CN203985973U - Continuous dipping material dejacketer - Google Patents
Continuous dipping material dejacketer Download PDFInfo
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- CN203985973U CN203985973U CN201420439051.XU CN201420439051U CN203985973U CN 203985973 U CN203985973 U CN 203985973U CN 201420439051 U CN201420439051 U CN 201420439051U CN 203985973 U CN203985973 U CN 203985973U
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- helix drum
- circulating water
- decortication
- water
- chennel
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Abstract
A kind of continuous dipping material dejacketer, comprise the material inlet to be peeled being arranged in order, decortication helix drum, clean helix drum, the material outlet of having peeled, decortication helix drum and cleaning helix drum are placed in respectively in the first circulating water chennel and the second circulating water chennel, and drive operation by the transmission device being located at outside the first circulating water chennel and the second circulating water chennel respectively, the discharging opening of decortication helix drum is communicated with the feeding mouth that cleans helix drum, decortication helix drum has mesh, its inwall is provided with hurricane band, the first circulating water chennel has heat-insulation layer, and contain medicament, height of water level will be lower than the height of the hurricane band in decortication helix drum, in the second circulating water chennel, fill clean cycle water.This dejacketer is particularly useful for the industrialization decortication of walnut and so on dry fruit endothelium.
Description
Technical field
The utility model relates to a kind of material dejacketer, relates in particular to a kind of continuous dipping material dejacketer.
Background technology
Existing nut (dry fruit) endothelium, as peeling off of walnut endothelium, does not have continuous dejacketer, and production efficiency is low, is not suitable with suitability for industrialized production.
Summary of the invention
Technical problem to be solved in the utility model is: provide a kind of continuous dipping material dejacketer, to adapt to the online decortication continuously of nut (dry fruit) and so on belt leather material.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of continuous dipping material dejacketer, comprise the material inlet to be peeled being arranged in order, decortication helix drum, clean helix drum, the material outlet of having peeled, decortication helix drum and cleaning helix drum are placed in respectively in the first circulating water chennel and the second circulating water chennel, and drive operation by the transmission device being located at outside the first circulating water chennel and the second circulating water chennel respectively, the discharging opening of decortication helix drum is communicated with the feeding mouth that cleans helix drum, described decortication helix drum has mesh, its inwall is provided with hurricane band, described the first circulating water chennel has heat-insulation layer, and contain medicament, height of water level will be lower than the height of the hurricane band in decortication helix drum, in described the second circulating water chennel, fill clean cycle water.
The further technical scheme of the utility model is: 1, described transmission device comprises the support roller and the support roller driving mechanism that are placed in respectively decortication helix drum and cleaning helix drum below and promote its rotation, the wheel shaft of support roller is placed in the outside of the first circulating water chennel and the second circulating water chennel, support roller driving mechanism live axle drives support roller rotation, and then support roller drives decortication helix drum to rotate together with cleaning helix drum.2, soak recycling of water for improving, using water wisely, the water out place of described the first circulating water chennel and the second circulating water chennel is respectively equipped with filter, filter comprises water inlet to be clean, main filter, Pneumatic butterfly valve, blowoff valve, Bypass hose and treated water outlet, and treated water outlet is communicated with the water purification import of the first circulating water chennel and the second circulating water chennel respectively by circulating pump.3, the described material outlet place that peeled is provided with and is evenly placed in the discharging scraper plate cleaning on helix drum discharge end circumference, and the below of discharging scraper plate is provided with tilting discharging guide groove, and discharging guide groove bottom is provided with mesh, and top is provided with spray water system.4, this device is also provided with water heating constant-temperature equipment, and water heating constant-temperature equipment is tubular heat exchanger, and the water in the first circulating water chennel is carried out to indirect.
Adopt technique scheme, the utlity model has following beneficial effect: 1, adopt described decortication helix drum and clean the mechanisms such as helix drum and circulating water chennel, can make material to be peeled (as walnut and so on belt leather nut) in course of conveying, utilize the percussion of current to be washed away by the material endothelium of maceration (as walnut and so on nut endothelium), and the discharging scraper plate on-line continuous discharging (finished product) that utilizes the material outlet place that peels of cleaning helix drum end to arrange, realize material online decortication continuously, effectively enhance productivity.2, utilize friction transmission of riding wheel mechanism, cylinder operates steadily, and noise is little.3, filter is set, can realizes automatically, periodically discharge the material endothelium in the first circulating water chennel and the second recirculated water cell body, and make to purify waste water and recycled.4, water heating constant-temperature equipment is set and can makes the water temperature in circulating water chennel constant in the scope of technological requirement, improve decortication effect.The utility model is particularly useful for the industrialization decortication of walnut and so on dry fruit endothelium.
