CN203973664U - A kind of punching system of sheet material - Google Patents

A kind of punching system of sheet material Download PDF

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Publication number
CN203973664U
CN203973664U CN201420249454.8U CN201420249454U CN203973664U CN 203973664 U CN203973664 U CN 203973664U CN 201420249454 U CN201420249454 U CN 201420249454U CN 203973664 U CN203973664 U CN 203973664U
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China
Prior art keywords
sheet material
automatic
punching
transfer roller
roller
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Active
Application number
CN201420249454.8U
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Chinese (zh)
Inventor
顾云岳
李华
果春华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing New Building Material Group Co Ltd
BNBM Suzhou Co Ltd
Original Assignee
Granary Bei Xin Building Materials Co Ltd
Beijing New Building Material Group Co Ltd
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Application filed by Granary Bei Xin Building Materials Co Ltd, Beijing New Building Material Group Co Ltd filed Critical Granary Bei Xin Building Materials Co Ltd
Priority to CN201420249454.8U priority Critical patent/CN203973664U/en
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Publication of CN203973664U publication Critical patent/CN203973664U/en
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Abstract

The utility model provides a kind of punching system of sheet material, at least comprises automatical feeding system, automatic press system, automatic stacking system, and described automatical feeding system comprises automatic upper plate suction cup carrier, entrance transfer roller; Described automatic upper plate suction cup carrier is drawn onto described entrance transfer roller for sheet material is piled up to region from raw material; Described entrance transfer roller is for being transported to described automatic press system by sheet material; Described automatic press system comprises that stamping machine and mould, servomotor and synchronous belt conveyer, roller feed clamp pair roller; Described roller feed clamps pair roller for guaranteeing the position of sheet material in the time of described stamping machine punching.The utility model has the advantages that: reduce the secondary operations after punching, any frame size punching that can need according to client.Punching precision is high, is difficult for causing sheet material to scrap.And then reduce raw-material waste, and improve output capacity and qualification rate, reduce the artificial production cost of enterprise and workman's working strength.

