CN203979895U - A test device for the sealing effect of pipeline under pressure - Google Patents

A test device for the sealing effect of pipeline under pressure Download PDF

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Publication number
CN203979895U
CN203979895U CN201320799447.0U CN201320799447U CN203979895U CN 203979895 U CN203979895 U CN 203979895U CN 201320799447 U CN201320799447 U CN 201320799447U CN 203979895 U CN203979895 U CN 203979895U
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China
Prior art keywords
plugging
pipeline
pressure
pipe section
inlet valve
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Expired - Fee Related
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CN201320799447.0U
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Chinese (zh)
Inventor
张伟
张勇
邓玉发
项庭均
熊林
马孝亮
石峰华
张瑶
王冲
骆兴龙
李俊
邓卓林
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

A testing device for the under-pressure plugging effect of a pipeline belongs to the technical field of under-pressure plugging construction of pipelines. The funnel is connected with a water inlet valve through a pipeline, the other end of the water inlet valve is connected with a sealing cavity through a pipeline, the sealing cavity is connected with a high-precision pressure gauge, a water discharge valve and a balance hole nipple flange, the other end of the balance hole nipple flange is connected with a pipeline, and an upstream plugging device and a downstream plugging device are connected in the pipeline. The utility model has the advantages that: the testing device with the pressure plugging effect is butted with the balance hole nipple through a flange, so that the operation is more convenient; the pipe section is successfully replaced by filling the plugging pipe section with water; whether gas leaks into the pre-plugging pipe section from the plugging part or not can be judged through the change of the gas pressure of the sealed cavity in a short time. The aims of eliminating potential safety hazards and ensuring construction safety of blocking under pressure are achieved by determining the blocking effect.

Description

一种管道带压封堵效果的测试装置A test device for the sealing effect of pipeline under pressure

技术领域technical field

本实用新型涉及一种管道带压封堵效果的测试装置,属于管道带压封堵施工技术领域。The utility model relates to a testing device for the sealing effect of pipelines under pressure, which belongs to the technical field of pipeline construction under pressure.

背景技术Background technique

管道带压封堵技术是一种安全、经济、快速高效的在役管道维抢修特种技术。它能在不间断管道介质输送的情况下完成对管道的更换、移位、换阀及增加支线的作业,也可以在管道发生泄漏时对事故管道进行快速、安全地抢修,恢复管道的运行。在管道完成封堵作业实施动火作业前,必须对封堵管段进行置换并检查带压封堵的效果。常规的检测方法是对封堵管段进行氮气置换并通过以下几种方法进行带压封堵效果的检查:观察封堵管段压力变化是否出现压力上升、人工在封堵点进行监听是否有漏气、油的声音。观察封堵管段压力变化因管段容积较大,在泄漏量较小的情况下升压慢,因而耗时长、实施效率低。人工在封堵点进行监听受周围环境的限制且对微小的泄漏不易察觉,影响判断的准确性。因此,这两种方法在现场操作时都有自己的局限性。Pipeline hot plugging technology is a safe, economical, fast and efficient special technology for maintenance and repair of in-service pipelines. It can complete the replacement, displacement, valve replacement and addition of branch lines without interrupting the medium transportation of the pipeline. It can also quickly and safely repair the accident pipeline and restore the operation of the pipeline when the pipeline leaks. Before the completion of the plugging operation of the pipeline and hot work, the plugging pipe section must be replaced and the effect of the plugging under pressure must be checked. The conventional detection method is to replace the plugging pipe section with nitrogen and check the plugging effect under pressure by the following methods: observe whether the pressure of the plugging pipe section changes and see if there is a pressure rise, manually monitor at the plugging point for air leakage, The sound of oil. Observing the pressure change of the plugged pipe section is due to the large volume of the pipe section, and the pressure increase is slow in the case of small leakage, so it takes a long time and the implementation efficiency is low. Manual monitoring at the blocking point is limited by the surrounding environment and it is difficult to detect small leaks, which affects the accuracy of judgment. Therefore, both methods have their own limitations when operating in the field.

发明内容Contents of the invention

为了克服现有技术的不足,本实用新型提供一种管道带压封堵效果的测试装置。In order to overcome the deficiencies of the prior art, the utility model provides a test device for the sealing effect of pipelines under pressure.

