CN203971653U - A kind of gas-liquid reallocation and subparticle capturing device that is applicable to single tower double circulation desulphurization tower - Google Patents
A kind of gas-liquid reallocation and subparticle capturing device that is applicable to single tower double circulation desulphurization tower Download PDFInfo
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技术领域technical field
本实用新型属于石灰石(石灰)/石膏法、氧化镁法、氨/硫酸铵法烟气脱硫工艺所使用的单塔双循环吸收塔中的气液再分配及微细颗粒捕集装置。特别涉及一种用于吸收塔内进行气液再分配,实现单塔双循环工艺上循环过程液体收集的装置,该装置还是一种利用文丘里原理、湿式除尘原理,对烟气中微细颗粒进行凝聚捕集的装置,可有效降低烟气粉尘颗粒排放。The utility model belongs to a gas-liquid redistribution and fine particle trapping device in a single-tower double-circulation absorption tower used in limestone (lime)/gypsum method, magnesium oxide method and ammonia/ammonium sulfate method flue gas desulfurization technology. In particular, it relates to a device for gas-liquid redistribution in the absorption tower to realize the liquid collection in the single-tower double-circulation process. The coagulation and capture device can effectively reduce the emission of flue gas dust particles.
背景技术Background technique
目前,大气污染物排放标准日益严格,根据GB13223-2011对火电厂烟气污染物排放标准的要求,脱硫塔烟气出口S02排放标准由200mg/m3严格至50mg/m3,粉尘排放标准由100mg/m3严格至50mg/m3(特别地区要求30mg/m3)。采用常规脱硫工艺,例如石灰石(石灰)/石膏法、氧化镁法、氨/硫酸铵法的脱硫工艺很难稳定达标。现阶段行之有效的工艺改进是在原有脱硫工艺的基础上,对原有吸收塔进行改进,采用单塔双循环工艺,提高脱硫效率。同时在吸收塔内或者在吸收塔出口后增设专用装置以去除烟气中的微细颗粒,满足排放要求。At present, the emission standards of air pollutants are becoming increasingly strict. According to the requirements of GB13223-2011 on the emission standards of flue gas pollutants in thermal power plants, the S02 emission standard at the flue gas outlet of the desulfurization tower is strict from 200mg/m3 to 50mg/m3, and the dust emission standard is from 100mg/m3 m3 is strictly to 50mg/m3 (30mg/m3 is required in special areas). Using conventional desulfurization processes, such as limestone (lime)/gypsum method, magnesium oxide method, ammonia/ammonium sulfate method, it is difficult to achieve stable standards. The effective process improvement at this stage is to improve the original absorption tower on the basis of the original desulfurization process, and adopt a single-tower double-cycle process to improve the desulfurization efficiency. At the same time, a special device is added in the absorption tower or after the outlet of the absorption tower to remove fine particles in the flue gas to meet the emission requirements.
目前采用单塔双循环工艺的吸收塔中所使用的气液再分配装置,或者相类似装置已有应用,命名不一,形式不一,各有优缺点。At present, the gas-liquid redistribution device used in the absorption tower using the single-tower double-circulation process, or similar devices have been used, with different names and different forms, each with its own advantages and disadvantages.
中国专利(申请号:201320018834.6)公开了一种半管式屋脊除雾接液整流装置。该装置采用错开的两层半管组成的屋脊式结构,能够降低烟气阻力、便于清洗,但不能完全阻拦上部喷淋层的液体。Chinese patent (Application No.: 201320018834.6) discloses a semi-pipe type roof ridge defogging liquid contact rectification device. The device adopts a roof-like structure composed of two layers of half-pipes that are staggered, which can reduce the smoke resistance and facilitate cleaning, but it cannot completely block the liquid in the upper spray layer.
中国专利(申请号:201210341840.5)公开了一种高效捕捉脱硫后净烟气中气溶胶的脱硫系统。在脱硫塔内浆液喷淋层的上部、除雾器下部之间安装的高效气溶胶捕捉器由多层百叶窗结构组成。Chinese patent (application number: 201210341840.5) discloses a desulfurization system for efficiently capturing aerosols in clean flue gas after desulfurization. The high-efficiency aerosol trap installed between the upper part of the slurry spray layer in the desulfurization tower and the lower part of the demister is composed of a multi-layer louver structure.
