existence of uneven deformation will cause the steel torsion, bending, etc. in the area of the billet rolling mill. In order to solve the problem of steel tapping in the billet rolling mill area, tap rolling is usually used to thermally straighten or regularize the rolled piece, that is, in the same pass. Two or more passes of rolling are carried out, and the reduction is given in the second and subsequent passes. The main impacts of tap rolling are as follows: first, it affects product quality, forming rolling scar defects, etc.; second, it affects production efficiency. Due to the use of tap rolling, the rolling rhythm of this stand is longer; Rolling temperature, resulting in torsion of steel in the subsequent process, increased wear and so on. The torsion problem cannot be solved through process optimization and improvement. After on-site analysis and exploration, the tapping torsion problem can be solved by adding the upper guard plate.
但是卫板是实际使用中会遇到如下问题,钢轨在实际生产中由于腿高波动变化,而目前的卫板底部是平面,且卫板底部长期与钢轨接触,其很容易在腿高波动变化中受到冲击而撞坏。However, the guard board will encounter the following problems in actual use. In actual production, due to the fluctuation of the leg height, the bottom of the current guard board is flat, and the bottom of the guard board is in contact with the rail for a long time, so it is easy to fluctuate in the height of the leg. damaged by impact.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种减轻钢轨撞击的用于控制异型断面钢轨出钢扭转的导卫装置。The technical problem to be solved by the utility model is to provide a guide and guard device for controlling the tapping twist of the special-shaped cross-section rail and reducing the impact of the rail.
本实用新型解决其技术问题所采用的用于控制异型断面钢轨出钢扭转的导卫装置,包括卫板本体和卫板活动块,所述卫板本体的导卫侧设置有安装部位,所述卫板活动块可拆卸安装在安装部位上;所述卫板本体的前端底部为圆弧状。The utility model solves the technical problem and adopts the guide device for controlling the tapping and twisting of the special-shaped cross-section rail, including the guard board body and the guard board movable block, and the guide guard side of the guard board body is provided with an installation part. The movable block of the sanitary board is detachably installed on the installation site; the bottom of the front end of the sanitary board body is arc-shaped.
进一步的是,所述卫板本体的前端底部的圆弧半径取值为500~1000mm。Further, the radius of the arc at the bottom of the front end of the guard board body is 500-1000 mm.
进一步的是,所述卫板活动块为上下对称结构,即卫板活动块上下均有导卫部位。Further, the movable block of the guard board has a symmetrical structure up and down, that is, the movable block of the guard board has guide and guard parts on the upper and lower sides.
进一步的是,还包括连接螺栓,所述安装部位上设置有螺栓孔,所述卫板活动块上设置有与螺栓孔相对应的椭圆孔,所述椭圆孔的长轴方向与上下方向平行,所述连接螺栓穿过通过椭圆孔和螺栓孔将卫板活动块固定在卫板本体上。Further, it also includes connecting bolts, bolt holes are arranged on the installation part, and oval holes corresponding to the bolt holes are arranged on the movable block of the guard plate, the long axis direction of the oval holes is parallel to the up and down direction, The connecting bolt passes through the oval hole and the bolt hole to fix the movable block of the guard board on the guard board body.
进一步的是,还包括垫块,所述安装部位为安装槽,所述卫板活动块安装在安装槽内,所述垫块设置在安装槽内并位于卫板活动块上部与安装槽顶部之间。Further, it also includes a spacer, the installation part is a mounting groove, the movable block of the sanitary board is installed in the mounting groove, the spacer is arranged in the mounting groove and is located between the upper part of the movable block of the sanitary board and the top of the mounting groove between.
进一步的是,所述卫板活动块由耐磨铸铁制成,所述卫板本体由铸钢制成。Further, the movable block of the guard board is made of wear-resistant cast iron, and the body of the guard board is made of cast steel.
