CN203979530U - A kind of integral check valve - Google Patents
A kind of integral check valve Download PDFInfo
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- CN203979530U CN203979530U CN201420317482.9U CN201420317482U CN203979530U CN 203979530 U CN203979530 U CN 203979530U CN 201420317482 U CN201420317482 U CN 201420317482U CN 203979530 U CN203979530 U CN 203979530U
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- 230000008602 contraction Effects 0.000 claims abstract description 20
- 239000012530 fluid Substances 0.000 abstract description 20
- 238000007789 sealing Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本实用新型涉及一种整体式单向阀,包括:一圆柱形的结构主体,内部布置有盲孔,其特征在于,还包括:布置有收缩段的截止端和布置有密封环和内部盲孔的安装端,所述盲孔底面位于收缩段内部,所述收缩段上布置有以切口为分割的阀片和阀座,工作中,与阀内部盲孔连通的一端压力高于阀片外侧压力时,在流体的作用下,悬臂梁阀片发生变形,切口被打开形成流体出流,当与阀内部盲孔连通的一端压力低于阀片外侧压力时,在流体的作用下,悬臂梁阀片被压紧在阀座上,切口闭合密封,形成单向截止,该阀切口形成过程中无材料去除,因此阀片和阀座间的密封精度容易保证,同时具有鸭嘴阀工艺简单、密封性好和传统悬臂梁阀过流性能好、响应速度高的特点。
The utility model relates to an integral one-way valve, which comprises: a cylindrical structural body with blind holes arranged inside, and is characterized in that it also includes: a cut-off end arranged with a contraction section, a sealing ring and an inner blind hole arranged The bottom surface of the blind hole is located inside the contraction section, and the valve plate and the valve seat divided by the cutout are arranged on the contraction section. During operation, the pressure at the end communicating with the blind hole inside the valve is higher than the pressure outside the valve plate. When, under the action of fluid, the cantilever beam valve plate is deformed, and the cutout is opened to form fluid outflow. The sheet is pressed tightly on the valve seat, the cut is closed and sealed, forming a one-way cut-off. There is no material removal during the formation of the valve cut, so the sealing accuracy between the valve sheet and the valve seat is easy to ensure, and the duckbill valve has simple process and tight sealing. It has the characteristics of good performance and traditional cantilever beam valve with good flow performance and high response speed.
Description
技术领域 technical field
本实用新型属于流体驱动与控制领域及微小型单向阀及其使用微小型单向阀的设备,具体涉及一种整体式单向阀装置。 The utility model belongs to the field of fluid drive and control, a miniature one-way valve and equipment using the miniature one-way valve, in particular to an integral one-way valve device. the
背景技术 Background technique
单向阀是流体驱动中一种常见的流体控制器件,流体可从阀的入口端流入从出口端流出,但不能从出口端流入从入口端流出。传动的单向阀按其构成可分为两类:整体式单向阀和组装式单向阀,所述整体式单向阀由一个构件形成不需要装配过程,所述组装式单向阀包括多个零件需要组装后形成单向控流能力。整体式单向阀具有结构简单,加工方便成本低且布置灵活等特点,在微小型流体输送装置中广泛使用,典型的一类即为鸭嘴阀,除橡胶件本身以外无其它运动部件,独立的橡胶件即可实现单向阀的流体控制功能,鸭嘴阀已有大量的相关专利出现,且在制动装置、小型家用器具、肾透析、皮下注射、体育用具、玩具及一些类型泵中已有应用,但是目前的鸭嘴阀由于其结构及工作原理的限制,存在开启压力大、流阻大且阀关闭后施加反向压力时阀会发生小幅的弹性变形,这些特性制约了鸭嘴阀在微小流体输送装备中的应用。同时传统的悬臂梁阀一般由多个零件构成,由于存在装配误差,导致其反向截止性较差,且多零件的装配方式制约了其微型化与小型化,在微小型流体输送装备中应用也受到制约。 One-way valve is a common fluid control device in fluid drive. Fluid can flow in and out from the inlet port of the valve and flow out from the outlet port, but cannot flow in and out from the inlet port. The transmission check valve can be divided into two types according to its composition: integral check valve and assembled check valve, the integral check valve is formed by one component without assembly process, and the assembled check valve includes Multiple parts need to be assembled to form a one-way flow control capability. The integral check valve has the characteristics of simple