中国专利(申请号:201210287870.2)公开了高效湿式电除尘脱硫系统及工艺,其中所述的积水盘的盘面上分布有凸起,凸起顶部开有烟气通孔,积水盘通过集水管道系统与循环水箱连通。该种积水盘易导致盘中积灰不便清洗。Chinese patent (Application No.: 201210287870.2) discloses a high-efficiency wet electrostatic precipitator and desulfurization system and process, wherein the surface of the water accumulation tray is distributed with protrusions, and the top of the protrusions has a flue gas through hole, and the water accumulation tray passes through the water collecting The piping system communicates with the circulating water tank. This kind of water accumulation tray is easy to cause dust accumulation in the tray and is inconvenient to clean.
中国专利(申请号:201210258750.X)公开了圆锥台形喷淋区脱硫吸收塔用多漏斗浆液收集盘。喷淋层下方设有上口大下口小的圆锥,圆锥下设有浆液收集盘体。该盘体同样容易积灰,且圆锥下口小上口大限制了盘体的开孔率。Chinese patent (application number: 201210258750.X) discloses a multi-funnel slurry collection tray for a desulfurization absorption tower in a truncated conical spray zone. A cone with a large upper opening and a smaller lower opening is arranged under the spray layer, and a slurry collecting tray is arranged under the cone. The disc body is also easy to accumulate dust, and the conical lower opening is small and the upper opening is large, which limits the opening ratio of the disc body.
中国专利(申请号:201010210119.3)公开了一种塔内结晶氨法锅炉烟气脱硫装置,塔中央设置一组气帽、气帽清洗喷头、锥形气流环。该组合体阻挡了塔内由下至上的气流方向,增加烟气阻力。Chinese patent (Application No.: 201010210119.3) discloses a flue gas desulfurization device for boilers with crystalline ammonia method in a tower. A group of gas caps, gas cap cleaning nozzles, and a conical air flow ring are arranged in the center of the tower. The combination blocks the direction of airflow from bottom to top in the tower and increases the resistance of flue gas.
单塔双循环工艺所要使用的吸收塔,气液再分配装置要在保证微细颗粒具有很高的除去效率,尽可能的减小烟气阻力,能满足塔内横截面上的开孔率较大的变化范围,The absorption tower and gas-liquid redistribution device used in the single-tower double-circulation process must ensure high removal efficiency of fine particles, reduce the flue gas resistance as much as possible, and meet the large opening ratio on the cross-section of the tower. range of change,
发明内容Contents of the invention
本实用新型的目的是,设计制作一种用于单塔双循环脱硫工艺所要使用的吸收塔内气液再分配及微细颗粒捕集装置,促进难溶解颗粒物质的溶解氧化处理装置。一种实现单塔双循环工艺循环过程液体收集、气体再分布,同时利用文丘里原理、湿式除尘原理,促进烟气中微细颗粒凝聚,去除烟气中微细颗粒的装置。The purpose of this utility model is to design and manufacture a device for gas-liquid redistribution and fine particle capture in the absorption tower used in the single-tower double-cycle desulfurization process, and to promote the dissolution and oxidation treatment device for insoluble particulate matter. A device that realizes liquid collection and gas redistribution during the single-tower double-circulation process, and uses the Venturi principle and wet dust removal principle to promote the aggregation of fine particles in the flue gas and remove fine particles in the flue gas.
本实用新型的技术方案是,一种适用于单塔双循环脱硫塔的气液再分配及微细颗粒捕集装置,由塔体、喷淋装置、集液盘、文丘里管、降液管组成,喷淋装置设置在塔体内上部,集液盘设置于塔体内中部,在集液盘的最低端设置降液管,降液管引至塔外与塔外循环箱相连,文丘里管的数量对应集液盘的开孔率设置在集液盘上。The technical scheme of the utility model is a gas-liquid redistribution and fine particle capture device suitable for a single-tower double-circulation desulfurization tower, which is composed of a tower body, a spray device, a liquid collection tray, a venturi tube, and a downcomer , the spraying device is set in the upper part of the tower body, the liquid collecting tray is set in the middle of the tower body, and the downcomer is arranged at the lowest end of the liquid collecting tray, and the downcomer is led to the outside of the tower and connected with the external circulation box of the tower. The number of Venturi tubes The opening ratio corresponding to the liquid collecting pan is set on the liquid collecting pan.