一种管道带压封堵效果的测试装置,漏斗通过管道连接进水阀,进水阀的另一端通过管道连接密封空腔,密封空腔连接高精度压力表、排水阀和平衡孔短节法兰,平衡孔短节法兰的另一端连接管线,管线中连接上游封堵器、下游封堵器。A test device for the sealing effect of pipelines under pressure, the funnel is connected to the water inlet valve through the pipeline, the other end of the water inlet valve is connected to the sealing cavity through the pipeline, and the sealing cavity is connected to a high-precision pressure gauge, a drain valve and a balance hole nipple method The other end of the balance hole nipple flange is connected to the pipeline, and the upstream occluder and downstream occluder are connected to the pipeline.

本实用新型的有益效果是:带压封堵效果的测试装置与平衡孔短节通过法兰对接,使操作更为方便;加水充满封堵管段成功对管段进行了置换;可在较短时间内通过密封空腔气体压力的变化判断是否有气体从封堵处泄漏进入预封堵管段。通过确定封堵效果来达到消除安全隐患,确保带压封堵施工安全的目的。The beneficial effects of the utility model are: the testing device for the plugging effect under pressure is connected with the balance hole nipple through the flange, which makes the operation more convenient; the pipe section is filled with water to successfully replace the pipe section; the pipe section can be replaced in a relatively short period of time Judging whether there is gas leakage from the plugging place into the pre-blocking pipe section by the change of the gas pressure in the sealing cavity. By determining the plugging effect, the purpose of eliminating potential safety hazards and ensuring the safety of plugging under pressure is achieved.

附图说明Description of drawings

当结合附图考虑时,通过参照下面的详细描述,能够更完整更好地理解本实用新型以及容易得知其中许多伴随的优点,但此处所说明的附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定,其中:A more complete and better understanding of the invention, and many of its attendant advantages, will be readily appreciated by reference to the following detailed description when considered in conjunction with the accompanying drawings, but the accompanying drawings illustrated herein are intended to provide a further understanding of the invention , constituting a part of the utility model, the exemplary embodiment of the utility model and its description are used to explain the utility model, and do not constitute an improper limitation of the utility model, wherein:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

具体实施方式Detailed ways

显然,本领域技术人员基于本实用新型的宗旨所做的许多修改和变化属于本实用新型的保护范围。Obviously, many modifications and changes made by those skilled in the art based on the gist of the utility model belong to the protection scope of the utility model.

实施例1:如图1所示,Embodiment 1: As shown in Figure 1,

一种管道带压封堵效果测试装置,漏斗1通过管道连接进水阀2,进水阀2的另一端通过管道连接密封空腔6,密封空腔6连接高精度压力表3、排水阀4和平衡孔短节法兰5,平衡孔短节法兰5的另一端连接管线,管线中连接上游封堵器7、下游封堵器8。A device for testing the plugging effect of pipelines under pressure, the funnel 1 is connected to the water inlet valve 2 through the pipeline, the other end of the water inlet valve 2 is connected to the sealing cavity 6 through the pipeline, and the sealing cavity 6 is connected to the high-precision pressure gauge 3 and the drain valve 4 and the balance hole nipple flange 5, the other end of the balance hole nipple flange 5 is connected to the pipeline, and the upstream occluder 7 and the downstream occluder 8 are connected to the pipeline.

在实施管道带压封堵作业过程中,当上下游完成封堵时应进行氮气置换并进行封堵效果的测试。该测试装置这样实现:先测试装置与平衡孔短节通过平衡孔短节法兰5对接好,然后打开进水阀2及排水阀4,通过漏斗1进行加水操作,此时排水阀4起到排气的作用,当水灌满整个封堵管段并从排水阀4处往外出水时,关闭进水阀2停止加水操作,再关闭排水阀4,此时高精度压力表3上显示压力应为“零”表压。静置30分钟,此时若上游封堵器7、下游封堵器8未封堵严密,上游封堵器7、下游封堵器8的高压气体会通过封堵器窜入封堵管段并从水中冒出,进入密封空腔6,高精度压力表3示值会出现上升;若上游封堵器7、下游封堵器8封堵严密,则高精度压力表3示值无变化。30分钟后,通过观察高精度压力表3示值是否变化来判断带压封堵的效果。During the process of pipeline sealing under pressure, when the upstream and downstream are completed, nitrogen replacement should be carried out and the plugging effect should be tested. The test device is implemented in this way: firstly, the test device is connected with the balance hole nipple through the balance hole nipple flange 5, then the water inlet valve 2 and the drain valve 4 are opened, and water is added through the funnel 1. At this time, the drain valve 4 acts as The function of exhaust, when the water fills the entire blocked pipe section and the water is discharged from the drain valve 4, close the water inlet valve 2 to stop the water addition operation, and then close the drain valve 4, and the pressure displayed on the high-precision pressure gauge 3 should be "Zero" gauge pressure. Stand still for 30 minutes. At this time, if the upstream occluder 7 and the downstream occluder 8 are not tightly blocked, the high-pressure gas of the upstream occluder 7 and the downstream occluder 8 will pass through the occluder and enter the plugging pipe section and from there When the water emerges and enters the sealed cavity 6, the indication value of the high-precision pressure gauge 3 will rise; if the upstream occluder 7 and the downstream occluder 8 are tightly sealed, the indication value of the high-precision pressure gauge 3 will not change. After 30 minutes, judge the effect of pressurized plugging by observing whether the indication value of the high-precision pressure gauge 3 changes.