structure, convenient processing, low cost and flexible layout. It is widely used in micro-small fluid conveying devices. The typical type is the duckbill valve. There are no other moving parts except the rubber parts themselves. The rubber parts of the one-way valve can realize the fluid control function of the one-way valve. A large number of related patents have appeared for the duckbill valve, and it is used in brake devices, small household appliances, kidney dialysis, hypodermic injection, sports equipment, toys and some types of pumps. It has been used, but due to the limitations of its structure and working principle, the current duckbill valve has a large opening pressure, a large flow resistance, and a small elastic deformation of the valve when the reverse pressure is applied after the valve is closed. These characteristics restrict the duckbill valve. Application of valves in tiny fluid delivery equipment. At the same time, the traditional cantilever beam valve is generally composed of multiple parts. Due to the assembly error, its reverse cut-off performance is poor, and the assembly method of multiple parts restricts its miniaturization and miniaturization. It is used in micro-fluid delivery equipment. are also restricted. the
发明内容 Contents of the invention
为了解决目前在微小型流体输送设备中鸭嘴阀开启压力大、流阻大且阀关闭后受压变形吸收压力,悬臂梁阀装配误差导致微小型化后效率低下等问题,提出了一种整体式单向阀装置,由橡胶材料构成。该阀的阀片与阀座为整体材 料上的两个部分,非装配形成,二者以切口分开,切口形成过程中无材料去除,因此两部分间的密封精度容易保证,同时具有鸭嘴阀工艺简单、密封性好和传统悬臂梁阀过流性能好、响应速度高的特点。 In order to solve the problems of high opening pressure and large flow resistance of the duckbill valve in the micro-small fluid conveying equipment, and the pressure deformation and absorption pressure after the valve is closed, the assembly error of the cantilever beam valve leads to low efficiency after miniaturization, and so on. Type check valve device, made of rubber material. The valve plate and the valve seat of this valve are two parts on the whole material, which are not assembled and formed. The valve process is simple, the sealing performance is good, and the traditional cantilever beam valve has the characteristics of good flow performance and high response speed. the
为了实现上述目的,本实用新型采用以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型一种整体式单向阀,为一圆柱形结构,内部布置有盲孔,其特征在于,还包括:布置有收缩段的截止端和布置有密封环和内部盲孔的安装端,所述盲孔底面位于收缩段内部,所述收缩段上布置有以切口为分割的阀片和阀座,所述切口所形成的平面与收缩段的外表面和收缩段的内表面相交,切口与收缩段的端点之间会形成一个悬臂梁形式的阀片,阀片对应的位于切口另一侧的接触面则形成阀座。其中: The utility model is an integral one-way valve, which is a cylindrical structure with a blind hole arranged inside, and is characterized in that it also includes: a cut-off end arranged with a contraction section and an installation end arranged with a sealing ring and an internal blind hole, The bottom surface of the blind hole is located inside the shrinkage section, and the valve plate and the valve seat divided by the cutout are arranged on the shrinkage section. The plane formed by the cutout intersects the outer surface of the shrinkage section and the inner surface of the shrinkage section, and the cutout A valve plate in the form of a cantilever beam is formed between the end point of the contraction section, and the corresponding contact surface of the valve plate on the other side of the cutout forms a valve seat. in:
所述的圆柱形结构的一端具有局部收缩的柱状、锥状或曲面结构即收缩段,该端称为截止端,其内部布置有所述盲孔,该盲孔的底面距离圆柱形结构收缩端端面的距离小于收缩段的长度,所述盲孔的底面不与收缩段外部包络面发生干涉,所述收缩段的内部具有中空结构,在收缩段切割出所述切口,该切口所形成的平面与收缩段的外表面和收缩段的内表面相交,同时该切口的切入方向不与整体圆柱形结构的中线平行,则切口与收缩段的断点之间会会形成一个悬臂梁,该悬臂可以向收缩段的外侧运动,发生所述运动时单向阀的切口打开,所述悬臂即形成阀的阀片部分,而与阀片对应的位于切口另一侧的接触面则形成了阀座; One end of the cylindrical structure has a partially contracted columnar, conical or curved surface structure, that is, a contraction section. This end is called the cut-off end, and the blind hole is arranged inside it. The distance between the end faces is less than the length of the contraction section, the bottom surface of the blind hole does not interfere with the outer envelope surface of the contraction section, the interior of the contraction section has a hollow structure, the incision is cut in the contraction section, and the incision formed If the plane intersects the outer surface of the shrinkage section and the inner surface of the shrinkage section, and the cutting direction of the cut is not parallel to the centerline of the overall cylindrical structure, a cantilever beam will be formed between the cut and the breakpoint of the shrinkage section. It can move to the outside of the contraction section. When the movement occurs, the slit of the one-way valve is opened, and the cantilever forms the valve plate part of the valve, and the contact surface corresponding to the valve plate on the other side of the slit forms the valve seat. ;
所述圆柱形结构的另一端为安装端,用于与其它管路连接,阀连接端的外表面布置有一个或多个密封环结构,在阀安装到一管路的内侧时,安装端圆柱外侧与管路内壁之间形成密封,保证流体只能通过阀片与阀座间的切口进行流动;当阀安装在一管路外侧时,阀的内径应小于管路的外径,直径差不大于阀 盲孔内径的10%,在保证管路与阀之间密封的同时不破坏阀的橡胶件结构,也可以在配合管路的外壁布置密封环实现密封。 The other end of the cylindrical structure is the installation end, which is used to connect with other pipelines. One or more sealing ring structures are arranged on the outer surface of the valve connection end. When the valve is installed on the inside of a pipeline, the outside of the installation end cylinder Form a seal with the inner wall of the pipeline to ensure that the fluid can only flow through the cutout between the valve plate and the valve seat; when the valve is installed on the outside of a pipeline, the inner diameter of the valve should be smaller than the outer diameter of the pipeline, and the diameter difference should not be greater than 10% of the inner diameter of the blind hole of the valve, while ensuring the sealing between the pipeline and the valve, the rubber part structure of the valve is not damaged, and a sealing ring can also be arranged on the outer wall of the matching pipeline to achieve sealing. the
工作时,阀的安装端内侧、外侧或内侧与外侧同时与管路连接并实现密封,当与阀内部盲孔连通的一端压力高于阀片外侧压力时,在流体的作用下,悬臂梁阀片发生变形,切口被打开形成流体出流,当与阀内部盲孔连通的一端压力低于阀片外侧压力时,在流体的作用下,悬臂梁阀片被压紧在阀座上,切口闭合密封,形成单向截止,即形成了单向截止能力。 When working, the inside, outside or inside and outside of the installation end of the valve are connected to the pipeline at the same time and sealed. The sheet is deformed, and the cutout is opened to form fluid outflow. When the pressure at the end connected to the blind hole inside the valve is lower than the pressure outside the valve sheet, under the action of the fluid, the cantilever beam valve sheet is pressed against the valve seat, and the cutout is closed. Sealing, forming a one-way cut-off, that is, forming a one-way cut-off capability. the
附图说明 Description of drawings
图1是本实用新型一种整体式单向阀的结构示意图。 Fig. 1 is a structural schematic diagram of an integral check valve of the present invention. the
图2是本实用新型一种整体式单向阀在流体作用下开启的状态。 Fig. 2 is the state of an integral one-way valve of the present invention being opened under the action of fluid. the
图3是本实用新型一种整体式单向阀在流体作用下关闭的状态 Fig. 3 is the closed state of an integral one-way valve of the utility model under the action of fluid