喷淋装置包括喷嘴和喷淋管,喷嘴设置在文丘里管和存液管的正上方,与存液管的垂直间距保持在0.5m-2m,布置位置及数量与文丘里管相对应,各喷嘴通过喷淋管相连接,该喷淋管与塔外的喷淋泵及相应管道相连接。The spraying device includes nozzles and spray pipes. The nozzles are set directly above the Venturi tube and the liquid storage pipe, and the vertical distance between the nozzle and the liquid storage pipe is kept at 0.5m-2m. The layout position and quantity correspond to the Venturi tube. The nozzles are connected through the spray pipe, which is connected with the spray pump and the corresponding pipeline outside the tower.
集液盘为上大下小的圆锥体,圆锥体母线与水平面的夹角为30°-45°,根据适应的工况进行设置,集液盘的水平投影面积开孔率为30%-60%。The liquid collecting tray is a cone with a large upper part and a smaller lower part. The angle between the generatrix of the cone and the horizontal plane is 30°-45°. It is set according to the applicable working conditions. The horizontal projected area opening ratio of the liquid collecting tray is 30%-60 %.
降液管与集液盘最低端连接,辅之以管道弯头、水平管道将集液盘中的液体引至塔外,水平管道设置5°的坡度,防止管道内固体沉积。The downcomer is connected to the lowest end of the liquid collecting pan, supplemented by pipe elbows and horizontal pipes to lead the liquid in the liquid collecting pan to the outside of the tower, and the horizontal pipe is set with a slope of 5° to prevent solid deposition in the pipe.
布置在集液盘上的所有文丘里管,尺寸一致,其减缩管短扩散段长。文丘里管的喉口下端与集液盘相连接,文丘里管的扩散管上端连接不同长度的存液管以保持所有文丘里管出口在同一水平高度。该存液管高出集液盘锥底一定距离,该距离为0.5-2倍的圆锥体高度。All the Venturi tubes arranged on the liquid collecting pan have the same size, and the reducing tubes are short and the diffusers are long. The lower end of the throat of the Venturi tube is connected to the liquid collection pan, and the upper end of the diffuser tube of the Venturi tube is connected to liquid storage tubes of different lengths to keep all venturi tube outlets at the same level. The liquid storage pipe is higher than the bottom of the cone of the liquid collection tray by a certain distance, and the distance is 0.5-2 times the height of the cone.
在应对高含尘烟气时,为了满足该装置对微细颗粒的去除要求,可以在文丘里管的正下方0.5m-2m间距范围内安装下喷淋装置。When dealing with high-dust-laden fumes, in order to meet the device’s requirements for the removal of fine particles, a lower spray device can be installed within a distance of 0.5m-2m directly below the Venturi tube.
本装置采用耐腐蚀的材料制作,文丘里管的喉口处采用耐腐蚀耐磨损的材料制作。The device is made of corrosion-resistant materials, and the throat of the Venturi tube is made of corrosion-resistant and wear-resistant materials.