Below in conjunction with the drawings and the specific embodiments, technology contents of the present utility model is described further.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of a kind of embodiment of the utility model.
The partial side view of Fig. 2 Fig. 1.
Fig. 3 is the structural representation of filter.
Drawing explanation: 1. material inlet to be peeled, 2. decortication helix drum, 3. cleans helix drum, 4. the material outlet of having peeled, 5. the first circulating water chennel, 6. the second recirculated water cell body, 7. hurricane band, 8. support roller, 9. wheel shaft, 10. filter, 10.1. water to be clean (waste water) import, 10.2, main filter, 10.3. Pneumatic butterfly valve, 10.4. blowoff valve, 10.5 Bypass hoses, 10.6. treated water outlet, 11. discharging scraper plates, 12. blow tanks, 13. circulating pumps, 14. cover plates, 15. helix drum skeletons, 16.CIP pipe.
Detailed description of the invention
As shown in Figure 1, the present embodiment is a kind of continuous dipping material dejacketer, comprise the material inlet to be peeled 1 that is arranged in order, decortication helix drum 2, clean helix drum 3, the material outlet 4 of having peeled, decortication helix drum 2 and cleaning helix drum 3 are placed in respectively in the first circulating water chennel 5 and the second circulating water chennel 6, and drive operation by the transmission device being located at outside the first circulating water chennel 5 and the second circulating water chennel 6 respectively.Decortication helix drum 2 and the first circulating water chennel 5 form dejacketer, clean helix drum 3 and the second circulating water chennel 6 and form cleaning device, and the discharging opening of decortication helix drum 2 is communicated with the feeding mouth that cleans helix drum 3.Decortication helix drum 2 has mesh, and its inwall is provided with hurricane band 7.The first circulating water chennel 5 has heat-insulation layer, and contain medicament (as alkali lye), height of water level will be lower than the height of the hurricane band 7 in decortication helix drum 2, so just can form an independently washing basin, in the time of the rotation of decortication helix drum, objectively just form the effect that washing basin moves, also just reached the object of convey materials, be delivered to the other end by being placed in the material that hurricane band forms in groove by one end of the helix drum of peeling when decortication helix drum when rotation.In the second circulating water chennel 6, fill clean cycle water, be conveyed into and clean in helix drum from the decortication helix drum discharging opening material of decortication out, here further the material of peeling is washed away by the current of circulating water pipeline, make the impurity of peeling on material completely come off, enter the material outlet 4 of peeling.As shown in Figure 2, the first circulating water chennel 5 and the second circulating water chennel 6 are semicircle circulating water chennel, and top is provided with the cover plate 14 that can raise.
In the present embodiment; transmission device comprises the support roller 8 and the support roller driving mechanism that are placed in respectively decortication helix drum 2 and cleaning helix drum 3 belows and promote its rotation; the wheel shaft 9 of support roller 8 is placed in the outside of the first circulating water chennel 5 and the second circulating water chennel 6; wheel shaft is not contacted with recirculated water; so both protected bearing; extend the maintenance intervals time of drive disk assembly, avoided again the pollution of lubricant to processed raw material.Support roller driving mechanism live axle drives support roller rotation, and then support roller drives the rotation together with cleaning helix drum 3 of decortication helix drum 2.
In the present embodiment, the circulating water outlet place of the first circulating water chennel 5 and the second circulating water chennel 6 is respectively equipped with filter 10, can realize automatically, periodically discharge the material endothelium in recirculated water.Filter 10 comprises water to be clean (waste water) import 10.1, main filter 10.2, Pneumatic butterfly valve 10.3, blowoff valve 10.4, Bypass hose 10.5 and treated water outlet 10.6, and treated water outlet 10.6 is communicated with the water purification import of the first circulating water chennel 5 and the second circulating water chennel 6 respectively by circulating pump 13.Water to be clean (waste water) is purified waste water and is flowed in the first circulating water chennel 5 and the second circulating water chennel 6 by circulating pump 13 after filtering by main filter, recycles.In the time that the filter screen of main filter is blocked, close Pneumatic butterfly valve 10.2, open blowoff valve 10.3, current are through bypass waterway, and wherein sub-fraction current recoil to main filter screen device, and impurity is discharged by blowoff valve, thereby reach the effect of online blowdown.Pneumatic butterfly valve 10.2 can adopt DN100 butterfly valve, and blowoff valve 10.3 can adopt DN32 pneumatic ball valve.
For improving decortication effect, and make circulating water temperature constant in the scope of technological requirement, the present embodiment is provided with water heating constant-temperature equipment, and described water heating constant-temperature equipment is tubular heat exchanger, and the water in the first circulating water chennel is carried out to indirect.Because tubular heat exchanger has certain thermal inertia, thus the mode of heating of size switch valve adopted, simple, reliable, be convenient to safeguard.Tubular heat exchanger can adopt the heat exchanger of commercially available dimension.