在现场实践中,首次在英牙液化气管道带压封堵施工作业中使用了该测试装置,该测试装置对于封堵效果的测试方便、省事而且准确,为后续的施工作业奠定了基础。In the field practice, the test device was used for the first time in the construction work of the hot-pressed plugging of Yingya LPG pipeline. The test device is convenient, trouble-saving and accurate for the test of the plugging effect, laying the foundation for the subsequent construction work.

一种管道带压封堵效果的测试装置由漏斗、进水阀、平衡孔短节法兰、密封空腔、高精度压力表、排水阀、上游封堵器、下游封堵器组成;其主要技术特征在于:带压封堵效果的测试装置与平衡孔短节通过法兰对接,此带压封堵效果的测试装置通过漏斗及进水阀控制加水过程,排水阀可在加水过程中排气并判断水是否加满,加满水后关闭进水阀及排水阀即可通过高精度压力表来判断封堵是否严密。A test device for the plugging effect of pipelines under pressure is composed of a funnel, a water inlet valve, a balance hole nipple flange, a sealing cavity, a high-precision pressure gauge, a drain valve, an upstream blocker, and a downstream blocker; its main The technical feature is that the test device for the plugging effect under pressure is connected with the balance hole nipple through the flange, and the test device for the plugging effect under pressure controls the water addition process through the funnel and the water inlet valve, and the drain valve can exhaust the water during the water addition process And judge whether the water is full. After filling up the water, close the water inlet valve and the drain valve to judge whether the blockage is tight through the high-precision pressure gauge.

测试装置还可完成对封堵管段的置换作业,为后续的动火作业提供安全保障。The test device can also complete the replacement operation of the blocked pipe section, providing safety guarantee for the subsequent hot work.

如上所述,对本实用新型的实施例进行了详细地说明,但是只要实质上没有脱离本实用新型的发明点及效果可以有很多的变形,这对本领域的技术人员来说是显而易见的。因此,这样的变形例也全部包含在本实用新型的保护范围之内。As mentioned above, the embodiment of the present invention has been described in detail, but it is obvious to those skilled in the art that many modifications can be made as long as the inventive points and effects of the present invention are not substantially deviated from. Therefore, such modified examples are all included in the protection scope of the present invention.

Claims (1)

1. the testing apparatus of a pipe pressurized plugging effect, it is characterized in that funnel connects inlet valve by pipeline, the other end of inlet valve is by sealing for tubing joints cavity, sealed cavity connects high-precision pressure gauge, drain valve and equalizing orifice pipe nipple flange, the other end connecting line of equalizing orifice pipe nipple flange, connects upstream plugging device, downstream plugging device in pipeline.
CN201320799447.0U 2013-12-06 2013-12-06 A test device for the sealing effect of pipeline under pressure Expired - Fee Related CN203979895U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104763824A (en) * 2015-03-23 2015-07-08 中国海洋石油总公司 Liquid seal device for sand-containing discharge pipe
CN105650480A (en) * 2016-04-11 2016-06-08 重庆燃气集团股份有限公司 Draining and pressure testing device and method for low-pressure fuel gas buried pipe
CN106969232A (en) * 2017-05-15 2017-07-21 阜阳国祯燃气有限公司 A kind of new leak stoppers with pressure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104763824A (en) * 2015-03-23 2015-07-08 中国海洋石油总公司 Liquid seal device for sand-containing discharge pipe
CN105650480A (en) * 2016-04-11 2016-06-08 重庆燃气集团股份有限公司 Draining and pressure testing device and method for low-pressure fuel gas buried pipe
CN105650480B (en) * 2016-04-11 2018-03-02 重庆燃气集团股份有限公司 Low-pressure fuel gas underground pipe draining pressure testing device and draining and pressure-measuring method
CN106969232A (en) * 2017-05-15 2017-07-21 阜阳国祯燃气有限公司 A kind of new leak stoppers with pressure

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Granted publication date: 20141203

Termination date: 20211206