本实用新型的优点是:可适用于高含尘烟气的微细颗粒物的捕集净化,通过文丘里对微细颗粒的凝聚作用,使微细颗粒粒径增大,提高上喷淋装置的净化效率;在处理微细颗粒物含量特别高的烟气时,下喷淋装置可以强化微细颗粒的去除效果。同时,文丘里渐扩管上方的存液管管长的灵活调整可满足集液盘不同储液量的要求。另外,集液盘带有特定角度,有利于烟气流动更有利于盘中液体对盘底可能的沉积进行冲刷,避免盘底积灰。更重要的是集液盘的开孔率调节灵活,可根据不同工况调节烟气阻力至最小,同时保证气液再分配的良好效果;适用于单塔双循环脱硫塔的气液再分配及微细颗粒捕集。The utility model has the advantages that: it can be applied to the collection and purification of fine particles of high dust-containing flue gas, and through the agglomeration of the Venturi on the fine particles, the particle size of the fine particles is increased, and the purification efficiency of the upper spray device is improved; When dealing with flue gas with a particularly high content of fine particles, the lower spray device can enhance the removal effect of fine particles. At the same time, the flexible adjustment of the length of the liquid storage tube above the Venturi expander can meet the requirements of different liquid storage volumes of the liquid collection tray. In addition, the liquid collecting pan has a specific angle, which is conducive to the flow of flue gas and is more conducive to the liquid in the pan to wash away the possible deposits on the bottom of the pan to avoid dust accumulation on the bottom of the pan. More importantly, the opening ratio of the liquid collecting tray can be adjusted flexibly, and the flue gas resistance can be adjusted to the minimum according to different working conditions, while ensuring a good effect of gas-liquid redistribution; it is suitable for gas-liquid redistribution and Fine particle capture.
附图说明:Description of drawings:
以下结合附图及实施例,对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
图1为本实用新型的一种适用于单塔双循环脱硫塔的气液再分配及微细颗粒捕集装置的构造示意图Figure 1 is a structural schematic diagram of a gas-liquid redistribution and fine particle capture device suitable for a single-tower double-cycle desulfurization tower of the present invention
图中,1-1-喷淋管、1-2-喷嘴、2-集液盘、3-降液管、4-塔体、5-文丘里管、5-1-文丘里管减缩管、5-2-文丘里管喉管、5-3-文丘里渐扩管、6-存液管In the figure, 1-1-spray pipe, 1-2-nozzle, 2-collection tray, 3-downcomer, 4-tower body, 5-venturi tube, 5-1-venturi tube reduction tube, 5-2-Venturi tube throat, 5-3-Venturi expander, 6-storage tube
具体实施方式:Detailed ways:
由图1可见,本实用新型一种适用于单塔双循环脱硫塔的气液再分配及微细颗粒捕集装置,由集液盘2、文丘里管5、存液管6、降液管3、喷淋装置1组成,并安装在塔4内。As can be seen from Figure 1, the utility model is a gas-liquid redistribution and fine particle capture device suitable for single-tower double-cycle desulfurization towers. , spray device 1, and installed in the tower 4.
该装置以集液盘2为主体结构,集液盘2置于双循环吸收塔内的合适位置(由工艺决定)。降液管3和文丘里管5安装在集液盘2,形成集液盘上部的液体收集并由降液管排出塔外,集液盘下部的气体由文丘里管导流进入集液盘上部,实现气液再分配。The device takes the liquid collecting tray 2 as the main structure, and the liquid collecting tray 2 is placed in a suitable position (determined by the process) in the double-circulation absorption tower. The downcomer 3 and the Venturi tube 5 are installed on the liquid collecting pan 2, and the liquid on the upper part of the liquid collecting pan is collected and discharged out of the tower through the downcomer, and the gas in the lower part of the liquid collecting pan is guided into the upper part of the liquid collecting pan by the Venturi tube , to achieve gas-liquid redistribution.
文丘里管5由喉管5-1、渐缩管5-2和渐扩管5-3组成。根据实际工况设计文丘里管5在集液盘上的布置形式和集液盘5的开孔率。根据开孔率设计文丘里管5的尺寸。Venturi tube 5 is composed of throat 5-1, reducer 5-2 and expander 5-3. The arrangement form of the Venturi tube 5 on the liquid collecting pan and the opening ratio of the liquid collecting pan 5 are designed according to the actual working conditions. The size of the Venturi tube 5 is designed according to the opening ratio.
喷淋装置1由喷淋管1-1和喷嘴1-2组成,喷嘴1-2在文丘里管5的正上方,存液管6与文丘里管的渐扩管5-3连接。The spray device 1 is composed of a spray pipe 1-1 and a nozzle 1-2, the nozzle 1-2 is directly above the Venturi tube 5, and the liquid storage pipe 6 is connected with the expander 5-3 of the Venturi tube.