In the present embodiment, peeled material outlet 4 places be provided be evenly placed in the little spoon of the similar one of discharging scraper plate 11(of cleaning on helix drum 3 discharge end circumference), the below of discharging scraper plate 11 is provided with tilting discharging guide groove 12, and discharging guide groove 12 bottoms are provided with mesh, and top is provided with spray water system.Cleaning helix drum 3 often rotates a certain angle, capital has the material of a little spoon to be introduced in tilting discharging guide groove 12 to be sent, the material that top has shower water to wash away to send, pass through shower water, both can accelerate the output of material, the circulating water to flush with medicament attaching can have been brushed off to a part again on material.
The speed of service (translational speed of processing materials), circulating water temperature and the circulating water chennel water level of the decortication helix drum of this continuous dipping material dejacketer (hereinafter to be referred as dejacketer) and cleaning helix drum can be by the on-line automatic controls of automaton, realize full-automatic continuous dipping material decortication.Automaton comprises the controlling organization, automatic adjusting mechanism, water level (liquid level) controlling organization etc. of circulating water temperature of the transmission device of controlling helix drum transmission speed (speed of processing materials), automatically to control every operational factor such as water level of helix drum transmission speed, circulating water temperature and circulating water chennel.Above-mentioned controlling organization can adopt existing conventional controlling organization.
Decortication helix drum 2 in the present embodiment and the first circulating water chennel 5 form dejacketer and clean the technical parameter such as size (volume), drum rotation speed, the spacing of hurricane band that helix drum 3 and the second circulating water chennel 6 form cylinder and the tank of cleaning device that requirement designs according to different material and production specification etc.
This dejacketer can utilize the original CIP system of workshop (being commonly called as purging system on the spot) that dejacketer is cleaned, purified, and need not take apart or mobile dejacketer.
The corollary apparatus of this dejacketer comprises the conveying device of the screening of material to be peeled, material to be peeled, peel conveying device, operating platform, endothelium (pericarp) gathering-device, recirculated water settler, medicament adapting device and the medicament adding device etc. of material.
Process below in conjunction with belt leather walnut kernel peeling is as follows to the workflow brief description of this dejacketer: will continuously be sent into decortication helix drum 2 and the first circulating water chennel 5(dejacketer by certain speed by material inlet 1 to be peeled by the material of belt leather (referring to below fruit peach kernel) by conveying device) in, fruit peach kernel is soaked by the recirculated water that contains medicament (being generally alkali lye) of high temperature, utilize the percussion of recirculated water and the rolling effect of spiral pushing device, the endothelium that on fruit peach kernel raw material, immersed bull pine is soft is disposed, walnut kernel is pushed ahead evenly against the spiral conveyor on helix drum inner barrel wall, be delivered to the other end by being placed in walnut kernel in the groove that hurricane band 7 forms by one end of the helix drum of peeling, on walnut kernel, be washed the impurity such as the endothelium splitting away off, can be by being connected on constantly leaching at filter on circulating line, and be sent in impurity storage barrel, from blanched walnut meat out in decortication helix drum (dejacketer) 2, be conveyed into and clean in helix drum 3 and the second circulating water chennel (being cleaning device), current by circulating water pipeline further wash away blanched walnut meat, make the impurity on blanched walnut meat completely come off, enter the material outlet 4 of peeling, in cleaning device, the direction of circulating water flow and the direction of propulsion of walnut kernel are contraries, can improve like this utilization rate of clear water and improve the cleanliness factor that walnut kernel is cleaned, clean helix drum 3 discharge end circumference top discharge scraper plates 11, pouring in tilting discharging guide groove the walnut of peeling into 12 sends, in discharging guide groove, the shower water on 12 tops washes away the decortication walnut of sending, pass through shower water, both can accelerate the output of material, the circulating water to flush with medicament attaching can have been brushed off to a part again on material.In dejacketer and cleaning device, waste liquid out installs after filtration after purification and is back in the first circulating water chennel and the second circulating water chennel and continues to use.
Claims (9)
1. a continuous dipping material dejacketer, it is characterized in that: comprise the material inlet to be peeled (1) being arranged in order, decortication helix drum (2), clean helix drum (3), the material outlet (4) of having peeled, decortication helix drum (2) and cleaning helix drum (3) are placed in respectively in the first circulating water chennel (5) and the second circulating water chennel (6), and drive operation by being located at the outer transmission device of the first circulating water chennel (5) and the second circulating water chennel (6) respectively, the discharging opening of decortication helix drum (2) is communicated with the feeding mouth that cleans helix drum (3), described decortication helix drum (2) has mesh, its inwall is provided with hurricane band (7), described the first circulating water chennel (5) has heat-insulation layer, and contain medicament, height of water level will be lower than the height of the hurricane band (7) in decortication helix drum (2), in described the second circulating water chennel (6), fill clean cycle water.