本实用新型的有益效果是:由于卫板本体的前端底部为大圆弧状,使得卫板本体与钢轨的接触得到过渡,防止腿高波动撞坏卫板本体。同时采用了可拆卸的卫板活动块,因此在卫板磨损后只需更换卫板活动块即可;而且卫板活动块是具有上下对称的结构,因此在一边磨损后可以换成另一边进行使用,这样不仅解决了更换工序,还能使卫板活动块的使用寿命翻倍,有效的降低成本。在卫板活动块上可以设置椭圆孔,再配合垫块以调节卫板活动块的上下位置,这样在卫板活动块磨损后可以增加垫块来延长卫板活动块的使用。The beneficial effect of the utility model is: because the bottom of the front end of the guard board body is in the shape of a large arc, the contact between the guard board body and the rail is transitioned, and the leg height fluctuations are prevented from damaging the guard board body. At the same time, the detachable movable block of the guard board is adopted, so after the guard board is worn out, only the movable block of the guard board needs to be replaced; and the movable block of the guard board has a symmetrical structure up and down, so it can be replaced by the other side after one side is worn out. This not only solves the replacement process, but also doubles the service life of the movable block of the guard board, effectively reducing costs. An elliptical hole can be set on the movable block of the guard board, and the up and down position of the movable block of the guard board can be adjusted by cooperating with the cushion block, so that after the movable block of the guard board is worn, the pad block can be added to prolong the use of the movable block of the guard board.
附图说明Description of drawings
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图2是卫板本体的示意图;Fig. 2 is a schematic diagram of the guard plate body;
图3是卫板活动块的示意图;Fig. 3 is the schematic diagram of guard plate movable block;
图中零部件、部位及编号:卫板本体1、卫板活动块2、安装部位3、螺栓孔4、椭圆孔5、垫块6。Parts, parts and numbers in the figure: guard board body 1, guard board movable block 2, installation part 3, bolt hole 4, oval hole 5, spacer 6.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型包括卫板本体1和卫板活动块2,所述卫板本体1的导卫侧设置有安装部位3,所述卫板活动块2可拆卸安装在安装部位3上;所述卫板本体1的前端底部为圆弧状。本导卫装置的底面即为工作面,卫板工作面高度设计,与钢轨腿高平齐或低于腿高。所述卫板本体1的前端底部的圆弧半径R取值为500~1000mm,例如700mm。采用大圆弧的结构后,钢轨逐渐运动并沿圆弧运动,最终脱离与本导卫装置的接触,这样使得钢轨与本导轨装置的接触得到过渡,从而减小钢轨对工作面的碰撞,特别是卫板本体1的前端。卫板本体1的前端即为钢轨离开导卫装置的一端。As shown in Figure 1, the utility model includes a guard board body 1 and a guard board movable block 2, the guide guard side of the guard board body 1 is provided with an installation site 3, and the guard board movable block 2 is detachably installed at the installation site 3; the bottom of the front end of the guard board body 1 is arc-shaped. The bottom surface of the guide device is the working surface, and the height of the working surface of the guard plate is designed to be equal to or lower than the leg height of the rail. The radius R of the arc at the bottom of the front end of the guard body 1 is 500-1000 mm, for example 700 mm. After adopting the large circular arc structure, the rail gradually moves and moves along the circular arc, and finally breaks away from the contact with the guide device, so that the contact between the rail and the guide rail device can be transitioned, thereby reducing the impact of the rail on the working surface, especially It is the front end of the guard board body 1. The front end of the guard board body 1 is the end where the rail leaves the guide device.
本导卫装置包括卫板本体1和卫板活动块2,所述卫板本体1的导卫侧设置有安装部位3,所述卫板活动块2可拆卸安装在安装部位3上,所述卫板活动块2为上下对称结构,即卫板活动块2上下均有导卫部位。导卫侧即与钢轨配合的一侧,安装部位3主要用于安装卫板活动块2,一般设置为安装槽,方便快速定位安装卫板活动块2。卫板活动块2最好为对上下对称形,推荐位图3所示的形状。上下方向即以钢轨上下为参照。卫板活动块2可以采用卡扣的方式安装卫板本体1上。在使用时,将卫板活动块2固定到卫板本体1上从而组合成卫板,将卫板安装到机器上即可。当卫板活动块2长期使用磨损后,可以快速的拆卸卫板活动块2,将卫板活动块2上下颠倒重新安装到卫板本体1上,此时卫板活动块2能够快速的恢复运作。这不仅可以快速的更换卫板活动块2,还可以延长卫板活动块2一倍的使用寿命。The guide device includes a guard board body 1 and a guard board movable block 2, the guide guard side of the guard board body 1 is provided with a mounting part 3, and the guard board movable block 2 is detachably installed on the mounting part 3, the The movable block 2 of the guard board is a symmetrical structure up and down, that is, the movable block 2 of the guard board has guide guard parts up and down. The guide side is the side that cooperates with the rail, and the installation part 3 is mainly used for installing the movable block 2 of the guard board, which is generally set as an installation groove, which is convenient for quickly positioning and installing the movable block 2 of the guard board. The movable block 2 of the guard board is preferably a symmetrical shape up and down, and the shape shown in the recommended bitmap 3 is recommended. The up and down direction refers to the up and down of the rail. The movable block 2 of the sanitary board can be installed on the main body 1 of the sanitary board by buckling. When in use, the movable block 2 of the guard board is fixed to the guard board body 1 to form a guard board, and the guard board is installed on the machine. When the guard board movable block 2 is worn out after long-term use, the guard board movable block 2 can be quickly disassembled, and the guard board movable block 2 can be reinstalled on the guard board body 1 upside down. At this time, the guard board movable block 2 can quickly resume operation . This can not only replace the movable block 2 of the guard board quickly, but also prolong the service life of the movable block 2 of the guard board by one time.