本实用新型的工作原理和使用方法是:Working principle and using method of the present utility model are:
含有液滴和灰分的烟气由吸收塔下方向上流经该装置,当烟气通过若干个文丘里管时,烟气中的液滴和灰分在高速流动下,微细颗粒发生凝聚作用,灰分颗粒粒径增大。当烟气流出文丘里管时,烟气与文丘里管正上方的喷淋液进行接触。喷淋液由喷嘴雾化,形成细小液滴,进一步洗涤灰分。The flue gas containing liquid droplets and ash flows through the device from the lower direction of the absorption tower. When the flue gas passes through several Venturi tubes, the liquid droplets and ash in the flue gas flow at high speed, and the fine particles coagulate, and the ash particles diameter increases. As the flue gas exits the venturi, the flue gas comes into contact with the spray liquid directly above the venturi. The spray liquid is atomized by the nozzle to form fine droplets to further wash the ash.
吸收塔内的喷淋液自上而下流经该装置,当喷淋液完成对烟气的洗涤后,落入集液盘中经降液管引出塔外。The spray liquid in the absorption tower flows through the device from top to bottom. When the spray liquid finishes washing the flue gas, it falls into the liquid collecting pan and is led out of the tower through the downcomer.
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| CN105013311A (en) * | 2015-07-28 | 2015-11-04 | 青岛京润石化工程有限公司 | Flue gas desulfurization dust and mist removal method |
| CN106621722A (en) * | 2017-02-16 | 2017-05-10 | 山东神华山大能源环境有限公司 | Slurry isolation device used in wet desulfurization tower and desulfurization tower |
| CN106823742A (en) * | 2017-02-16 | 2017-06-13 | 上海蓝科石化环保科技股份有限公司 | A kind of desulfurization and dust-removal method of double circulation desulphurization and dust-removing device and flue gas |
| CN110923019A (en) * | 2019-12-18 | 2020-03-27 | 中冶焦耐(大连)工程技术有限公司 | Liquid breaking disc of gas washing tower |
| CN112372242A (en) * | 2020-10-30 | 2021-02-19 | 重庆江增船舶重工有限公司 | Processing method of variable throat diffuser of supercharger |
| CN113648775A (en) * | 2021-09-17 | 2021-11-16 | 华东理工大学 | Gas cooling-washing device and method |
| CN115920609A (en) * | 2023-02-01 | 2023-04-07 | 南京龙清环境科技有限公司 | Single-tower double-circulation internal gas-liquid separation device and installation process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105013311A (en) * | 2015-07-28 | 2015-11-04 | 青岛京润石化工程有限公司 | Flue gas desulfurization dust and mist removal method |
| CN106621722A (en) * | 2017-02-16 | 2017-05-10 | 山东神华山大能源环境有限公司 | Slurry isolation device used in wet desulfurization tower and desulfurization tower |
| CN106823742A (en) * | 2017-02-16 | 2017-06-13 | 上海蓝科石化环保科技股份有限公司 | A kind of desulfurization and dust-removal method of double circulation desulphurization and dust-removing device and flue gas |
| CN106621722B (en) * | 2017-02-16 | 2022-11-25 | 国能(山东)能源环境有限公司 | Slurry isolation device used in wet desulphurization tower and desulphurization tower |
| CN110923019A (en) * | 2019-12-18 | 2020-03-27 | 中冶焦耐(大连)工程技术有限公司 | Liquid breaking disc of gas washing tower |
| CN112372242A (en) * | 2020-10-30 | 2021-02-19 | 重庆江增船舶重工有限公司 | Processing method of variable throat diffuser of supercharger |
| CN112372242B (en) * | 2020-10-30 | 2022-09-23 | 重庆江增船舶重工有限公司 | Processing method of variable throat diffuser of supercharger |
| CN113648775A (en) * | 2021-09-17 | 2021-11-16 | 华东理工大学 | Gas cooling-washing device and method |
| CN115920609A (en) * | 2023-02-01 | 2023-04-07 | 南京龙清环境科技有限公司 | Single-tower double-circulation internal gas-liquid separation device and installation process thereof |
| CN119118448A (en) * | 2024-10-31 | 2024-12-13 | 轩昂生态环境建设有限公司 | A green and low-carbon garbage leachate concentrate treatment system and method |
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