Description

A kind of punching system of sheet material
Technical field
The utility model belongs to technical field of board processing, is specifically related to a kind of punching system of sheet material.
Background technology
Punching system before research and development is in punch process, because being uses a pair of clip that sheet material is clamped in punch press front and back to send plate by servomotor stepping, and clamping plate send in the process of plate due to reasons such as clamping plate cylinder is unstable to gas, rubber gasket abrasions, cause clip skidding, precision while affecting the stepping punching of sheet material, easily causes sheet material to scrap.
Punching system before research and development is in punch process, through actual experiment, the minimum wrench that punch press can be accomplished is 110mm, our client is 5mm to the minimum frame of product requirement so far, the wrench size of common standardized product minimum is 30mm, so present punch press cannot be accomplished moulding by disposable this product.Must pass through secondary operations, by sawing machine, the semi-finished product of perforated plate are sawn into the size needing, both cause very large raw-material waste and the reduction of input and output rate and qualification rate, increase again the artificial production cost of enterprise and workman's working strength; Before research and development, punching system cannot be produced the frame size according to any size of customization.
Utility model content
The technical problem that the utility model solves is, for the deficiencies in the prior art, provides one can not only improve punching precision, reduces scrappage, and can rush the punching system that minimum frame is 5mm sheet material.
In order to address the above problem, the utility model provides a kind of punching system of sheet material, at least comprises automatical feeding system, automatic press system, automatic stacking system, and described automatical feeding system comprises automatic upper plate suction cup carrier, entrance transfer roller; Described automatic upper plate suction cup carrier is not for when thering is no sheet material in described entrance transfer roller when, by one group of vacuum cup, sheet material piled up to one, region from raw material and follows a circulation and be transported to described entrance transfer roller; Described entrance transfer roller is for being transported to described automatic press system by sheet material; Described automatic press system comprises that stamping machine and mould, servomotor and synchronous belt conveyer, roller feed clamp pair roller; Described roller feed clamps pair roller for guaranteeing the position of sheet material in the time of described stamping machine punching.
Further, described automatic stacking system comprises outlet transfer roller, automatic turnover device, cross drive belt, automatic stacking piling bed; Described outlet transfer roller is for being transported to described automatic turnover device by the sheet material after punching; Described automatic turnover device is used for face of sheet material automatic turning and is placed on described cross drive belt; Described cross drive belt is for being transported to described automatic stacking piling bed by sheet material; Described automatic stacking piling bed is sheet material snap, the distance of the thickness of the sheet material that then automatically declines.
Further, described automatic upper plate suction cup carrier is provided with 4 vacuum cups, connects a vavuum pump, for sucker provides negative pressure.
Further, described stamping machine connects a punching main oil pump, and described mould connects a mold cramping oil pump.
Further, described automatic turnover device comprise 2 can coaxial rotating turnover panel fork, be respectively left turnover panel fork and right turnover panel and pitch; The rotating shaft of 2 turnover panel forks is on side, and left turnover panel fork can embed in described outlet transfer roller while falling, and right turnover panel fork can embed in described cross drive belt while falling; Described automatic turnover device also comprises turnover panel power drive cylinder, turnover panel gear-box and sensor.
Further, described entrance transfer roller is provided with automatic board snap device, for by sheet material entering snap before stamping machine; Described outlet transfer roller is provided with automatic board snap device, for by the sheet material snap after punching; Described snap device is 2 row's limiting rolls, and spacing is sheet material width.
The utility model has the advantages that: reduce the secondary operations after punching, any frame size punching that can need according to client.Punching precision is high, is difficult for causing sheet material to scrap.And then reduce raw-material waste, and improve output capacity and qualification rate, reduce the artificial production cost of enterprise and workman's working strength.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of automatic upper plate suction cup carrier of the present utility model.
Fig. 3 is the structural representation of automatic press system of the present utility model.
Fig. 4 is the structural representation of automatic turnover device of the present utility model.
Detailed description of the invention
Hereinafter in connection with accompanying drawing, embodiment of the present utility model is elaborated.It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the application can be combined mutually.
The utility model provides the punching system of a kind of sheet material as shown in Figure 1, at least comprises automatical feeding system, automatic press system, automatic stacking system, and automatical feeding system comprises automatic upper plate suction cup carrier 2, entrance transfer roller 3; Automatically upper plate suction cup carrier 2 is drawn onto entrance transfer roller 3 for sheet material is piled up to region 14 from raw material; Entrance transfer roller 3 is for being transported to sheet material automatic press system; Automatic press system comprises stamping machine and mould 13, servomotor and synchronous belt conveyer 12, roll-type material feed clamping pair roller 10; Roll-type material feed clamping pair roller 10 is for guaranteeing the position of sheet material when the stamping machine punching.Automatically upper plate suction cup carrier 2 is provided with 4 vacuum cups, connects a vavuum pump 1, for sucker provides negative pressure.Stamping machine connects a punching main oil pump 11, and mould connects a mold cramping oil pump.
Automatic stacking system comprises outlet transfer roller 4, automatic turnover device 6, cross drive belt 7, automatic stacking piling bed 8; Outlet transfer roller 4 is for being transported to automatic turnover device 6 by the sheet material after punching; Automatic turnover device 6 is for by face of sheet material automatic turning and be placed on cross drive belt 7; Cross drive belt 7 is for being transported to sheet material automatic stacking piling bed 8; Automatic stacking piling bed 8 is sheet material snap, the distance of the thickness of the sheet material that then automatically declines.
Entrance transfer roller is provided with automatic board snap device, for by sheet material entering snap before stamping machine; Outlet transfer roller is provided with automatic board snap device, for by the sheet material snap after punching; Snap device is 2 row's limiting rolls, and spacing is sheet material width.
As shown in Figure 2, automatically upper plate suction cup carrier comprises and is positioned at moving forward and backward guiding trestle 1, move up and down guiding trestle 2, move up and down driven wheel bar 3, front and back and moving up and down driving gearbox 5,6,4 vacuum cups 7 of sucker stand of device ground 4.
As shown in Figure 3, automatic press system comprises stamping machine main body 1, roller feed pair roller 2, roller feed pair roller support 3, timing belt pulley 4, synchronous belt 5, servomotor and reductor 6.
As shown in Figure 4, automatic turnover device comprise 2 can coaxial rotating turnover panel fork, be respectively left turnover panel fork 4 and right turnover panel fork 5; The rotating shaft 2 of 2 turnover panel forks is on side, and left turnover panel fork can embed in outlet transfer roller 1 while falling, and right turnover panel fork can embed in cross drive belt 3 while falling; Automatic turnover device also comprises turnover panel power drive cylinder 7, turnover panel gear-box 6 and sensor.
The explanation of equipment operation principle:
As shown in Figure 1, when equipment receives " complete machine startup " order, first automatically upper plate suction cup carrier 2 is started working, automatically the arrival raw material that advance are piled up region 14 and are carried out automatic upper plate work, the negative pressure of vacuum giving by vavuum pump 1 and 4 vacuum cups, be drawn onto sheet material on entrance transfer roller 3 assigned addresses; Entrance transfer roller 3 detects on assigned address has the backward stamping machine direction of sheet material to transmit, and automatically stops until sheet material arrives when roller feed clamps the sheet material position sensor test point at pair roller 10 20mm places, left side; Subsequent plates passes through the automatic snap of automatic board snap device 5 on this test point; Automatically after snap, sheet material moves on, enter roller feed and clamp pair roller 10, while entering the sheet material position sensor test point on the rear arrival roller feed clamping of roller feed clamping pair roller 10 pair roller 10 right sides, start to drive roller feed to clamp pair roller 10 by servomotor 12 and move forward preparation punching.
Before punching, prepare, above-mentioned sheet material has arrived the sheet material position sensor test point on roller feed clamping pair roller 10 right sides, first the frame size of corresponding size that mobile client requires, the corresponding size here refers to the frame size of any size, instead of conditional termination size before research and development; Then wait for that sheet material reaches after setting frame size, sheet material starts to start at stamping machine 13 automatic punchings according to the corresponding stepping parameter preset arranging on master control panel; After punching, sheet material enters outlet transfer roller 4 and enters automatic turnover device region 6 and carry out automatic panel-turnover, while being punching, be that sheet material faces up, after turnover panel, sheet material faces down, facilitate next procedure operation, after operation to, to plate back pad pasting (sound-absorbing material), turn over to substitute with machine and manually turn over, increase work efficiency, reduce labor strength; After turnover panel completes, sheet material enters the automatic stacking piling beds 8 that enter to be transmitted such as cross drive belt 7, in the time that the sheet material position detection point detection of cross drive belt 7 has sheet material signal, cross drive belt 7 just starts automatically, and locational sheet material transmission is entered to automatic stacking piling bed 8; In the time having plate on the sheet material test point of automatic stacking piling bed 8, the automatic snap device on automatic stacking piling bed 8 is first by sheet material snap, the distance of the thickness of the sheet material that then automatically declines.
Native system is not single sheet material of automatic production, produces but can circulate any amount of sheet material setting on master control panel, and in the time that sheet material production quantity reaches the setting quantity on master control panel, equipment will stop automatically.
Complete equipment is by PLC Controlled by Programmable Controller, automation mechanized operation.In production process, need manpower intervention except getting rid of alarm fault, all the other processes get involved without employee.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (6)