2. continuous dipping material dejacketer according to claim 1, it is characterized in that: described transmission device comprises the support roller (8) and the support roller driving mechanism that are placed in respectively decortication helix drum (2) and cleaning helix drum (3) below and promote its rotation, the wheel shaft (9) of support roller (8) is placed in the outside of the first circulating water chennel (5) and the second circulating water chennel (6), support roller driving mechanism live axle drives support roller rotation, and then support roller drives decortication helix drum (2) and cleans helix drum (3) and rotate together.
3. continuous dipping material dejacketer according to claim 1 and 2, it is characterized in that: the water out place of described the first circulating water chennel (5) and the second circulating water chennel (6) is respectively equipped with filter (10), filter (10) comprises water inlet to be clean (10.1), main filter (10.2), Pneumatic butterfly valve (10.3), blowoff valve (10.4), Bypass hose (10.5) and treated water outlet (10.6), treated water outlet (10.6) is communicated with the water purification import of the first circulating water chennel (5) and the second circulating water chennel (6) respectively by circulating pump (13).
4. continuous dipping material dejacketer according to claim 1 and 2, is characterized in that: be also provided with water heating constant-temperature equipment, described water heating constant-temperature equipment is tubular heat exchanger, and the water in the first circulating water chennel is carried out to indirect.
5. continuous dipping material dejacketer according to claim 3, is characterized in that: be also provided with water heating constant-temperature equipment, described water heating constant-temperature equipment is tubular heat exchanger, and the water in the first circulating water chennel is carried out to indirect.
6. continuous dipping material dejacketer according to claim 1 and 2, it is characterized in that: the described material outlet (4) of having peeled is located to be provided with and is evenly placed in the discharging scraper plate (11) cleaning on helix drum (3) discharge end circumference, the below of discharging scraper plate (11) is provided with tilting discharging guide groove (12), discharging guide groove (12) bottom is provided with mesh, and top is provided with spray water system.
7. continuous dipping material dejacketer according to claim 3, it is characterized in that: the described material outlet (4) of having peeled is located to be provided with and is evenly placed in the discharging scraper plate (11) cleaning on helix drum (3) discharge end circumference, the below of discharging scraper plate (11) is provided with tilting discharging guide groove (12), discharging guide groove (12) bottom is provided with mesh, and top is provided with spray water system.
8. continuous dipping material dejacketer according to claim 4, it is characterized in that: the described material outlet (4) of having peeled is located to be provided with and is evenly placed in the discharging scraper plate (11) cleaning on helix drum (3) discharge end circumference, the below of discharging scraper plate (11) is provided with tilting discharging guide groove (12), discharging guide groove (12) bottom is provided with mesh, and top is provided with spray water system.
9. continuous dipping material dejacketer according to claim 5, it is characterized in that: the described material outlet (4) of having peeled is located to be provided with and is evenly placed in the discharging scraper plate (11) cleaning on helix drum (3) discharge end circumference, the below of discharging scraper plate (11) is provided with tilting discharging guide groove (12), discharging guide groove (12) bottom is provided with mesh, and top is provided with spray water system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420439051.XU CN203985973U (en) | 2014-08-06 | 2014-08-06 | Continuous dipping material dejacketer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420439051.XU CN203985973U (en) | 2014-08-06 | 2014-08-06 | Continuous dipping material dejacketer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203985973U true CN203985973U (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420439051.XU Expired - Fee Related CN203985973U (en) | 2014-08-06 | 2014-08-06 | Continuous dipping material dejacketer |
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| Country | Link |
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| CN (1) | CN203985973U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104095277A (en) * | 2014-08-06 | 2014-10-15 | 中天昊宇科技股份有限公司 | Peeling device for continuous soaking materials |
-
2014
- 2014-08-06 CN CN201420439051.XU patent/CN203985973U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104095277A (en) * | 2014-08-06 | 2014-10-15 | 中天昊宇科技股份有限公司 | Peeling device for continuous soaking materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180612 Address after: 223005 No. 9, Fei Yao Nan Road, Huaian economic and Technological Development Zone, Jiangsu Patentee after: Jiangsu Tianyu Weiye Technology Co., Ltd. Address before: 325000 No. 2551 Yongqiang Road, Longwan District, Wenzhou City, Wenzhou, Zhejiang Patentee before: CNZH TECHNOLOGY CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20180806 |