具体实施方式 Detailed ways
参照图1、图2和图3,本实用新型一种整体式单向阀1,为一圆柱形阀结构,包括以切口11为分割的阀片12和阀座13、辅助安装的密封环结构14和内部的盲孔15,其中: Referring to Fig. 1, Fig. 2 and Fig. 3, an integral check valve 1 of the present invention is a cylindrical valve structure, including a valve plate 12 and a valve seat 13 divided by a cutout 11, and a sealing ring structure for auxiliary installation. 14 and internal blind holes 15, wherein:
所述的圆柱形阀结构的一端具有局部收缩的柱状收缩段10,该端称为截止端,其内部布置有一盲孔15,在收缩段切割出一切口11,该切口11所在平面与圆柱形结构中轴线垂直布置,切口11与收缩段10的端点之间会会形成一个悬臂梁形式的阀片12,而与阀片12对应的位于切口11另一侧的接触面则形成了阀座13;所述圆柱形结构的另一端为安装端,用于与其它管路连接,阀连接端的外表面布置有密封环结构14,包括第一密封环结构141和第二密封环结构142,以实现在阀安装到一管路2的内侧时,安装端圆柱外侧与管路内壁之间形成密封,保证流体只能通过阀片与阀座间的切口进行流动。 One end of the cylindrical valve structure has a partially shrunken cylindrical shrinkage section 10, which is called a cut-off end, and a blind hole 15 is arranged inside it, and a cutout 11 is cut in the shrinkage section. The plane of the cutout 11 is in line with the cylindrical shape. The central axis of the structure is vertically arranged, and a valve plate 12 in the form of a cantilever beam will be formed between the cutout 11 and the end point of the contraction section 10, and the contact surface corresponding to the valve plate 12 on the other side of the cutout 11 forms a valve seat 13 The other end of the cylindrical structure is an installation end for connecting with other pipelines, and the outer surface of the valve connection end is arranged with a sealing ring structure 14, including a first sealing ring structure 141 and a second sealing ring structure 142, to realize When the valve is installed on the inner side of a pipeline 2, a seal is formed between the outer side of the installation end cylinder and the inner wall of the pipeline to ensure that the fluid can only flow through the cutout between the valve plate and the valve seat. the
工作时,阀的安装端内侧、外侧或内侧与外侧同时与管路连接并实现密封,当与阀1内部盲孔15连通的一端压力高于阀片12外侧压力时,在流体的作用下,悬臂梁阀片12发生变形,切口11被打开形成流体出流;当与阀1内部盲孔15连通的一端压力低于阀片12外侧压力时,在流体的作用下,悬臂梁阀片12被压紧在阀座13上,切口11闭合密封,形成单向截止,即形成了单向截止能力。 When working, the inside, outside or inside and outside of the installation end of the valve are connected to the pipeline at the same time and sealed. When the pressure at the end connected to the blind hole 15 inside the valve 1 is higher than the pressure outside the valve plate 12, under the action of the fluid, The cantilever beam valve plate 12 is deformed, and the cutout 11 is opened to form fluid outflow; when the pressure at the end communicating with the blind hole 15 inside the valve 1 is lower than the pressure outside the valve plate 12, under the action of the fluid, the cantilever beam valve plate 12 is Pressed on the valve seat 13, the notch 11 is closed and sealed to form a one-way cut-off, that is, a one-way cut-off capability is formed. the
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CN201420317482.9U CN203979530U (en) | 2014-06-16 | 2014-06-16 | A kind of integral check valve |
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CN201420317482.9U CN203979530U (en) | 2014-06-16 | 2014-06-16 | A kind of integral check valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104006190A (en) * | 2014-06-16 | 2014-08-27 | 吉林大学 | Integral type check valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104006190A (en) * | 2014-06-16 | 2014-08-27 | 吉林大学 | Integral type check valve |
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Granted publication date: 20141203 |