1. a punching system for sheet material, at least comprises automatical feeding system, automatic press system, automatic stacking system, it is characterized in that:
Described automatical feeding system comprises automatic upper plate suction cup carrier, entrance transfer roller; Described automatic upper plate suction cup carrier is not for when thering is no sheet material in described entrance transfer roller when, by one group of vacuum cup, sheet material piled up to one, region from raw material and follows a circulation and be transported to described entrance transfer roller; Described entrance transfer roller is for being transported to described automatic press system by sheet material;
Described automatic press system comprises that stamping machine and mould, servomotor and synchronous belt conveyer, roller feed clamp pair roller; Described roller feed clamps pair roller for guaranteeing the position of sheet material in the time of described stamping machine punching and the distance of walking according to parameter preset.
2. the punching system of a kind of sheet material as claimed in claim 1, is characterized in that:
Described automatic stacking system comprises outlet transfer roller, automatic turnover device, cross drive belt, automatic stacking piling bed; Described outlet transfer roller is for being transported to described automatic turnover device by the sheet material after punching; Described automatic turnover device is used for face of sheet material automatic turning and is placed on described cross drive belt; Described cross drive belt is for being transported to described automatic stacking piling bed by sheet material; Described automatic stacking piling bed is sheet material snap, the distance of the thickness of the sheet material that then automatically declines.
3. the punching system of a kind of sheet material as claimed in claim 2, is characterized in that:
Described automatic upper plate suction cup carrier is provided with 4 vacuum cups, connects a vavuum pump, for sucker provides negative pressure.
4. the punching system of a kind of sheet material as claimed in claim 3, is characterized in that:
Described stamping machine connects a punching main oil pump, and described mould connects a mold cramping oil pump.
5. the punching system of a kind of sheet material as claimed in claim 4, is characterized in that:
Described automatic turnover device comprise 2 can coaxial rotating turnover panel fork, be respectively left turnover panel fork and right turnover panel and pitch; The rotating shaft of 2 turnover panel forks is on side, and left turnover panel fork can embed in described outlet transfer roller while falling, and right turnover panel fork can embed in described cross drive belt while falling; Described automatic turnover device also comprises turnover panel power drive cylinder, turnover panel gear-box and sensor.
6. the punching system of a kind of sheet material as claimed in claim 5, is characterized in that:
Described entrance transfer roller is provided with automatic board snap device, for by sheet material entering snap before stamping machine; Described outlet transfer roller is provided with automatic board snap device, for by the sheet material snap after punching; Described snap device is 2 row's limiting rolls, and spacing is sheet material width.
CN201420249454.8U 2014-05-15 2014-05-15 A kind of punching system of sheet material Active CN203973664U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420249454.8U CN203973664U (en) 2014-05-15 2014-05-15 A kind of punching system of sheet material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420249454.8U CN203973664U (en) 2014-05-15 2014-05-15 A kind of punching system of sheet material