为了调节卫板活动块2的高低,如图2和3所示,还包括连接螺栓,所述安装部位3上设置有螺栓孔4,所述卫板活动块2上设置有与螺栓孔4相对应的椭圆孔5,所述椭圆孔5的长轴方向与上下方向平行,所述连接螺栓穿过通过椭圆孔5和螺栓孔4将卫板活动块2固定在卫板本体1上。螺栓孔4设置两个即可,椭圆孔5也可以采用长孔进行代替,此时利用椭圆孔5可以调节卫板活动块2的相对位置,在卫板活动块2的下端小部分磨损时,可以向下移动卫板活动块2,避免更换或者翻转卫板活动块2。In order to adjust the height of the guard plate movable block 2, as shown in Figures 2 and 3, it also includes connecting bolts, the mounting part 3 is provided with a bolt hole 4, and the guard plate movable block 2 is provided with a bolt hole 4 corresponding to the bolt hole 4. Corresponding to the elliptical hole 5 , the long axis direction of the elliptical hole 5 is parallel to the up-down direction, and the connecting bolts pass through the elliptical hole 5 and the bolt hole 4 to fix the guard plate movable block 2 on the guard plate body 1 . Two bolt holes 4 can be provided, and the elliptical hole 5 can also be replaced by a long hole. At this time, the relative position of the movable block 2 of the guard plate can be adjusted by using the elliptical hole 5. When a small part of the lower end of the movable block 2 of the guard plate is worn, The movable block 2 of the guard board can be moved downwards to avoid replacing or turning over the movable block 2 of the guard board.
为了使调节后的卫板活动块2更稳固,如图1所示,还包括垫块6,所述安装部位3为安装槽,所述卫板活动块2安装在安装槽内,所述垫块6设置在安装槽内并位于卫板活动块2上部与安装槽顶部之间。垫块6可以固定卫板活动块2,可以避免卫板活动块2在调整后滑动。垫块6可以设置多个,拥有不同的厚度,这样可以根据情况调节垫块6的高低。In order to make the adjusted guard plate movable block 2 more stable, as shown in Figure 1, it also includes a spacer 6, the installation part 3 is an installation groove, and the guard plate movable block 2 is installed in the installation groove, and the pad The block 6 is arranged in the installation groove and is located between the upper part of the guard board movable block 2 and the top of the installation groove. The cushion block 6 can fix the movable block 2 of the guard board, and can prevent the movable block 2 of the guard board from sliding after adjustment. The spacer 6 can be provided with a plurality of different thicknesses, so that the height of the spacer 6 can be adjusted according to the situation.
具体的,所述卫板活动块2由耐磨铸铁制成以增加耐磨性,所述卫板本体1由铸钢制成。Specifically, the movable block 2 of the guard board is made of wear-resistant cast iron to increase wear resistance, and the body of the guard board 1 is made of cast steel.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420101524.5U CN203991687U (en) | 2014-03-07 | 2014-03-07 | The guide and guards reversing for controlling the tapping of special-shaped section rail |
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CN201420101524.5U CN203991687U (en) | 2014-03-07 | 2014-03-07 | The guide and guards reversing for controlling the tapping of special-shaped section rail |
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CN203991687U true CN203991687U (en) | 2014-12-10 |
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CN201420101524.5U Expired - Lifetime CN203991687U (en) | 2014-03-07 | 2014-03-07 | The guide and guards reversing for controlling the tapping of special-shaped section rail |
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2014
- 2014-03-07 CN CN201420101524.5U patent/CN203991687U/en not_active Expired - Lifetime
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