Publications (1)

Publication Number Publication Date
CN203973664U true CN203973664U (en) 2014-12-03

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104044186A (en) * 2014-05-15 2014-09-17 太仓北新建材有限公司 Punching system for boards
CN107554128A (en) * 2017-09-28 2018-01-09 佛山市鑫锦龙机械科技有限公司 A kind of file automatic assembly line
TWI660824B (en) * 2018-05-14 2019-06-01 光纖電腦科技股份有限公司 Full-automatic punching machine and punching operation method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104044186A (en) * 2014-05-15 2014-09-17 太仓北新建材有限公司 Punching system for boards
CN107554128A (en) * 2017-09-28 2018-01-09 佛山市鑫锦龙机械科技有限公司 A kind of file automatic assembly line
CN107554128B (en) * 2017-09-28 2023-12-01 义乌市升华印刷有限公司 Automatic production line for folders
TWI660824B (en) * 2018-05-14 2019-06-01 光纖電腦科技股份有限公司 Full-automatic punching machine and punching operation method

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CP01 Change in the name or title of a patent holder
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Address after: 215400 No. 2 Xiexin Middle Road, Taicang Port Development Zone, Suzhou City, Jiangsu Province

Patentee after: Beixin building materials (Suzhou) Co.,Ltd.

Patentee after: BEIJING NEW BUILDING MATERIALS PLC

Address before: 215400 No. 2 Xiexin Middle Road, Taicang Port Development Zone, Suzhou City, Jiangsu Province

Patentee before: BNBM Taicang Co.,Ltd.

Patentee before: BEIJING NEW BUILDING MATERIALS PLC